bst shs 4000 e

8/10/2019 BST SHS 4000 E

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Web Inspection in Top Form

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Productivity and ROI

sets the standards in video web inspection! The PC-based system

with high-resolution digital camera offers well engineered techno-

logy, a space-saving single-monitor concept, pin-sharp image quality,

numerous image monitoring options and comprehensive equipment.

Characteristics of the SUPER HANDYScan 4000

Superior technology

SUPER HANDYScan 4000 is based on PC technology and works

with Windows XPe. This 100 % digital concept means: precise

data processing, reliable system stability and more storage

options.

Outstanding image replication

The digital camera provides photographic picture quality with fine

details, sharp contrasts and natural colours – necessary features

for precise print inspection! The system is available with a

125 mm x 95 mm (5 x 4‘‘) and 225 mm x 169 mm (9 x 7‘‘) field

of view.

Elaborate functions

Even in the standard version, the SUPER HANDYScan 4000 comes

with a comprehensive range of features. With multiple functions,

such as split screen overviews, position memory with gallery

function and numerous zoom options, the system is an ideal toolfor your quality assurance.

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Intelligent system concept

The single-monitor solution of SUPER HANDYScan 4000 combines

the elements of graphic image display and simple operation on

one touch screen. This means that, where space is limited you can

both monitor the print and manage all functions from a

centralized station.

Ease of operation

The quick job setup, the intuitive, multilingual user interface and

the clearly laid out menus ensure simple and convenient daily

work. This means that with SUPER HANDYScan 4000 you save

time and money on every job.

Individual configuration

SUPER HANDYScan 4000 grows with your needs. Its modular

design means you can integrate hard- and software options such

as a second camera or the repeat overview function in your

system when your production situation requires it. So you receivea system that is perfectly matched to your special needs.

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With the elaborate quality management concept of theSUPER HANDYScan 4000 you profit in multiple ways:

You’ll increase your productivity thanks to automated

print inspection.

You save time and money due to reduced waste and

quick system setup.

You‘ll increase customer satisfaction thanks to

high quality printed products.

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SUPER Functions for SUPER Results

Position Memory with gallery function

With the innovative position memory

function you can save up to 16 camera

positions (including the settings for zoom,

iris and strobe selection) in seconds.

Saved positions in the position gallery

Split screen with horizontal and vertical screen splitting

Distorted image

Pincushion compensation

A well-known problem with many web

inspection systems is the so-called

“pincushion” or “barrel” effect.

This refers to the unwanted cushion or

barrel-type distortion of the displayed image.

These effects make the evaluation of the

image much more difficult. The use of

specially developed components in the

SUPER HANDYScan 4000 means that

distortion can be reduced to a minimum.

Image with distortion compensation

The positions are displayed in the clearly laid

out position gallery and can be easily called

up from there for administration.

compared directly with each other. Thereby

the split screen function allows continuous

visual comparison of the current print with

the stored golden.

Multi function split screen

Split screen functions are very important

for effective print inspection. With this

display option, reference and live image

can be displayed simultaneously and

In the SUPER HANDYScan 4000 system the

screen display can be split both horizontally

and vertically.

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SUPER Functions for SUPER Results

Auto Constant Scan (ACS)

This automatic scan function samples the repeat both in machine direction and across

the web. This simplifies the monitoring of the print repeat and saves time and material

with each job. The ACS works with the options “Scan 100%“, a zoom-sensitive scan

with automatic step width adjustment for 100% coverage of the pattern repeat and

“Step Scan“, with which the pattern repeat is sampled with adjustable step sizes in

the X and Y directions.

180° Image rotation

This function allows an electronic 180° rotation of the image

displayed on the monitor. Thus the display can be simply fitted

to the web running direction.

Programmable Positions

With the scan function “Programmable Positions“ the SUPER HANDYScan 4000 allows

the user to monitor the repeat automatically based on saved positions. This may be, for

example, critical print features. During the scan, the positions are continuously scanned

and displayed with all the saved settings, such as split screen and zoom.

Mode of operation Auto Constant Scan

Mode of operation Programmable Positions

Mode of operation Combi Scan

Quick Zoom

Using the Quick Zoom function, you can call up frequently used

zoom values at the push of a button. This saves time, job by job,

day by day.

Quick Zoom, minimum zoomFunction 180° Image rotation

Combi Scan

An effective print inspection must include the monitoring of all

relevant quality criteria. This includes not only the monitoring of

large web sections, but also the checking of critical print features,as well as the complete sampling of the entire repeat. The Combi

Scan function combines the scan options Programmable Positions

and ACS in a continuous loop. Combi Scan means that building a

custom inspection routine for every job is fast and easy and that

every job is inspected in the most efficient and productive way.

Quick Zoom, maximum zoom

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Equipment

Space-saving single monitor solution

with intuitive touchscreen user interface

The SUPER HANDYScan 4000 single-monitor solution combines

display and operation on a single touch screen. This innovative

concept means that you can monitor the print run and centrally

control all system functions, even if you only have limited available

space. Together with the intuitive “Graphic User Interface” (GUI),

this provides you with an easily operated and powerful tool for web

inspection.

Operator interface Full size view

GUI characteristics:

Easy switching between operator interface and full size view

Frequently used functions can be called at the touch of a button

Time savings thanks to intuitive operating icons

Touch screen operator interface responds instantly to

operator commands

Multi-language OSD (on-screen display) menu

Password-protected system settings

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Superior camera technology

Print monitoring is only as good as the camera technology used.

SUPER HANDYScan 4000 is based on a complete digital concept,

including a high-resolution, digital 1-chip camera with Ethernet

interface. The advantages of this technology are outstanding data

transfer speed, image quality, realistic colours, accuracy to smallest

details and connection options.

Two Fields of view are available:

125 mm x 95 mm (5‘‘ x 4‘‘) with 10x zoom lens for

standard web inspection routines (standard)

225 mm x 169 mm (9‘‘ x 7‘‘) with 14x or 21x zoom lens for

inspection of three times more web area with each picture

(option).

In addition, the system can be customized to your individual

production requirements with numerous strobe options

(such as UV- or lacquer strobes).

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Maximum Benefits due toOptimally Customized Software Options

SUPER HANDYScan 4000 grows with your needs. Customize thesystem to your personal production requirements with the versatile

software options.

Image Lock

Web tension changes may lead to an effect where the imageappears to “move” uncontrollably on the monitor. This impairment

of visual web inspection is compensated for using the “Image Lock“

software option. The image is displayed in a judder free manner.

This ensures optimum print inspection results.

Job Save

The Job Save function ensures quick and easy job setup. Up to 100

jobs can be saved with all settings such as split screen and zoom and

then simply called at the touch of a button.

Colour Monitoring

Colour consistency for each roll of a produced job is an important

element in the production of printed products.

The SUPER HANDYScan 4000 software option „Colour Monitoring“

assures the continuous automatic comparison of the colour values

of the currently running printing process with user-defined positions.

So you retain control over the colour quality of your production

and provide your customers with perfect printed products.

Virtual Repeat display

Using the Virtual Repeat function, you can easily navigate the

camera. At the touch of a button, the system creates an overview of

the complete repeat. Based on this overview, image details can be

controlled and displayed easily.

*not available in combination with the “Virtual Repeat“ option

USB-image export

Everyday production constantly requires the saving of camera imagesso that they can be reused. The optional USB storage function of

the SUPER HANDYScan 4000 system offers you a convenient tool to

archive these images. Simply connect any commercially available

storage medium with a USB interface to the port and then export

the desired image.

90° Camera rotation

When producing labels, it frequently occurs that the camera position

must be fitted to the position of the labels. For this purpose, the

camera of the SUPER HANDYScan 4000 can optionally be rotated

90 degrees. The system‘s algorithms calculate all necessary settings

and automatically adjust the system.*

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Maximum Benefits due toOptimally Customized Hardware Options

SUPER HANDYScan 4000 grows with your needs. Customize thesystem to your personal production requirements with the versatile

hardware options.

Back strobe

A back strobe is used to visually check the front-to-back print

register (FTBR) of translucent and many other substrates by

illuminating the web from the opposite side. Mounted opposite

the camera, the image on the monitor will show the front side

printing with the backside printing shining through.

Additional strobe units

Because some applications require special lighting,

SUPER HANDYScan 4000 offers a variety of additional strobe

options, e.g. UV strobes (for viewing UV fluorescent materials) or

reflective strobes to view lacquer or coatings more easily. Installation

of the strobes adds another dimension of operator functionality to

your system.

The optional backstrobe to check the precise front-to-back register

accuracy on many different substrates.

Dual camera system

With an optional second camera the SUPER HANDYScan 4000

becomes a even more effective tool for inspecting front, back and

front-to-back print in a variety of ways. Both camera images can be

displayed in an alternating as well as simultaneous way (split screen

mode). Thus both images can be compared at a glance.

With front-to-back inspection, camera 1 records an image, while the

opposite camera 2 simultaneously illuminates. Even with heavy

paper substrates, remarkably clear images of both sides of the web

are displayed on the monitor.

Additional monitors

With many printing presses, the operating personnel has to movefrequently between work areas during the course of the day.

Increase the productivity of your SUPER HANDYScan 4000 by adding

an extra monitor.

Depending on your individual production conditions, you caneither add a second touchscreen with full operating functionality or

a second monitor with image display function.

Display options of the dual camera systems

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A member of the group

© 2008 BST International GmbH, Bielefeld, Germany • BST 175/0508 en • Subject to change

BST International GmbH

Heidsieker Heide 53

33739 Bielefeld, Germany

Telephone: +49 5206 999-0

Telefax: +49 5206 999-999Internet: www.bst-international.com

E-mail: [email protected]

BST Pro Mark

650 West Grand Avenue # 301

Elmhurst, Illinois 60126, USA

Telephone: +1 630 833-9900

Telefax: +1 630 833-9909Internet: www.bstpromark.com

E-mail: [email protected]

Local representative

Camera

Type: 1-chip digital

Resolution: 1280 x 1024

Field of view: 125 mm x 95 mm (5" x 4")

225 mm x 169 mm (9" x 7")*

Lens: 10:1

(for field of view 125 mm x 95 mm)

14:1 or 21:1

(for field of view 225 mm x 169 mm)

Power supply

100 V – 240 V, 50 / 60 Hz, 400 VA

Ambient temperature

min. 0 °C (32 °F)

max. 40 °C (104 °F)

Humidity 20 % – 80 %, non-condensing

Monitor: see separate technical details

Storage temperature

-10 °C to +55 °C (14 °F to 131 °F)Monitor: see separate technical details

Standard featuresPosition memory for 16 positions and gallery function

Scan function (based on positions, complete repeat and

combined)

Multi-function split screen

Electronic 180° image rotation

Pincushion compensation (avoidance of pincushion or barrel

distortion)

180° image rotation for matching to the web running direction

Quick Zoom function with storage options

System options

Hardware

Second camera

Second monitor (touchscreen with full operating functionality

or for web monitoring)

Back strobe

UV strobe, lacquer strobe

Software

Virtual Repeat (display of the complete repeat with navigation

options)

Colour Monitoring (software for color comparison)

Image Lock (image stabilisation)

USB image export

90° camera rotation (for use in label production)

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*optional

Technical Overview

bst shs 4000 e

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