bsc nsk6ppbrochure 140414 v05b
DESCRIPTION
NSKHPS Bearing BrochureTRANSCRIPT
Reduced BeaRing usage
NSKHPS
www.bsc.com.au
RedefiNiNg tHe StaNdaRdLoweR
Maintenance costs
OUTER FRONT COVER
210mm
Continually developing products with greater strength and higher accuracy, NSK’s new NSKHPS fully incorporate the advantages of NSK’s world class design, materials, and manufacturing technology, setting a new standard for bearings.
LONG LIFE
HIGHER LIMITING SPEED
HIGH ACCURACY
UNIVERSAL MATCHING
WIDE RANGE LINEUP
RedefiNiNg tHe StaNdaRdNSKHPS
210mm
Operating Life
Operating Life
Operating Life
Operating Life
Limiting Speed
15%LONGER
Operating Life
Operating Life
Limiting Speed
Limiting Speed
15%HIGHER
90%LONGER
20%HIGHER
60%LONGER
HIGHER20%
2xLONGER
15%LONGER
Ball Screw Support Angular Contact Thrust Ball Bearings
High Precision Angular Contact Ball Bearings
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Spherical Roller Bearings
Cylindrical Roller Bearings
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Angular Contact Ball Bearings
Deep Groove Ball Bearings
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RedefiNiNg tHe StaNdaRd
15%LONGER
629 X 297 6PP A4 ROLL FOLD
209 mm
RedefiNiNg tHe StaNdaRd
In the commitment to produce the most durable, highest
quality bearings possible, NSK has been a leader in the
development of ultra-clean steel for bearing rings and
rolling elements. NSK ultra-clean steel is a highly
pure vacuum-degassed, high-carbon chromium
steel containing a minimum of non-metallic
inclusions. Research proves that ultra-clean steel
combined with the appropriate heat treatment
significantly increases the rolling fatigue life of
bearings. Steel used for bearing components
requires the following characteristics:
Oxygen content is a measure of contaminants in steel. Improved
production methods have greatly reduced oxygen content
in NSK’s steel, resulting in longer bearing life.
NSK ‘Z’ Steel extends Bearing Life
Ultra Clean Steel Increases The Rolling Fatigue Life
•Good Hardenability
•High Purity
•High Rolling Contact Fatigue Strength
•High Wear Resistance
NSK Z Steel Bearings last longer.
INNER BACK COVER
210mm
BALL
Hardenability
Bearings are heat treated to improve the hardness of the steel and give them greater life. In addition, alloys added to the steel/carbon mix ensure that the hardness will be uniform throughout the component. These alloys include chrome, molybdenum, and nickel.
Rolling Contact Fatigue Strength
The fatigue strength of a bearing is greatly affected by the number of non-metallic inclusions in the steel. These inclusions present stress points where micro-cracks can develop. The repeated contact stress of the balls rolling over an inclusion causes additional stress in the steel surrounding the inclusion. The micro-cracks enlarge, weakening the material. Eventually these cracks break out at the surface of the raceway allowing a small piece to crack out. This is known as spalling. The reduced inclusion content of NSK steel reduces the overstressing of the material, thereby increasing its fatigue strength. Heat treating also improves the fatigue strength of the steel.
Wear Resistance
Although there is no way to stop the process totally, heat treating increases steel’s resistance to wear. For bearings, this wear resistance helps to prolong life under adverse conditions. NSK steels have the added benefit of more uniform heat treating. This ensures good hardness and excellent wear resistance. NSK has developed ultra-clean bearing steels to greatly improve the life of NSK products. Bearings now survive much longer than those manufactured with standard degassed steels. NSK researchers are constantly working on improvements that will further extend bearing life in the future. For more information, contact your nearest BSC Branch.
Purity
During the steel-making process, a number of materials can enter and combine with the steel. Contaminants found in steel include silicone, aluminum and sulfur. When combined with oxygen, they form inclusions. Each type of inclusion affects bearing fatigue differently. Oxide inclusions weaken the steel. The total amount of oxide group inclusions in steel can be represented by the amount of oxygen in the steel; the higher the oxygen content, the lower the fatigue life. Vacuum-melt or vacuum-degassing processes control the amount of non-metallic inclusions in bearing steel. Further developments by NSK in conjunction with steel manufacturers have resulted in even lower inclusion levels to improve quality and extend fatigue life. Prior to this, bearings meeting these specifications were manufactured from aircraft-quality steel at a premium cost.
These drawings show the progressive stages of subsurface-type flaking
in relation to non-metallic inclusions. NSK uses ultra-
clean steel with very low inclusion levels to improve
bearing life.
629 X 297 6PP A4 ROLL FOLD
209mm
NEW SOUTH WALES
STATE OFFICE MOOREBANKPh: (02) 8706 2100 [email protected] ARNDELL PARKPh: (02) 9622 9322 [email protected]: (02) 6884 5545 [email protected]: (02) 6642 2666 [email protected] SOUTHPh: (02) 6642 4588 [email protected]: (02) 6627 3000 [email protected]: (02) 4903 1000 [email protected]: (02) 6362 3555 [email protected] WAGGAPh: (02) 6925 3711 [email protected]: (02) 4231 8500 [email protected]
VICTORIA
STATE OFFICE CLAYTONPh: (03) 9560 3222 [email protected] BALLARATPh: (03) 5337 6001 [email protected]: (03) 9357 6166 [email protected]: (03) 9794 5624 [email protected]: (03) 5272 2951 [email protected]: (03) 5821 4911 [email protected]
SUNSHINEPh: (03) 9311 4138 [email protected] HILLPh: (03) 5032 9444 [email protected]: (02) 6024 3722 [email protected]
QUEENSLAND
STATE OFFICE NORTHGATEPh: (07) 3866 8333 [email protected] ARCHERFIELDPh: (07) 3277 4488 [email protected]: (07) 4153 3220 [email protected]: (07) 5495 6266 [email protected]: (07) 4225 3100 [email protected]: (07) 4952 1399 [email protected]: (07) 4927 2033 [email protected]: (07) 5532 4888 [email protected]: (07) 3390 7099 [email protected]: (07) 4634 4133 [email protected]: (07) 4779 0500 [email protected]: (07) 3271 3444 [email protected] NORTHPh: (07) 3807 4971 [email protected]
WESTERN AUSTRALIA
STATE OFFICE WELSHPOOLPh: (08) 9251 4444 [email protected] O’CONNORPh: (08) 9337 3000 [email protected] PARKPh: (08) 9445 1811 [email protected]
SOUTH AUSTRALIA
STATE OFFICE WINGFIELDPh: (08) 8344 0800 [email protected]
LONSDALEPh: (08) 8326 5459 [email protected]
BAIRNSDALEPh: (03) 5153 1555 [email protected]: (03) 9357 6166 [email protected] GULLYPh: (03) 9753 6200 [email protected]: (03) 5662 4300 [email protected]: (03) 5940 1111 [email protected]: (03) 5144 5111 [email protected]: (03) 5175 0500 [email protected]: (03) 5623 5444 [email protected]: (03) 5672 1200 [email protected]
BELL BAYPh: (03) 6382 4053 [email protected]: (03) 6430 2811 [email protected] PARKPh: (03) 6271 3222 [email protected]: (03) 6421 1200 [email protected]: (03) 6324 6555 [email protected]: (03) 6336 0634 [email protected]
B100
-005
4/14
Available through BSC Group BusinessesBSC Branches
explore our comprehensive product range online
www.bsc.com.au
OUTER FRONT COVEROUTER BACK COVER
210mm