LB1584

04.07.2006

BLU 500.1 P ABBLU 700.1 P ABBLU 1000.1 P ABBLU 1400.1 P ABLow NoxG20-G25G30-G31

A BRUCIATORI DI GAS AD ARIA SOFFIATAB BLOWN AIR GAS BURNERSC BRULEURS GAZ A AIR SOUFFLED QUEMADORES DE GAS DE AIRE SOPLADO

pag.9

LB 1584 Blu 500.1 ÷ 1400.1 P AB B

BLU 500.1 P AB 700.1 P AB 1000.1 P AB 1400.1 P AB

Termal power max. kW 500 700 875 1100

kcal/h 430.000 602.000 752.500 946.000

Termal power min. kW 230 270 280 290

kcal/h 197.800 232.200 240.800 249.400

Voltage 50 HzV 230 / 400 230 / 400 230 / 400 230 / 400

Motor kW 0,55 0,74 1,1 2,2

Rpm N° 2800 2800 2800 2800

TECHNICAL DATA

OPERATING FEATURESModel : BLU 500.1-700.1-1000.1-1400.1 PAB Gas family - II 2H 3P

G20 G25 G31 G30Max. gas pressure mbar 25 - 45 35Min. gas pressure mbar 17 - 25 20Fuel L.C.V. kcal/Nm3 8.570 - 22.260 29.320

WORKING FIELDS

Output

Bac

kpre

ssur

e in

com

b. c

ham

ber

OVERALL DIMENSIONS

G

M

L

I

F

D - D1ECB

A

H

N

O

MODELS A B C D D1 E F G H I L M N OBLU 500.1 PAB 650 330 320 175 395 555 160 385 225• 190 190 M10 115 165BLU 700.1 PAB 650 330 320 175 395 555 170 385 225• 190 190 M10 115 165BLU 1000.1 PAB 650 330 320 175 395 555 190 385 225• 190 190 M10 115 165BLU 1400.1 PAB 670 350 320 310 460 555 200 385 225• 190 190 M10 115 165

D = short head D1 = long head • = ( Optional) Dimensions (mm)

150100 200

200100 300 400 500 600 700 800 900 1000 1100

250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 13000

1

2

3

4

5

6

7

8

9mbar

kW

kcal/h x 1000

Blu 700.1 Low NOx

Blu 1000.1 Low NOx

Blu 1400.1 Low NOxBlu 500.1 Low NOx

pag.10

B LB 1584 Blu 500.1 ÷ 1400.1 P AB

ELECTRICAL CONNECTIONSAll burners factory tested at 400 V 50 Hz three-phase for motors and 230 V 50 Hz monophase with neutral for auxi-liary equipment. If mains supply is 230 V 50 Hz threephase withuot neutral, change position of connectors on burneras in fig. Protect burner supply line with safety fuses and any other devices required by safety standards obtaining in thecountry in question.

CONNECTION TO THE GAS PIPELINE Once connected the burner to the gas pipeline, it is necessary to control that this last is perfectly sealed. Also verify thatthe chimney is not obstructed. Open the gas cock and carefully bleed the piping through the pressure gauge connector,then check the pressure value trough a suitable gauge. Power on the system and adjust the thermostats to the desiredtemperature. When thermostats close, the sealing control device runs a seal test of valves; at the end of the test the bur-ner will be enabled to run the start-up sequence.

START UP OF THE BURNERPRELIMINARY CHECKSBefore starting up the boiler check the following:• gas type and feed pressure;• gas valves closed;• the seals in the pipe fittings;• gas pipe breather and input pressure;• that the cable complies with the diagram and the phase and neutral wires correspond;• that the burner shuts down when the boiler thermostat opens• the seal of the boiler furnace which prevents air from entering• the seal on the flue-boiler pipe fitting;• the condition of the flue (sealed, free from blockage, etc.).If all these conditions are present, start the burner. The control device starts the motor to carry out prewashing of thecombustion chamber. During this prewash period (about 30 seconds) the device checks that air pressure is correct viathe air pressure switch. At the end, it supplies power to the transformer and opens the gas valves. The flame must be litand stabilize within 3 seconds, which is the device's safety time limit. Check to ensure the flame is lit before placing anycontrol instrument in the flue. Adjust and check the gas flow necessary for the boiler at the meter. Adjust the air flowaccording to the gas flow to obtain correct combustion.

IMPORTANT ADVICEAll adjustable parts must be fixed by the installer after making adjustments. Check flue combustion after each adjust-ment. The CO2 values must be approx. 9.7 (G20) 9.6 (G25 11.7 (l3B) 11.7 (l3P) and the CO must be less than 75ppm.

ADJUSTING THE COMBUSTION

L.P.G.

CO2 11,7 %CO < 50 ppm

Nat. gas

CO2 9,6 %CO < 50 ppm

WARNING: in order to adjust combustion and thermal capacity correctly, the fumes must be analyzed using specific instruments.Combustion and thermal capacity must be adjusted simultaneously, making sure that the values read are correct and in anycase, that they comply with the safety regulations in force.THIS OPERATION MUST BE PERFORMED BY PERSONNEL WHO ARE PROFESSIONALLY QUALIFIEDAND AUTHORIZED BY ECOFLAM SPA.

pag.11

LB 1584 Blu 500.1 ÷ 1400.1 P AB B

CONTROL BOXES LANDIS & STAEFA LGB21/LGB22The Landis control box starts the fan and begins the pre-purging of the combustion chamber. The air pressure switch controls thecorrect operation. At the end of the pre-purging phase, the ignition transformer cuts-in followed by the opening of the gas valves.In case of missed ignition or accidental shutdown, the ionisation probe cuts-in and set the burner in lockout mode within the safetytime.

Description

Remove cover to gain access to the adjusting cams.The cams are to beadjusted through the suitable key provided for. Description: I - Limit switch for air damper “High Flame” position adjustment(Max. power)II - Limit switch for the air damper position at burner’s shut downIII - Limit switch for air damper “Low Flame” position adjustment(Min. power)V - Limit switch for 2nd stage’s solenoid valve opening releaseNOTE : Cam V (to allow the 2nd stage’s solenoid valve opening) mustbe adjusted to an intermediate position between the Low and HighFlame ones (to an angle approximately 5° greater than the low flameposition).

MANUAL RELEASE SWITCH

LANDIS & STAEFA SQN 30 151A2700 AIRDAMPER MOTOR

”PAB” VERSION GAS BURNERS GAS TRAIN INSTALLATION AND SETTING INSTRUCTIONSFix the gas train to burner body by means of the 4 screws of the flange, pay attention to set correctly the gasket ( O-ring ).Connect electrically the gas train with the 6 pole plug.Switch on the burner (it has already been tested in the factory, so it is pre set on average values) and verify the tightnessof gas train connections made during installation.Act as follows to adapt the burner output to the boiler.

HIGH FLAME1. Bring the burner in high flame , air inlet must be set at 75 ° (maximum opening position).To adjust air capacity operate on the combustion head position.Just in peculiar case it is necessary to reduce the air flow in high flame closing air intake damper.2. The position of gas butterfly valve must be lower then 90° ( typically 85°. It is important not get over 90° to obtaina perfect combustion during passage from high to low flame). Eventually adjust this position acting on the screw “1 “,after loosening nut “ 2 “.3. Regulate gas capacity in high flame through the gas governor, or operate on the adjustable gas valve.

LOW FLAME4. Choose the first stage position on the servocontrol ( normally between 10° - 30°) on the basis of the reduced chargeoutput required and switch the burner to low flame.5. Regulate gas capacity, to obtain optimal combustion, changing the position of the gas valve disc, act on screw “ 3 “,after loosen nut “ 4 “.

pag.12

B LB 1584 Blu 500.1 ÷ 1400.1 P AB

Final operations6. Bring the burner in high flame again, if necessary adjust again gas flow (as shown in point n.2).7. If necessary repeat operations described on point n. 5 and n. 6 until You obtain the exact position of the gas flowboth in high and low flame.8. Fix the nuts.

4

3

2

1

To calculate the burner’s working output, in kW, proceed as follows:

- Check at the meter the quantity of supplied litres and the duration, in seconds, of the reading, then calculate the burner’s output through the following formula:

CALCULATION OF WORKING OUTPUT OF THE BURNER

e x f = kWs

e = Litres of gass = Time in seconds

G20 = 34,02G25 = 29,25G30 = 116G31 = 88

f

COMBUSTION ADJUSTMENT WARNING: In order to have a correct combustion and thermal output adjustments, these must be carried out togetherwith a combustion analysis, to be executed through suitable devices, taking care that the values are the correct ones andare in accordance with the local safety regulations. The adjustments must be carried out by qualified and skilled techni-cians authorised by Ecoflam S.p.A.

The adjustment of the position of the firing head is made toobtain the best combustion performance. When used at theminimum power output the firing head is move back, whilst isforwarded at the maximum output. Execution : -loosen thelocking screw of adjusting device A; - move the adjusting devi-ce until the desired position is reached; - tighten the lockingscrew.

Max

Ｍin

A

SETTING THE FIRING HEAD

pag.13

LB 1584 Blu 500.1 ÷ 1400.1 P AB B

POSITION OF ELECTRODES

I0

REMOVING THE NOSEPIECE

In order to change the burner operation from natural gas to LPG you have to follow these instructions :- Remove the blast tube. - Remove the ignition electrode. - Replace 4 Diffusers (only 700.1, 1000.1, 1400.1) with LPG version,remove A screws. - Replace Tooth with LPG version, remove B screw. - Install the ignition electrode correctly. - Install the blast tube .

CHANGE BURNER OPERATION FROM NATURAL GAS TO LPG

A

B

A

A

A ASE EZION

5

11,5

B

B

SEZIONE B-

-

B

7,5 9

3

Ignition electrode

Ionization probe

pag.14

B LB 1584 Blu 500.1 ÷ 1400.1 P AB

ADJUSTMENT OF GAS MINIMUM PRESSURE SWITCHUnscrew off and remove cover M. - Set regulator N to a value equal to 60% ofgas nominal feed pressure (i.e. for nat. gas nom. pressure = 20 mbar, set regula-tor to a value of 12 mbar; for L.P.G. nom. pressure of G30/G31- 30/37 mbar,set regulator to a value of 18 mbar).Screw up cover M

DJUSTMENT OF THE AIR PRESSURE SWITCHUnscrew screws A and B and remove cover C.- Set the pressure switch to theminimum by turning regulator D to position 1. - Start the burner and keep in low flame running, while checking that combu-stion is correct. Through a small cardboard, progressively obstruct the air intakeuntil to obtain a CO2 increase of 0,5÷0,8% or else, if a pressure gauge is availa-ble, connected to pressure port E, until reaching a pressure drop of 1 mbar (10mm of W.G.). - Slowly increase the adjustment value of the air pressure switchuntil to have the burner lockout. Remove the obstruction from the air intake,screw on the cover C and start the burner by pressing the control box rearm but-ton.Note: The pressure measured at pressure port E must be within the limits of the pressure switch workingrange. If not, loose the locking nut of screw F and gradually turn the same: clockwise to reduce the pressu-re; counterclockwise to increase. At the end tighten the locking nut.

2,55

10 15

50

25

35

30

4045

20

0,4

0,6 0,9

3,0

1,5

2,1

1,8

2,42,7

1,2

I

L

MN

A

B

CD

E

F

GH

LANDIS & STAEFA

1

LGB21-LGB22 min. 3 µALMG21-LMG22 min. 2 µA

FLAME DETECTION SYSTEM CHECK

With the burner switched off, connect a DC microammeter with a 0÷50 or 0÷100 µA dial. When the burner is run-ning, and is properly adjusted, the value read must be steady and never be smaller than 3 µA.

DESCRIPTION OF THE CONTROL PANEL OF THE BURNER

1 - fuse2 - termal lock-out lamp3 - 1 st. stage working lamp4 - 2 nd. stage working lamp5 - high-low flame switch6 - main switch I / O7 - reset key

0I

12

6

3

54

7

0 12

pag.15

LB 1584 Blu 500.1 ÷ 1400.1 P AB B

MAINTENANCEYEARLY CHECKS:

The periodical checks of the burner (combustion head, electrodes etc.) must be carried out by authorised techni-cians once or twice in a year, according to burner’s duty conditions. Before going on with maintenance operations, it is advisable to proceed through a control of the burner’s generalstate as follows:- Unplug the burner from supply mains. - Close the gas cock. - Remove burner’s cover and clean fan and air intake’s duct. - Clean the combustion head and check electrodes position. - Reassemble the whole. - Check fittings seal.- Check the chimney. - Restart the burner and check combustion values (CO2 = 9,7% (G 20); 11,7% (G 30); 11,7% (G 31); CO lower than 75 ppm).

BEFORE ANY INTERVENTION VERIFY THAT:

- The system is supplied with power and the burner is plugged in. - Gas pressure is the correct one and the gas cock is open. - The control devices are suitably connected. - If all such a conditions are satisfied, start the burner by pressing the lockout rearm button and check its ignitionsequence.

SHORT TROUBLESHOOTING:

- The burner does not start: check power switch, thermostats, motor, gas pressure, leakage control device (if any).- The burner runs the pre-purging but switches to lockout at the end of cycle: check air pressure, fan and air

pressure switch.- The burner runs the pre-purging but does not ignite: check electrodes installation and position, ignition cable,

ignition transformer, control box and gas solenoid valves.- The burner ignites but switches to lockout at the expiring of safety time: check that phase and neutral are

properly connected; check ionization probe’s position and connection; check control box.- The burner ignites properly but switches to lockout after few minutes of working: check gas pressure governor

and filter, gas pressure, detection value ( 3 µA min.) and combustion values.

pag.30

ABCD LB 1584 Blu 500.1 ÷ 1400.1 P AB

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pag.31

LB 1584 Blu 500.1 ÷ 1400.1 P AB ABCD

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pag.32

ABCD LB 1584 Blu 500.1 ÷ 1400.1 P AB

BLU

500

.1 P

AB

BLU

700

.1 P

AB

BLU

100

0.1

P A

BB

LU 1

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pag.34

B LB 1584 Blu 500.1 ÷ 1400.1 P AB

TC = SHORT HEAD TL = LONG HEAD

BLU 500.1 P AB BLU 700.1 P ABB DESCRIPTION code code1 - AIR PRESSURE SWITCH DUNGS LGW10 A2P Q120 Q1202 - AIR INTAKE SET GRPA101 GRPA1013 - PLUG WIELAND 6 pin E226 E2264 - BURNER COVER BFC09151/011 BFC09151/0115 - GLASS BFC02004 BFC020046 - PEED WINDOM FRAME BFC02006 BFC020067 - MOTOR 550 W M169 -

740 W - M147/48 - FAN 220 x 98 BFV10155/001 -

250 x 84 - BFV10153/0019 - AIR CONVEYOR BFC08202/017 BFC08201/01710 - FAN SCOOP BFC08055/001 BFC08051/00111 - AIR INTAKE BFC04160/011 BFC04160/01112 - CONTROL BOX BASE LANDIS A402 A40213 - CONTROL BOX LANDIS LGB 22 A130/1 A130/114 - IGNITION TRANSFORMER COFI 820 PM T106/4 T106/415 - REMOTE CONTROL SWITCH TRIP. BG0910A R623 R62316 - MOTOR THERMAL RELAY Lovato RF9 1,4-2 ,3A R510 -

Lovato RF9 2-3,3 A - R510/117 - MAIN SWITCH cod.40100I1509 R1020 R102018 - HIGH-LOW FLAME SWITCH cod.360000001 R1020/1 R1020/119 - LAMP EL/N-SC4 Elettrospring E1510 E151020 - FUSE SUPPORT FUSIT FH-B528 E802/2 E802/221 - IONIZATION CABLE TC BFE01403/4 BFE01403/4

TL E1102/21 E1102/2122 - IGNITION CABLE TC BFE01402/1 BFE01402/1

TL BFE01402/2 BFE01402/323 - IONIZATION PROBE BFE01075 BFE0107524 - IGNITION ELECTRODES BFE01076 BFE0107625 - PRESSURE GAUGE BFT01105/001 BFT01105/00126 - HEAD SUPPORT PIPE BFT13121/004 BFT13121/00427- HEAD PIPE TC BFT13128/001 BFT13128/001

TL BFT13132/001 BFT13132/00128 - FIRING HEAD BFT13118/051 BFT13118/05129 - HEAD CAP BFT13119/051 BFT13119/05130- DIFFUSER BFT13133 BFT13134

(G30-G31) - BFT1313331- TOOTH (G20) BFT13120 BFT13120

(G30-G31) BFT13126 BFT1312632 - FRONT DISC BFD07043 BFD0704333 - ROD TC BFA08039/001 BFA08039/001

TL BFA08045/001 BFA08045/00134 - INNER ASSEMBLY TC GRTT0102/001 GRTT0102/011

(G30-G31) TC GRTT0102/003 GRTT0102/013TL GRTT0102/002 GRTT0102/012

(G30-G31) TL GRTT0102/004 GRTT0102/01435 - BLAST TUBE TC BFB04018/017 BFB04017/017

TL BFB04022/017 BFB04021/01736 - GASKET ISOMART BFG03002/1 BFG03002/137 - ANTIJAMMING FILTER S132/4 S132/438 - AIR DAMPER MOTOR LANDIS SQN 30.151A2700 M212/3 M212/3

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B LB 1584 Blu 500.1 ÷ 1400.1 P AB

TC = SHORT HEAD TL = LONG HEAD

BLU 1000.1 P AB BLU 1400.1 P ABB DESCRIPTION code code1 - AIR PRESSURE SWITCH DUNGS LGW10 A2P Q120 Q1202 - AIR INTAKE SET GRPA101 GRPA1013 - PLUG WIELAND 6 pin E226 E2264 - BURNER COVER BFC09151/011 BFC09151/0115 - GLASS BFC02004 BFC020046 - PEED WINDOM FRAME BFC02006 BFC020067 - MOTOR 1100 W M115/3 -

2200 W - M1678 - FAN 260 x 98 BFV10152/001 -

260 x 110 - BFV10151/0019 - AIR CONVEYOR BFC08201/017 BFC08201/01710 - FAN SCOOP BFC08051/001 BFC08051/00111 - AIR INTAKE BFC04160/011 BFC04160/01112 - CONTROL BOX BASE LANDIS A402 A40213 - CONTROL BOX LANDIS LGB 22 A130/1 A130/114 - IGNITION TRANSFORMER COFI 820 PM T106/4 T106/415 - REMOTE CONTROL SWITCH TRIP. BG0910A R623 R62316 - MOTOR THERMAL RELAY Lovato RF9 3-5 A R510/2 -

Lovato RF9 4,5 - 7,5 A - R510/317 - MAIN SWITCH cod.40100I1509 R1020 R102018 - HIGH-LOW FLAME SWITCH cod.360000001 R1020/1 R1020/119 - LAMP EL/N-SC4 Elettrospring E1510 E151020 - FUSE SUPPORT FUSIT FH-B528 E802/2 E802/221 - IONIZATION CABLE TC BFE01403/4 BFE01403/4

TL E1102/21 E1102/2122 - IGNITION CABLE TC BFE01402/1 BFE01402/1

TL BFE01402/3 BFE01402/323 - IONIZATION PROBE BFE01075 BFE0107524 - IGNITION ELECTRODES BFE01076 BFE0107625 - PRESSURE GAUGE BFT01105/001 BFT01105/00126 - HEAD SUPPORT PIPE BFT13121/004 BFT13121/00427- HEAD PIPE TC BFT13128/001 BFT13130/001

TL BFT13132/001 BFT13131/00128 - FIRING HEAD BFT13118/051 BFT13118/05129 - HEAD CAP BFT13119/051 BFT13119/05130- DIFFUSER BFT13134 BFT13136

(G30-G31) BFT13135 BFT1313531- TOOTH (G20) BFT13120 BFT13120

(G30-G31) BFT13126 BFT1312632 - FRONT DISC BFD07045 BFD0704633 - ROD TC BFA08039/001 BFA08047/001

TL BFA08045/001 BFA08048/00134 - INNER ASSEMBLYA TC GRTT0102/021 GRTT0102/031

(G30-G31) TC GRTT0102/023 GRTT0102/033TL GRTT0102/022 GRTT0102/032

(G30-G31) TL GRTT0102/024 GRTT0102/03435 - BLAST TUBE TC BFB05013/017 BFB05012/017

TL BFB05017/017 BFB05016/01736 - FLANGIA ISOMART BFG03002/2 BFG03002/237 - ANTIJAMMING FILTER S132/4 S132/438 - AIR DAMPER MOTOR LANDIS SQN 30.151A2700 M212/3 M212/3