brother sewing machine instructions

8/4/2019 Brother Sewing Machine Instructions

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Operation Manual

Basic Sewing and Mending Machine

APPENDIX

UTILITY STITCHES

SEWING BASICS

KNOWING YOURSEWING MACHINE

Please visit us athttp://solutions.brother.com where you can get product support and answers to frequentlyasked questions (FAQs).


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IMPORTANT SAFETY INSTRUCTIONWhen using the sewing machine, basic safety precautions should alw

including the following:Read all instructions before using.

DANGER To reduce the risk of electric shock:1. The sewing machine should never be left unattended when plugged in.

sewing machine from the electrical outlet immediately after using and b2. Always unplug before changing the light bulb. Replace bulb with same

WARNING To reduce the risk of burns, fire, electric shock, or injury1. Do not allow this machine to be used as a toy. Close attention is necess

machine is used by or near children.2. Use this sewing machine only for its intended use as described in this m

accessories recommended by the manufacturer as contained in this man3. Never operate this sewing machine if it has a damaged cord or plug, if it

if it has been dropped or damaged, or dropped into water. Return the se

nearest authorized dealer or service center for examination, repair, elecadjustment.4. Never operate the sewing machine with any of the air openings blocked

openings of the sewing machine and foot controller free from the accumloose cloth.

5. Never drop or insert any object into any openings.6. Do not use this machine outdoors.7. Do not operate this machine where aerosol (spray) products are being u

being administered.8. To disconnect, turn the main switch to the symbol O position which r

remove plug from outlet.9. Do not unplug by pulling on the cord. To unplug, grasp the plug and pu10. Keep fingers away from all moving parts. Special care is required aroun

needle.11. Always use the proper needle plate. The wrong plate can cause the nee

12. Do not use a bent needle.13. Do not pull or push the fabric while stitching. It may deflect the needle 14. Switch the sewing machine to the off, symbol O position when makin

needle area, such as threading the needle, changing the needle, threadichanging the presser foot.

15. Always unplug the sewing machine from the electrical outlet when remo


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FOR USERS IN THE UK, EIRE, MALTA AND CYPIf this machine is fitted with a three-pin non-rewireable BS plug then please

IMPORTANTIf the available socket outlet is not suitable for the plug supplied with this equoff and an appropriate three-pin plug fitted. With alternative plugs an approvthe plug.

NOTE

The plug served from the main lead must be destroyed as a plug with baredhazardous if engaged in a live socket outlet. In the event of replacing the plapproved by ASTA to BS 1362, i.e. carrying the mark, rating as markedAlways replace the fuse cover, never use plugs with the fuse cover omitted.

WARNINGDO NOT CONNECT EITHER WIRE TO THE EARTH TERMINAL WHICH ISLETTER E, BY THE EARTH SYMBOL OR COLOURED GREEN OR GR

The wires in this main lead are coloured in accordance with the following c

Blue Neutral

Brown Live

As the colours of the wiring in the main lead of this appliance may not corremarkings identifying the terminals in your plug, proceed as follows.

The wire which is coloured blue must be connected to the terminal which iN or coloured black or blue.

The wire which is coloured brown must be connected to the terminal whichL or coloured red or brown.


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CONGRATULATIONS ON CHOOSING OUR To fully enjoy all the features, we suggest that you study the manual before

PLEASE READ BEFORE USING THIS MAC

For safe operation1. Be sure to keep your eye on the needle while sewing. Do not touch the

up lever, needle, or other moving parts.2. Remember to turn off the power switch and unplug the cord when:

Operation is completed Replacing or removing the needle or any other parts A power failure occurs during use Maintaining the machine Leaving the machine unattended

3. Do not store anything on the foot controller.4. Plug the machine directly into the wall. Do not use extension cords.

For a longer service life1. When storing this machine, avoid direct sunlight and high humidity loc

store the machine near a space heater, iron, halogen lamp, or other hot 2. Use only neutral soaps or detergents to clean the case. Benzene, thinne

can damage the case and machine, and should never be used.3. Do not drop or hit the machine.4. Always consult the operation manual when replacing or installing any a

feet, needle, or other parts to assure correct installation.

For repair or adjustmentIn the event a malfunction occurs or adjustment is required, first follow the tthe back of the operation manual to inspect and adjust the machine yourselfplease consult your local authorized Brother dealer.

For additional product information and updates, visit our web site at www

The contents of this manual and specifications of this product are subject to


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CONTENTS

1. KNOWING YOUR SEWING MACHINE .............................

NAMES OF MACHINE PARTS AND THEIR FUNCTIONS .................

The main parts .....................................................................................................

Needle and presser foot section ..........................................................................

Flat bed attachment .............................................................................................

ACCESSORIES ..................................................................................

USING YOUR SEWING MACHINE .................................................

Power supply precautions ....................................................................................

Power supply ........................................................................................................

Foot controller ......................................................................................................

Steadying the machine .........................................................................................

THREADING THE MACHINE ...........................................................

Winding the bobbin ..............................................................................................

Lower threading ...................................................................................................

Upper threading ...................................................................................................

Drawing up the lower thread ................................................................................

REPLACING THE NEEDLE ................................................................

Needle precautions ..............................................................................................

Selecting the needle depending on the thread and fabric types ..........................

Checking the needle ............................................................................................

Replacing the needle ...........................................................................................

Sewing with a twin needle (Option) ......................................................................

REPLACING THE PRESSER FOOT .....................................................

Replacing the presser foot ...................................................................................Removing the presser foot holder ........................................................................

2. SEWING BASICS ................................................................

SEWING ..........................................................................................

General sewing procedure ...................................................................................

Selecting stitching ................................................................................................

Starting to sew .....................................................................................................

Sewing in reverse .................................................................................................Thread tension .....................................................................................................

USEFUL SEWING TIPS .....................................................................

Trial sewing ..........................................................................................................

Changing the sewing direction .............................................................................

Sewing curves ......................................................................................................

Sewing thick fabrics


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ZIPPER INSERTION .........................................................................APPLIQU, MONOGRAMMING AND EMBROIDERING ...............

Appliqus .............................................................................................................

Monogramming and embroidering .......................................................................

DECORATIVE STITCHING ..............................................................Gathering .............................................................................................................

Shell tuck stitching ...............................................................................................

Elastic stitching ....................................................................................................

4. APPENDIX ..........................................................................MAINTENANCE ..............................................................................

Oiling ....................................................................................................................

Changing the bulb ................................................................................................

Cleaning the machine surface ..............................................................................

Cleaning the shuttle race .....................................................................................

Cleaning the feed dogs ........................................................................................

Repacking the machine ........................................................................................

Bobbin case tension adjustment ..........................................................................

TROUBLESHOOTING .....................................................................

INDEX .............................................................................................


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KNOWING YOUR SEWING MACHINE

1 KNOWING YOUR SEWING MA

NAMES OF MACHINE PARTS AND THEIR FUNCT

The main parts

a Buttonhole fine-adjusting screw (page 38)Turn the buttonhole fine-adjusting screw to adjustbuttonhole stitching when it is not uniform.

b Pattern selection dial (page 26)Turn the pattern selection dial to select the number ofthe stitch that you want to use.

c Thread take-up lever (page 16)

d Upper tension control diThis controls the tension

e Flat bed attachment with31)

f Reverse sewing lever (paPress and hold down the the opposite direction.


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g Built-in handle

h Spool pin (page 12 and 16)The spool pin holds the spool of thread.

i Bobbin winder (page 12)The bobbin winder winds thread onto the bobbin foruse as the lower thread.

j HandwheelUse the handwheel to manually raise and lower theneedle.

k Main power/sewing light switch (page 10)

Use this switch to turn on and off the main power andsewing light.

l Foot controller jack/jackInsert the foot controller plug into the foot controllerjack, which also supplies power to this machine.

m Thread cutter (page 28)Pass the threads through the thread cutter to cut them.

n Presser foot lever (page 1Use the presser foot lever

foot.o Bobbin winding pre-tens

and 16)The thread guide/bobbin used when winding the tthreading the machine.

p Foot controller (page 11Use the foot controller toto start and stop sewing.Part code;XC7359-021 (110/120V AXC7438-321 (220/240V AXC7456-321 (U.K.),XE0629-001 (Australia, NXD0852-021 (Korea),XC7438-321 (Russia)


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Needle and presser footsection

a Presser foot holder assemblyThe presser foot is installed onto the presser foot holderassembly.

b Presser foot screwUse the presser foot screw to hold the presser footholder assembly in place.

c Presser foot (Zigzag)The presser foot applies pressure consistently on thefabric as the sewing takes place. Attach the appropriatepresser foot for the selected stitching.

d Feed dogsThe feed dogs feed the fabric in the sewing direction.

e Needle plateThe needle plate is marked with guides for sewingstraight seams.

f Shuttle hookg Shuttle cover

Open the shuttle cover to set the bobbin.

h Bobbin case

i Needle

j Needle bar thread guide

Flat bed attachm

The accessories are storedthe flat bed attachment.

a Lift the bottom of ttoward you, and thattachment out to r

a Flat bed attachmenb Storage compartm

Note Put the accessor

store the bag insaccessories are nout, and be lost o


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ACCESSORIES

The following accessories are stored in the flat bed attachment. We have designed thbe able to carry out most sewing tasks.

Note(For U.S.A. only)

Foot controller: Model KD-1902, NThis foot controller can be used on the following machine models:LS-2220/2720/1520/2125/2125i.

The screw of the presser foot holder is available through your authorized dea

A replacement for the factory-installed presser foot is available through your a(Part number: 138135-122)

1. 2. 3.

5. 6.75/11 1 needle90/14 1 needle100/16 1 needle

7.

No. Part NamePart Code

No. Part NameU.S.A. / Canada Others

1 Buttonhole foot A X59369-321 5 Bobbin (3)2 Zipper foot I X59370-021 6 Needle set

3 Button sewing foot M XE2137-001 7 Screwdriver

4 Darning plate XA3442-121 8 Extra spool pin


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USING YOUR SEWING MACHINE

Power supply precautions

Be sure to observe the following precautions concerning the power supply.

Power supply

a Insert the foot controller plug, locatedbetween the foot controller and the powersupply plug on the cord, into the jack on themachine. Then, insert the power supply pluginto a wall outlet.

b Set the main power

The sewing lam

Use only regular household electricity for the power source. Using other powe

fire, electric shock, or damage to the machine. Turn off the main power and remove the plug in the following circumstances:

When you are away from the machine After using the machine When the power fails during use When the machine does not operate correctly due to a bad connection or a During electrical storms

Do not use extension cords or multi-plug adapters with many other appliancesor electric shock may result.

Do not touch the plug with wet hands. Electric shock may result. When unplugging the machine, always turn off the main power first. Always grasp t

the outlet. Pulling on the cord may damage the cord, or lead to fire or electric shock Do not allow the power cord to be cut, damaged, modified, forcefully bent, pu

Do not place heavy objects on the cord. Do not subject the cord to heat. Thescord and cause fire or electric shock. If the cord or plug is damaged, take the mauthorized dealer for repairs before continuing use.

Unplug the power cord if the machine is not to be used for a long period of timresult.

WARNING

CAUTION


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c To turn off the machine, set the main powerswitch to . The sewing lamp goes off when the

machine is turned off.

Note If a power outage occurs while the sewing

machine is being operated, turn off thesewing machine and unplug the powersupply cord. When restarting the sewing

machine, follow the necessary procedure tocorrectly operate the machine.

(For U.S.A. only) This appliance has a polarized plug (one

blade wider than the other). To reduce therisk of electric shock, this plug is intendedto fit in a polarized outlet only one way. Ifthe plug does not fit fully in the outlet,

reverse the plug.If it still does not fit, contact a qualifiedelectrician to install the proper outlet. Donot modify the plug in any way.

Foot controller

When you press the foot c

machine will run at a lowharder, the machines spetake your foot off the footwill stop.

You should make sure thafoot controller when the m

Steadying the mIf the sewing machine hassurface, turn the rubber ccorner of the base plate tosewing machine is stable

When connecting thto turn off the sewinprevent the machinestarted.

Do not allow pieces

up on the foot controcause a fire or an ele A new sewing machi

been in use for a lonbe oiled as describedbe sure to wipe off a

CAUTION

CAUTION


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THREADING THE MACHINE

Winding the bobbin

This section describes how to wind the thread onto the bobbin.

a Pre-tension diskb Bobbin winder shaftc Bobbin

a Pull up the spool pin as far as possible, andthen put a spool of thread on this pin.

b Pass the thread around the pre-tension disk.

d Put the bobbin ontoand slide the bobbiTurn the bobbin clospring on the shaft the bobbin.

Only use bobbins (part code: SA156, SFB: XA5539-151) that have been designmachine. Using other bobbins may cause damage to the machine.

We designed the bobbin that comes with this machine. If you use bobbins frommachine will not work properly. Only use the bobbin that comes with this macsame type (part code: SA156, SFB: XA5539-151).

1 Pulling it in asfar as possible.

CAUTION

Actual size

This model Other models

11.5 mm(7/16 inches)


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f While holding the end of the thread, gentlypress the foot controller to wind the threadaround the bobbin a few times. Then stop the

machine.

g Trim the excess thread above the bobbin.

h Press the foot controller to start.

j Cut the thread, slidto the left and remo

Memo When the sewin

handwheel is turthread around thmake a clicking malfunction.

The needle bar d

slide the bobbin

Make sure you follow the instructions

carefully. If you do not cut the threadcompletely, and the bobbin is wound, whenthe thread runs low it may tangle around thebobbin and cause the needle to break.

CAUTION

Winding the bobbin the thread tension toneedle and resulting

a Wound evenlyb Wound poorly

CAUTION

1


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Lower threading

Install the bobbin wound with thread.

a Raise the needle to its highest position by turningthe handwheel toward you (counterclockwise)

b Open the shuttle coattachment at the f

a Flat bed attachmenb Shuttle cover

c Remove the bobbintoward you and purace.

a Bobbin case latch

d Unwind about 10 cfrom a full bobbin, into the bobbin cas

Only use bobbins

Winding the bobbin improperly may causethe thread tension to loosen, breaking theneedle and resulting in injury.

a Wound evenly

b Wound poorly The bobbin was designed specifically for this

sewing machine. If bobbins from othermodels are used, the machine will not operatecorrectly. Use only the enclosed bobbin orbobbins of the same type (part code: SA156,SFB: XA5539-151).

Make sure you turn the power off while

threading the machine. If you accidentallystep on the foot controller and the machinestarts to sew, you could be injured.

CAUTION

1 2

Actual size

This model Other models

11.5 mm(7/16 inches)

CAUTION


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e Pull the trailing thread through the slot, downand to the left, as shown below, until it entersthe delivery eye under the tension spring.

a Tension spring

f Hold the bobbin case by the latch, fully insertthe bobbin case into the shuttle race, and thenrelease the latch. Make sure the bobbin case finger fits into the

notch at the top of the shuttle race.

a Bobbin case fingerb Notch

g Close the shuttle cover.

Make sure that the bobbin case is properlyplaced back into the machine. If it is incorrectlyinstalled, it will fall out from the shuttle when themachine starts to sew.

CAUTION


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Upper threading

Set the upper thread and thread the needle.

a Spool pin

b Thread guide (rear)c Thread guide (front)d Thread take-up lever

a Raise the presser foot using the presser footlever.

a Presser foot lever

b Raise the needle by turning the handwheel

c Pull up the spool pithen put a spool of

d Feed the upper threguides: the rear one

e Pull the thread dowtension control dia

Make sure you thread the machine properly. Otherwise, the thread could tangl

CAUTION

If the spool of threadis set incorrectly, thethe spool pin and ca

CAUTION


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f While holding the thread as shown below,pull it between the tension discs.

g Guide the thread through the thread take-uplever from right to left.

a Thread take-up lever

h Put the thread behiguide above the neThe thread can easi

needle bar thread gin your left hand, thyour right hand.

a Needle bar thread

i Thread the needle fout about 5 cm (2 i

a 5 cm (2 inches)

Note If the thread take

upper thread canthread take-up lethe presser foot l

lever before you If you incorrectly

cause sewing pro


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Drawing up the lower thread

a Lightly hold the end of the upper thread.

a Upper thread

b While holding the end of the upper thread,raise the needle to its highest position byturning the handwheel toward you(counterclockwise).

c Pull on the upper thread to draw up the lowerthread.

d Pull out about 15 cthreads and pull thmachine under the

a Upper threadb Lower thread


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REPLACING THE NEEDLE

This section provides information on sewing machine needles.

Needle precautions

Be sure to observe the following precautions concerning the handling of the needle.precautions is extremely dangerous. Be sure to read and carefully follow the instruct

Selecting the needle depending on the thread and fabric

The sewing machine needle that should be used depends on the fabric and thread thfollowing table when choosing the thread and needle appropriate for the fabric that Use the same size thread for the upper (spool) and lower (bobbin) threads.

Only use home sewing machine needles. Use of any other needle may bend thmachine.

Never use bent needles. Bent needles can easily break, possibly resulting in inj

Sewing fabrics Needle sizes

Very thinFine tricot, Fine lace,Thin linen, Silk,Organza, Chiffon

65/9

CottonSyntheFiber

Fine M

Lightweight Voile, Taffeta,Synthetics, Silk, Batiste 75/11

CottonSilk: SyntheFiberMerce

Medium weight

Cotton, Gingham,Poplin, Percale, Pique,Satin, Velvet,

Lightweight wool,Fine corduroy, Suitings,Linen, Muslin

90/14 (Supplied with

your machine.)

CottonSilk: SyntheFiberMerce

HeavyweightDenim, Gabardine,Tweed, Corduroy,Canvas, Duck

100/16CottonMercePolyes

C

CAUTION


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Checking the needle

Sewing with a bent needle is extremely dangeroussince the needle may break while the machine isbeing operated.Before using the needle, place the flat side of theneedle on a flat surface and check that the distance

between the needle and the flat surface is even.

a Flat sideb Needle type marking

Correct needle

Replacing the ne

Replace the needle as desscrewdriver and a needleto be straight according toChecking the needle .

a Turn off the sewing

b Raise the needle toturning the handwh(counterclockwise)

c Lower the presser f

The appropriate fabric, thread and needle

combinations are shown in the table on theprevious page. If the combination of thefabric, thread and needle is not correct,particularly when sewing thick fabrics (suchas denim) with thin needles (such as 65/9 to75/11), the needle may bend or break. Inaddition, the stitching may be uneven orpuckered or there may be skipped stitches.

CAUTION

1

2

1

Before replacing the

off the sewing machmay occur if the footpressed and the mac

CAUTION


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d Hold the needle with your left hand, and thenuse a screwdriver to turn the needle clampscrew counterclockwise to remove the

needle.

Note The needle can be removed by simply

loosening the needle clamp screw aboutone turn. (If the needle clamp screw isloosened too much, the needle clamp(which holds the needle) may fall off.

Therefore, do not loosen the needle clampscrew too much.)

a Screwdriverb Needle clamp screw

Do not apply strong force when loosening ortightening the needle clamp screw,otherwise certain parts of the sewingmachine may be damaged.

e With the flat side of the needle toward therear of the machine, insert the needle until ittouches the needle stopper.

f While holding the nuse the screwdriveclamp screw by tur

Install the twin need

Installing the needleIf the needle clamp is

procedure below to att

a As seen from the frthe needle clamp othe needle clamp scand the needle bar bottom.

a Needle clamp scre

Be sure to insert the the needle stopper aneedle clamp screw otherwise the needlemay result.

CAUTION


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Sewing with a twin needle (Option)

We have designed your machine so you can sew with the optional twin needle and use the same color or two different colors of thread for making decorative stitches.The stitches available for twin-needle sewing are straight stitches 6 through 10 and z

Twin needle threading

a Attach the twin needle.Attach the twin needle in the same way as asingle needle (page 20).

b Attach the extra spool pin.Put the extra spool pin in the hole on the top ofthe machine. Put the second spool of threadonto the extra spool pin.

a First spoolb Second spool

c Use the thread from the first spool to threadthe machine to the needle bar thread guide.The path for threading the machine to theneedle bar thread guide is the same as fornormally threading the machine (for a single

dl ) S 16 f d t il

f Thread the right neDo not pass the threthread guide.

a Left needle thread thread guide.

b Right needle threabar thread guide.

c Needle bar thread

Use only twin needles that have been made for this machine (part code: X5752could break, and damage the machine.

Do not sew with bent needles. The needle could break and injure you. When using the twin needle, be sure to select an appropriate stitch (straight st

zigzag stitch 2), otherwise the needle may break or the machine may be dama Slowly turn the handwheel toward you (counterclockwise) and check that the neepresser foot. If the needle hits the presser foot, the needle may bend or break.

When changing the sewing direction, be sure to raise the needle before turningturned while the needle is lowered, the needle may bend or break.

CAUTION


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REPLACING THE PRESSER FOOT

Replacing the presser foot

Replace the presser foot as described below.

a If the sewing machine has been turned on,turn it off.

b Raise the needle to its highest position byturning the handwheel toward you(counterclockwise).

d Press the black butpresser foot holder

a Black buttonb Presser foot holder

e Place a different prso that the presser shank in the holderPosition the presserthe presser foot typebe read.

a Presser foot holder

Always turn off the power before you change the presser foot. If you leave the controller, the machine will start and you may be injured.

Always use the correct presser foot for the stitch pattern you have chosen. If yfoot, the needle may strike the presser foot and bend or break, and may cause

Only use presser feet that have been designed to be used with this machine. Usmay cause an accident or injury.

CAUTION

Before replacing the presser foot, be sure toturn off the sewing machine, otherwiseinjuries may occur if the foot controller isaccidentally pressed and the machine startssewing.

CAUTION


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g Raise the presser foot lever to check that thepresser foot is securely attached.

Removing the presser footholder

Remove the presser foot holder when cleaning thesewing machine or when installing a presser foot thatdoes not use the presser foot holder, such as the

quilting foot. Use the screwdriver to remove thepresser foot holder.

Removing the presser foot holder

a Remove the presser foot. For details, refer to Replacing the presser

foot (page 23).

b Use the screwdriver to loosen the presser footholder screw.

a Screwdriverb Presser foot holder

Attaching the presse

a

Align the presser fo

left side of the pres

a Presser foot holderb Presser bar

b Hold the presser foyour right hand, anusing the screwdriv

a Screwdriverb Presser foot holderc Presser foot holder

Note If the presser foo

installed, the thrincorrect.


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2 SEWING BASICS

SEWING

Basic sewing operations are described below.Before operating the sewing machine, read the following precautions.

General sewing procedure

Follow the basic procedures below to sew.

While the machine is in operation, pay special attention to the needle locationhands away from all moving parts such as the needle and handwheel, otherwis

Do not pull or push the fabric too hard while sewing, otherwise injuries may obreak.

Never use bent needles. Bent needles can easily break, possibly resulting in inj Make sure that the needle does not strike basting pins, otherwise the needle m

CAUTION

1 Turn on themachine.Turn on the sewing machine.For details on turning on the machine, refer to Pow

2 Select the stitch. Select the stitch appropriate for the area to be sewn.For details on selecting a stitch, refer to Selecting st

3

Attach the presser

foot.

Attach the presser foot appropriate for the stitch.

For details on replacing the presser foot, refer to Refoot (page 23).

4 Start sewing.Position the fabric, and then start sewing. When sewthreads.

SEWING BASICS


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SEWING BASICS

Selecting stitching

Turning the stitch selection dial in either direction, select the desired stitch.

aPattern selection dial

Number on dial Stitch name Pattern

1 4-step automaticbuttonhole

2 Zigzag stitch

3 Zigzag stitch

4 Zigzag stitch

5 Zigzag (satin) stitch

6 Straight stitch(Center needle position)Select the desired length.

7 Straight stitch(Left needle position)

b ac d


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Starting to sew

a Turn on the sewing machine.

b Raise the needle to its highest position byturning the handwheel toward you(counterclockwise).

c Raise the presser foot lever.


d Place the fabric under the presser foot, passthe thread under the presser foot, and thenpull out about 5 cm (2 inches) of threadtoward the rear of the machine.

e While holding the efabric with your leftoward you (counte

right hand to lowerpoint of the stitchin

f Lower the presser f


g Slowly press down

SEWING BASICS


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SEWING BASICS

k Pull the fabric to the left side of the machine,and then pass the threads through the threadcutter on the back of the presser foot bar to

cut them.

a Thread cutter

Sewing in reverse

Reverse sewing is used to lock the threads at the end

of the seam or wherever reinforcement is needed.

a Press and hold down the reverse sewing leverwhile sewing.

b To sew forward, release the reverse sewinglever.

Thread tension

The thread tension will afstitches. You may need tofabric or thread.

Memo Before beginning

adjustments makbobbin are inser

We recommend

scrap of fabric be

Correct tensionCorrect tension is impolittle tension will weakpuckers on your fabric

Upper tension is too tLoops appear on the s

Note If the bobbin thr

inserted, the uppIn this case, refe(page 14) and re

1

2

3

4

1

2


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Upper tension is too looseLoops appear on the wrong side of the fabric.

Note If the upper thread was incorrectly

threaded, the upper thread may be tooloose. In this case, refer to Upperthreading (page 16) and rethread.

SolutionIncrease the tension byturning the upper tension-control dial to a highernumber.

Bobbin tension is too Loops may appear on when sewing thin fabr

SolutionReduce the tensioturning the upper control dial to a lonumber.

If the problem perthe bobbin by turn

with a small screwBe sure not to turnfull turn. In additioscrew to its origintime that the mach

Note

The bobbin threaadjusted at the famost sewing appneeded.

1

2

3

4

5

a Wrong sideb Surfacec Upper threadd Lower threade Loops appear on

wrong side offabric

1

2

3

4

5

SEWING BASICS


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USEFUL SEWING TIPS

Various ways to achieve better results for your sewing projects are described below.sewing your project.

Trial sewing

A trial piece of fabric should be sewn since, dependingon the type of fabric and stitching being sewn, thedesired results may not be achieved.For the trial sewing, use a piece of fabric and threadthat are the same as those used for your project, andcheck the thread tension and stitch length and width.Since the results differ depending on the type ofstitching and the number of layers of fabric sewn,perform the trial sewing under the same conditionsthat will be used with your project.

Changing the sewingdirection

a When the stitching reaches a corner, stop thesewing machine.Leave the needle lowered (in the fabric). If theneedle was raised, lower the needle by turning

the handwheel toward you (counterclockwise).

b Raise the presser foot lever, and then turn thefabric.Turn the fabric using the needle as a pivot.

Sewing curves

Stop sewing, and then sligdirection to sew around t

When sewing along a curstitch, select a shorter stitca finer stitch.

Sewing thick fab

If the fabric does not fIf the fabric does not fifoot, raise the presser fbring the presser foot t

When using the twin needle, be sure to raisethe needle before changing the sewingdirection. If the fabric is turned while theneedle is lowered, the needle may bend orbreak.

CAUTION


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Sewing thin fabrics

When sewing thin fabrics, the stitching may becomemisaligned or the fabric may not feed correctly. Ifthis occurs, place thin paper or stabilizer materialunder the fabric and sew it together with the fabric.When you have finished sewing, tear off any excesspaper.

a Stabilizer material or paper

Sewing stretch fabricsFirst, baste the pieces of fabric together, and thensew without stretching the fabric.

a Basting

Using a free-arm styleFree-arm sewing is convenient for sewing tubularand hard-to-reach areas.To change your machine to the free-arm style, lift thebottom of the flat bed attachment toward you, andh ll h fl b d h i

UTILITY STITCHES


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3 UTILITY STITCHES

USEFUL STITCHES

Zigzag stitchesYou can use the zigzag stitches to join togetherseams and finish them in one operation. They arealso useful for sewing stretch materials.

a Select a stitch.

For details, refer to Selecting stitching(page 26).

b Lower the needle into the fabric at thebeginning of the stitching.

c

Start sawing.

For details, refer t(page 27).

Memo When sewing w

straight stitches athe zigzag stitch

d When sewing is fin For details, refer t

(page 27).

Numberon dial Stitch name Application

2

Zigzag stitch

Overcasting andattaching appliqus.Select the desiredwidth.

3

Zigzag stitch

4

Zigzag stitch

5Zigzag (satin)stitch

Overcasting andattaching appliquswith the decorativesatin stitches.

Slowly turn the hand(counterclockwise) a

CAUTION


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Basic stitching

Straight stitches are used for sewing plain seams.

Two stitches are available for basic stitching.

a Baste or pin together the fabric pieces.

b

Select a stitch.

For details, refer to Selecting stitching(page 26).

c Lower the needle into the fabric at thebeginning of the stitching.

d Start sewing. For details, refer to Starting to sew

(page 27).

e When sewing is finished, cut the thread. For details, refer to Starting to sew

(page 27).

Blind hem stitch

You can use the Blind He

of a project, like the hem without the stitch showin

a Reverse the skirt or

a Right side of fabricb Bottom side

b Fold the fabric alonhem, and press.

a Wrong side of fabrb Right side of fabric

Number on dial Stitch name Application

6 Straight stitch(Center needleposition)

Attachingzippers, basicstitching, andsewing gathersor darning, etc.

7 Straight stitch(Left needleposition)

Basic stitching,sewing gathersor pintucks, etc.

Numberon dial

Stitch name

8Stretch blindStitch


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c Use a chalk to mark on the fabric about 5 mm(3/16 inches) from the edge of the fabric, andthen baste it.

a Wrong side of fabricb Right side of fabricc Edge of fabricd Basting stitchinge 5 mm (3/16 inches)

d Fold back the fabric inside along the basting.

a Wrong side of fabricb Edge of fabricc Basting

d 5 mm (3/16 inches)

e Unfold the edge of fabric with the wro

a Wrong side of fabrb Bastingc Edge of fabric

f Select the stretch b

g Remove the flat bedfree-arm sewing po For details on fre

toUsing a free-a

h Slide the part that yarm, make sure thaand then start sewi

a Arm


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i Position the fabric so that the needle slightlycatches the fold of the hem, and then lowerthe presser foot lever.For invisible stitching, make sure that both

threads are the same color as the fabric.

aNeedlebNeedle drop pointcFold of hemdWrong side of fabric

j Sew along the fold of the hem.

k Remove the basting stitching and turn thefabric right side up.

Darning

Reinforce points that will

a Place the darning pshown below, and presser foot and pr

b Select the desired l

c Place the fabric to presser foot togethefor reinforcement.

d Start sewing while with your hands, alfabric away and pu

a Wrong side of fabric b Right side of fabric

Number on dial Stitch

6 Straigh(Centepositio

UTILITY STITCHES


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BUTTONHOLE SEWING

Buttonholes can be sewn and buttons can be sewn on.

Buttonholes are sewn from the front of the presserfoot to the back, as shown below.

a Reinforcement stitching

Making the buttonholeThe names of parts of buttonhole foot A, which isused for sewing buttonholes, are indicated below.

Memo Before sewing bu

length and widthbuttonhole on a

When sewing bu

fabrics, place stafablic.

a Use chalk to mark tthe buttonhole on t

a Marks on fabric

b Attach buttonhole foutside frame backreaches the front of

c Select stitch a of buttonhole (1).

d Position the fabric that the middle of tdirectly in the centaligned with the twPass the upper threa

h f


14-stepautomaticbuttonhole

Buttonholes onmedium weightfabrics.

Step Sewn portion

Step a(Front end

of button hole)

Step b(Left side)

Step c(Back end

of button hole)

Step d(Right side)


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f Stop sewing when the needle is at the left sideof the stitching, and then raise the needle byturning the handwheel toward you.

g Select stitch b of the 4-step automaticbuttonhole (1).

h Start sewing, and then sew the length of thechalk line.

i Stop sewing when the needle is at the rightside of the stitching, and then raise the needleby turning the handwheel toward you.

j Select stitch c (same as a) of the 4-stepautomatic buttonhole (1).

k Start sewing. Sew 5 to 6 stitches.

l Stop sewing when the needle is at the rightside of the stitching, and then raise the needleby turning the handwheel toward you.

m Select stitch d of the 4-step automaticbuttonhole (1).

n

Start sewing. Sew the right side of the

buttonhole until the needle reaches thestitching sewn in stepe.For reinforcement, turn the fabric 90 degreescounterclockwise, select the straight stitch (6through 10) with the desired length, and thensew to the edge of the front bar tack.

o Raise the presser foot lever, remove thefabric, and cut the thread.

p Insert a pin at the estitching to preventcut, and then use a the pin and open th

a Seam ripperb Pin

When opening the bripper, do not place

path, otherwise injurripper slips. Do not uother way than how

1

2

CAUTION

UTILITY STITCHES


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Adjusting buitchingstitching

If the stitching on the two sides of the buttonhole isnot uniform, the stitching can adjusted with thebuttonhole fine-adjusting screw.

a Buttonhole fine-adjusting screw

If the right side is too loose compared to theleft sideUse the enclosed large screwdriver to turnthe buttonhole fine-adjusting screw in the -direction.

If the right side is too tight compared to theleft sideUse the enclosed large screwdriver to turnthe buttonhole fine-adjusting screw in the +direction.

Button sewing

Buttons can be sewn on w

Buttons with 2 or with 4 h

a Measure the distanbutton to be attachappropriate zigzag to the following tab

b Attach the button s

c Place the darning pshown below.

d Place a button betwthe fabric.

Distance betwe

1.6 mm (1/16

3.2 mm (1/8 i

4.8 mm (3/16


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e Turn the handwheel toward you(counterclockwise) to check that the needlecorrectly goes into the two holes of thebutton.If the needle hits the button, return to stepa.

f Start sewing. After sewing for about 10 seconds at a low

speed, press and hold down the reversesewing lever to sew a few reinforcementstitches.

g Pull the fabric to the left side of the machine,and then cut the upper and lower threads,leaving a length of 15 cm (6 inches).

h Pull the upper thread at the end of thestitching to the wrong side of the fabric, andthen tie it with the bobbin thread.Use scissors to cut the upper thread and thebobbin thread at the beginning of the stitching.

When sewing, be sure that the needle doesnot touch the button, otherwise the needlemay bend or break.

CAUTION

UTILITY STITCHES


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ZIPPER INSERTION

You can use the zipper foot I to sew different types of zippers, and can easily positiof the needle.When sewing the right side of the zipper, attach the shank to the left pin of the zipperside of the zipper, attach the shank to the right pin of the zipper foot.

a Zipper foot Ib Right pin for sewing the left side of the zipperc Left pin for sewing the right side of the zipper

a Select the desired length for straight stitch (6).

b Lower the presser foot lever and fix either theleft or right pin of the zipper foot onto theshank.

c Fold the edge of the fabric 2 cm (3/4 inches)and place the zipper under the folded section.Lower the needle into the notch located eitheron the left or right side of the zipper foot.

d Sew from the bottotop on both sides. Tpositioned on the z

best results.

e To sew the oppositethe foot by pressingback of the presserthe other side of thsewing using the ot


6Straight stitch

(Center needleposition)

Attachingzippers, basic

stitching, andsewing gathersor darning, etc.

Turn the handwheel by hand to make sure theneedle does not hit the presser foot beforeyou start sewing. If you choose a differenttit h th dl ill hit th f t d

CAUTION

Make sure the needlduring sewing. If thethe needle may brea

CAUTION


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APPLIQU, MONOGRAMMING AND EMBROIDER

Zigzag stitches can be used for sewing appliqus, monogramming and embroidering

Appliqus

You can create an appliqu by cutting a differentpiece of fabric into a shape and using it as adecoration.

a Baste the cut design to the fabric.

b Select a stitch.

c Carefully sew arou

Memo Make reinforcing

beginning and th

d Cut away any fabristitching.

e Remove the basting

Numberon dial

Stitch name Application

2

Zigzag stitch

Overcasting andattaching appliqus.Select the desiredwidth.

3 Zigzag stitch

4

Zigzag stitch

5Zigzag (satin)stitch

Overcasting andattaching appliquswith the decorativesatin stitches.

Be careful that the nduring sewing, as themay also be injured.

CAUTION

UTILITY STITCHES


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b Select a stitch.

cDraw the lettering (for monogramming) ordesign (for embroidering) on the surface ofthe fabric.

d Put the fabric in the embroidery hoop withthe surface of the fabric facing up inside thewell.

ePlace the project under the needle and lower

the presser bar.

f Draw up the lower thread through the projectat the starting position by turning thehandwheel toward you (counterclockwise),and then sew a few stitches to reinforce thestitching.

gGrip the hoop with the thumbs andforefingers of both hands while pressing thefabric with the middle and third fingers, andsupport the outside of the hoop with yourlittle fingers.

h Start sewing

MonogrammingSew the lettering amoving the hoop

EmbroideringSew along the outmoving the hoop Then, sew to comwith stitches by aloutline of the desithe inside to the o

Memo Be sure to keep t

i Select the desired land sew a few stitc

Memo When the hoop stitches are longemoved slowly, th


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DECORATIVE STITCHING

Various decorative stitches can be sewn with this sewing machine.

Gathering

a Select the desired length for straight stitch (6).

b Loosen the tension of the upper thread (toabout 2). For details, refer to Thread tension(page 28).

c Sew a single or multiple parallel rows ofstitches. Do not sew reverse stitches or cut the thread.

d Pull the bobbin threads to create gathers.Smooth the gathers by ironing them.

Shell tuck stitch

The gathers that look liketucks. They are used to dblouses or cuffs made of t

a Fold the fabric alon

b Select the shell tucthe thread tension. For details, refer t

(page 26).

c

Sew while making s

slightly off the edge


6Straight stitch

(Center needleposition)

Attaching zippers,basic stitching,

and sewinggathers ordarning, etc.

Numberon dial

Stitch name

9

Shell tuck stit

UTILITY STITCHES

J i i f b i


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Elastic stitching

The elastic stitch can be used in 3 ways: mending,sewing elastic or joining fabric. Each is explained

below.Select the elastic stitch (10).

MendingPlace the reinforcement fabric under the tearto be mended, and then sew over the tear.

Sewing elastic tapePlace the elastic tape on the fabric, and thensew over the elastic tape while holding thetape both in front and behind the presser foot.

Joining fabricPut the edges of thtogether, and thenpresser foot with t

center of the pressThen, start sewingfabrics together.

Memo Make reinforcing

beginning and th

Numberon dial

Stitch name Application

10

Elastic stitchingMending, sewingelastic tape or joiningfabric.


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4 APPENDIX

MAINTENANCE

Simple sewing machine maintenance operations are described below.

Oiling

a Turn off the machine and unplug it.

b Put 2 to 3 drops of oil at each of the pointsindicated below.Be sure to wipe any excess oil off themachine.

Changing the bu

a Turn off the machin

b Loosen the face pla

c Remove the face pl

Unplug the power suchanging the bulb, oelectric shock may o

CAUTION

APPENDIX

d Replace the sewing light bulb


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d Replace the sewing light bulb.

a bulbb Loosenc Tighten

e Attach the face plate and fasten the screwagain.

Cleaning the machinesurface

If the surface of the machine is dirty, lightly soak acloth in neutral detergent, squeeze it out firmly, andthen wipe the surface of the machine. After cleaningit once with a wet cloth, wipe it again with a drycloth.

Cleaning the shu


b Raise the needle anthen remove the pr

c Remove the flat bedshuttle cover at the

d Remove the bobbintoward you and purace.

a Bobbin case latch

e Slide the latch levering to remove it.

Unplug the power supply cord beforecleaning the machine, otherwise injuries or anelectric shock may occur.

CAUTION

Be sure to unplug thcleaning it, otherwisshock may occur.

CAUTION

f Remove the hook by grasping its center post k Attach the bobbin c


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f Remove the hook by grasping its center postand pulling it out.

a Retaining ringb Hookc Hook center post

g Use a brush to remove any accumulated lintand thread from the retaining ring, hook,driver and race body.

a Retaining ringb Driverc Race body

h Use a cloth dampened with machine oil towipe the shuttle race in order to remove anylint.

i

Clean the lint from the shuttle hook in the

same manner as described in steph.

j Reassemble the hook and the retaining ring,and push the latch levers back into position.

k Attach the bobbin cthe needle before u

Cleaning the fee


b Raise the needle anthen remove the pr

c

Remove the flat bed

shuttle cover at the

d Remove the needlescrewdriver to rem

e Use a brush to cleapart of the feed dog

Make sure you unpluyou clean it. Otherwelectric shock or be

CAUTION

APPENDIX


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Repacking the machine

Keep the carton and packing materials for future use.

When packing up the machine again, pack itproperly as described below.If it is not packed properly, damage may occurduring shipping.

Note Remember to ret

setting before sta

Bobbin tension is too Loops appear on the s

SolutionReduce the tensioturning the upper control dial to a lo

number.

Note If the loops still a

fabric after you abobbin thread mcase, turn the sc

careful not to ovapproximately 3bobbin tension. thread, adjust thebobbin thread.

a Screw

This packing material is designed to preventdamage in transit.

Save this packing material in case it is neededto transport this sewing machine.

IMPORTANT

1

2

3

4

5

Bobbin tension is too tight


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gLoops appear on the wrong side of the fabric.

Solution

Increase the tension byturning the upper tension-control dial to a highernumber.

Note If the loops still appear on the wrong side of

the fabric after you adjust the upper tension,the bobbin thread may be too tight. In thiscase, turn the screw counterclockwise beingcareful not to over-loosen the screw,approximately 30-45 degrees to decreasebobbin tension. After you adjust the bobbinthread, adjust the upper thread to match thebobbin thread.

a Screw

1

2

3

4

5

a Wrong sideb Surfacec Upper threadd Lower threade Loops appear on

wrong side offabric

APPENDIX


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TROUBLESHOOTING

If the machine stops operating correctly, check the following possible problems befoYou can solve most problems by yourself. If you need additional help, the Brother Slatest FAQs and troubleshooting tips. Visit us at [http://solutions.brother.com].If the problem persists, contact your dealer or the nearest authorized service center.

Symptom Possible cause How to put it ri

The sewingmachine doesnot work.

The machine is not plugged in. Plug the machine in.

The main power switch is turned off. Turn on the main power The bobbin winder shaft is pushed tothe right.

Move the bobbin winder left.

You have not used the foot control-ler properly. Use the foot controller pr

The needlebreaks.

You have not inserted the needleproperly. Insert the needle properly

The needle clamp screw is loose.

Use the screwdriver to fir

the screw.The needle is bent or blunt. Replace the needle.

You have not used the right combi-nation of fabric, thread and needle.

Choose a thread and neeappropriate for the type o

The presser foot you are using is notappropriate for the type of stitch thatyou want to sew.

Attach the presser foot thfor the type of stitch that ysew.

The upper thread tension is too tight. Loosen the upper thread You are pulling the fabric too much. Lightly guide the fabric.

The area around the hole in the nee-dle plate is scratched.

Replace the needle plateContact your retailer or thauthorized service center

The area around the hole in thepresser foot is scratched.

Replace the presser foot.Contact your retailer or thauthorized service center

The bobbin case is scratched.Replace the bobbin caseContact your retailer or thauthorized service center

You have not used a bobbin that hasbeen designed for this machine.

Incorrect bobbins will noproperly. Only use a bobb d i d f thi



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The upperthread breaks.

The needle is bent or blunt. Replace the needle.

You have not inserted the needle

properly. Insert the needle properly

The area around the hole in the nee-dle plate is scratched.

Replace the needle plateContact your retailer or thauthorised service center

The area around the hole in thepresser foot is scratched.

Replace the presser foot.Contact your retailer or thauthorised service center

The bobbin case is scratched, or hasa burr on it.

Replace the bobbin case

Contact your retailer or thauthorised service center


Incorrect bobbins will notproperly. Only use a bobbbeen designed for this ma

The lowerthread is tangledor breaks.

You have not wound the bobbinthread properly. Wind the bobbin thread

The bobbin is scratched or does notturn smoothly. Replace the bobbin.

The thread is tangled. Remove the tangled threaclean the shuttle race.



Bobbin is set incorrectly. Reset the bobbin thread c

The thread istangled on thewrong side ofthe fabric.

The upper thread was not threadedcorrectly. Correct the upper threadi

The thread ten-sion is incorrect.

You have not threaded the upperthread properly. Correct the upper threadi

You have not wound the bobbinthread properly. Wind the bobbin thread

You have not used the rightcombination of fabric, thread andneedle.


You have not attached the presser-foot holder properly.

Attach the presser-foot hoerly.


APPENDIX



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The fabric iswrinkled.

You have not threaded the upperthread properly or fitted the bobbinproperly.

Thread the upper thread the bobbin thread proper

You have not fitted the spool prop-erly. Fit the spool properly.

You have not used the rightcombination of fabric, thread andneedle.


The needle is bent or blunt. Replace the needle.

If you are sewing thin fabric, the

stitch is too thick.

Sew with stabiliser mater

the fabric.

The thread tension is incorrect. Adjust the tension of the thread.

Stitches are

skipped.

You have not threaded the upperthread properly. Correct the upper thread

You have not used the right combi-nation of fabric, thread and needle.


The needle is bent or blunt. Replace the needle.You have not inserted the needleproperly. Insert the needle properly

Dust has accumulated under theneedle plate or in the shuttle race.

Remove the needle plateclean the plate and the sh

There is a high-pitched noisewhile sewing.

Dust has built up in the feed dogs orin the shuttle race. Clean the shuttle race.

You have not threaded the upperthread properly. Correct the upper thread

The bobbin case is scratched.Replace the bobbin caseContact your retailer or thauthorized service center

You have not used bobbin that hasbeen designed for this machine.


Insufficient oiling.

Make sure to oil the machweek if you use it more tha day. If you use it more oevery day.

The presser foot that you are using ist t f th t f tit h

Attach the presser foot thfor the type of stitch that y

y p p


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INDEX

Aaccessories .....................................................................9appliqus ......................................................................41

Bbasic stitching ...............................................................33blind hem stitching .......................................................33bobbin ..........................................................................14

bobbin case ..................................................................14bobbin winder ..............................................................12button sewing ...............................................................38buttonhole foot .............................................................36buttonhole sewing ........................................................36

Ccleaning ........................................................................46

Ddarning .........................................................................35

Eembroidering ................................................................41extra spool pin ..............................................................22

Ffeed dogs .................................................................8, 47flat bed attachment ..................................................8, 31foot controller ...............................................................27free-arm style ................................................................31

Ggathering ......................................................................43

Hhandwheel ......................................................................7

Jjoining ..........................................................................44

M

main parts .......................................................................6main power switch .......................................................10monogramming ............................................................41

Nneedle ..........................................................................19

dl b th d id 8

Ssatin stitching .....................seam ripper ........................sewing machine needles ....shell tuck stitching .............shuttle hook removal .........shuttle race cleaning ..........spool pin ...........................straight stitch .....................stretch blind stitch .............stretch fabrics ....................

Tthick fabrics .......................thin fabrics .........................thread cutter ......................thread guide ......................

thread tension ....................trial sewing ........................troubleshooting ..................twin needle ........................

Uupper tension-control dial ..upper threading .................

Wwinding the bobbin ...........

Zzigzag stitches ...................zipper foot .........................zipper insertion ..................


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EnglishXE4592-001

Printed in China

brother sewing machine instructions

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