brochure_liquido_01

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Electrostatic guns FOR MANUAL AND AUTOMATIC APPLICATION High application efficiency Perfect finish Good wrap-around Agro & Industrial Representations

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High application efficiency Perfect finish Good wrap-around FOR MANUAL AND AUTOMATIC APPLICATION A g r o & I n d u s t r i a l R e p r e s e n t a t i o n s

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Page 1: brochure_liquido_01

Electrostatic gunsFOR MANUAL AND AUTOMATIC APPLICATION

High application efficiency Perfect finish Good wrap-around

Agro & Industrial Representations

Page 2: brochure_liquido_01

Electrostatic liquid applicationWAGNER’s electrostatic atomization processes are highly economical coating systems, o�ering decisive advantages over conventional application techniques in many areas of industry.

Innovative technology for any applicationWhether it’s a “manual operation” or a process controlled automatic application – WAGNER o�ers the right electro-static gun for every material and every application.

High surface qualityDue to the electrostatic charge (max. 80 kV), the paint particles repel each other to produce an extremely �ne atomization. The uniform spray jet generates a very homogeneous material application with an even coating, resulting in a particularly high quality �nish.

E�cient coatingThe wrap-around e�ect results from a force �eld between the negatively charged paint particles and the grounded work piece. Both the front and rear of the work piece can thus be coated at the same time – with enormous savings in material and time.

Reduction in waste disposal costsDue to the reduction in overspray, the spray booths need to be cleaned less often. This protects people and the environ-ment and reduces waste disposal costs.

Higher performanceTo achieve maximum wrap-around and optimum applica-tion e�ciency, WAGNER electrostatic guns operate at a very high level of performance. Agro & Industrial Representations

Finishes that will win you over completely!

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AirCoat atomization: Better performance – less environmental pollution

Typical for the AirCoat process is its distinctly lower paint pressure compared to the Airless process, and the particu-larly soft and homogeneous spray jet due to the feed of additional atomizing air. This is provided by the central air feed (air cap) located immediately adjacent to the nozzle hole and that surrounds the sprayed medium like a sheath. Additional advantages are its high coating speed and low overspray. Bene�ts at a glance:

Excellent surface �nish High coating speed Reduction in overspray Uniform application of paint material Soft spray jet with soft run-out at the edges Can also be used for high viscosity materials Reduction in emissions in accordance with the VOC

guidelines for liquid organic compounds

Air atomization:Excellent surface quality – universally usable

The conventional air atomizing process is the classical meth-od of atomizing paints. This type of application meets the highest demands for surface quality and �nish. Its universal range of application in industry and for special applications is what makes this tried-and-tested technology such a success. The central feature of this process is that the paint is atomized by air. The atomizing air �ows out through an circular opening in the air cap and can be shaped from a round jet to a �at jet by means of the fan control. Bene�ts at a glance:

Superb surface quality and excellent surface �nish Universally usable Simple to handle Reduction in emissions in accordance with the VOC

guidelines for liquid organic compounds

Electrostatic process

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GM 2000EACGM 2800EA

GM 2900EAW* GM 2900EACW*

W W

W

Suitable for all solvent-based paints (even low resistance types, e.g. metallics) with a speci�c paint resistance of more than 50 kOhm (on the WAGNER scale). The unit is equipped with a detachable nozzle system and o�ers more protection against backspraying.Controller VM 200 or VM 2000

Universal manual air atomizing gun for water-based paints (primers, top coats, lacquers).Controller VM 2900W

* Units marked with a “W” may only be used with non-flammable spraying materials to VDE 0745 part 200 (EN 50059).

For solvent-based paints and primers that exhibit a speci�c paint resistance of more than 150 kOhm (on the WAGNER scale).Controller VM 200 or VM 2000

Universal manual gun using the AirCoat process for water-based paints (primers, top coats, lacquers).Controller VM 2900W

Guns with air atomization Guns with AirCoat atomization

WAGNER electrostatic manual guns have been specially developed for day-to-day painting. Their well-balanced ergonomics, low trigger and holding e�ort and their low weight o�er user-friendly handling and provide optimum working comfort.

All electrostatic guns for manual application of solvent-based paints are explosion protected in accordance with the ATEX guideline.

II 2 G

Bene�ts at a glance Perfect surface �nish Simple operation Nozzle can be easily changed and cleaned Good ergonomics for fatigue-free operation Extensive range of nozzles (round and �at jet nozzles)

Electrostatic guns for manual application

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W W

WAGNER electrostatic automatic guns have been developed especially for automated, e�cient and economical electro-static coating in industry.

All electrostatic guns for automatic application of solvent-based paints are explosion protected in accordance with the ATEX guideline.

II 2 G

Bene�ts at a glance Perfect surface �nish Simple maintenance and cleaning Matched control units for high process reliability and

ease of operation Extensive range of nozzles (round and �at jet nozzles)

GA 2800EA/GA 2805EA

Suitable for all solvent-based paints (even low resistance types, e.g. metallics) with a speci�c paint resistance of more than 50 kOhm (on the WAGNER scale). The unit is equipped with a detachable nozzle system and o�ers more protection against backspraying.

GA 2800EA with fan control on the gun GA 2805EA with external fan control

Controller EPG 3000

GA 2800EAW*

Air atomizing automatic gun for water-based paints (primers, top coats, lacquers).Controller EPG 2000W

GA 2000EAC/GA 2005EAC

Automatic gun (round or �at jet nozzles) for solvent-based paints and primers that exhibit a speci�c paint resistance of more than 150 kOhm (on the WAGNER scale).

GA 2000EAC with fan control on the gun GA 2005EAC with external fan control

Controller EPG 3000

GA 3000ACW*

Automatic gun using the AirCoat process for water-based paints (primers, top coats, lacquers).Controller EPG 2000W

Guns with air atomization Guns with AirCoat atomization

Electrostatic guns for automatic application

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Comply more easily with the VOC guideline by switching to more environmentally friendly water-based paints.

With the new AquaCoat® system, WAGNER has developed a system, which with its sophisticated technology and exten-sive combination of safety precautions o�ers optimal pro-tection for the user.

High level of safety The central control unit regulates and controls all

functions of the AquaCoat® system. During application, access to the interior of the device

is blocked mechanically. The most important safety systems are present in

duplicate, thus eliminating a source of danger to the user.

Easy to use A hose and gun holder on the outside of the AquaCoat®

protects the hose package and the gun against soiling and damage.

The large front opening enables easy access to the paint supply and quick color changing.

The recesses for fork lift and the optional chassis simplify handling.

Easy maintenance The central fastening mechanism for the gun and hose

package enables them to be changed quickly, keeping downtimes short.

An insert tank simpli�es cleaning of the interior. High process reliability

The supply capacity of up to 60 l of material reduces downtime and increases productivity.

Automatic �ll level monitor. Constant stirring of the material ensures high surface

quality.

Areas of application Metal processing:

Vehicle manufacture, railway car manufacture, agricultural and construction machinery, corrosion protection, machine and facility construction.

Wood processing: Window manufacture and furniture industry.

Glass, aluminum, gray iron and plastics Application of release agents

WAGNER AquaCoat®

Electrostatic manual applications: Working safely with water-based paints

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Individually tailored to meet customer needs in the processing of water-based paints If you need large paint volumes, e.g. from 200 l vats, if you need to use several colors simultaneously or if you need a mixing and dosing system for processing 2K or 3K paints, then a system can be planned to meet your speci�c requirements.

As a system partner of industry in surface technology, even larger systems can be implemented easily with the AquaCoat® technology.

When implementing customized solutions, we focus on safety and process reliability, ease of operation and mainte-nance, and the optimal use of all components.

Planned systems are made to suit all customer needs and requirements, be it in terms of intelligent design, a modular structure, or clear and user-friendly handling. All functions are controlled centrally and checked and documented with the help of the most up-to-date technology.

In order to �nd the perfect solution for you, please contact your WAGNER sales engineer. He will provide expert advice and, together with our project engineers, �nd a solution that will suit your needs and requirements.

WAGNER systems

Agro & Industrial Representations

Systems that are optimally tailored to your needs

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EPG 3000VM 200 VM 2000

Controllers for manual applications

VM 200 for solvent-based paints Protection class IP 54

VM 2000 for solvent-based paintsSeparate displays for

High voltage kV (set point, adjustable) Spraying current µA (actual value when spaying) Spraying current limit: max. 100 µA Grounding check Fault displays Adjustable voltage Gun cable length up to 40 m without power loss Protection class IP 54

VM 2900W for water-based paints

As above, but three air pressure regulators and pressure gauges

Controls all safety functions of the AquaCoat ® system Four programs for saving current and voltage settings Adjustable spraying current limit: max. 125 µA

Controllers for automatic applications

EPG 3000 for solvent-based paintsSeparate displays for

High voltage kV (set value, adjustable) Spraying current µA (actual value when spraying) Spraying current limit: max. 100 µA Grounding check Fault displays Adjustable voltage Pressure adjustment for atomizer and shaping air, incl.

pressure gauge Can be integrated into the control system of the modular

painting equipment Protection class IP 54

EPG 2000W for water-based paints As above but spray current limit max. 200 µA, speci�cally

for water-based paints Protection class IP 54

Controllers for electrostatic coating

Additional accessories can be found in the „WAGNER Catalog“ .

Carrera 50 FF No. 7 Sur - 13 PBX: 444 [email protected] Medellín - Colombia

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Agro & Industrial Representations