long retractable sootblowerIK-525

The IK-525 is available with the following options which significantly reduce maintenance and prois available with the following options which significantly reduce maintenance and prois available with the following options which significantly reduce maintenance and prois available with the following options which significantly reduce maintenance and prois available with the following options which significantly reduce maintenance and pro-----vide enhanced sootblower cleaning performance:vide enhanced sootblower cleaning performance:vide enhanced sootblower cleaning performance:vide enhanced sootblower cleaning performance:vide enhanced sootblower cleaning performance:

EAPC™ Poppet ValveThe Externally Adjustable PThe Externally Adjustable PThe Externally Adjustable PThe Externally Adjustable PThe Externally Adjustable Pressure Control (EAPC) Pressure Control (EAPC) Pressure Control (EAPC) Pressure Control (EAPC) Pressure Control (EAPC) Poppet Voppet Voppet Voppet Voppet Valve allows the pressure to be adjusted whilealve allows the pressure to be adjusted whilealve allows the pressure to be adjusted whilealve allows the pressure to be adjusted whilealve allows the pressure to be adjusted whilethe sootblower is on line.the sootblower is on line.the sootblower is on line.the sootblower is on line.the sootblower is on line.

LLGLiveLiveLiveLiveLive-loaded gland for feed tube packing greatly reduces maintenance on a traditionally high mainte-loaded gland for feed tube packing greatly reduces maintenance on a traditionally high mainte-loaded gland for feed tube packing greatly reduces maintenance on a traditionally high mainte-loaded gland for feed tube packing greatly reduces maintenance on a traditionally high mainte-loaded gland for feed tube packing greatly reduces maintenance on a traditionally high mainte-----nance component.nance component.nance component.nance component.nance component.

PHMDiamond’s exclusive PDiamond’s exclusive PDiamond’s exclusive PDiamond’s exclusive PDiamond’s exclusive Progressive Helix Mechanism™rogressive Helix Mechanism™rogressive Helix Mechanism™rogressive Helix Mechanism™rogressive Helix Mechanism™ improves cleaning coverage of the nozzle by improves cleaning coverage of the nozzle by improves cleaning coverage of the nozzle by improves cleaning coverage of the nozzle by improves cleaning coverage of the nozzle byincrementally changing the nozzle path. This device is a precision, geared indexing mechanism thatincrementally changing the nozzle path. This device is a precision, geared indexing mechanism thatincrementally changing the nozzle path. This device is a precision, geared indexing mechanism thatincrementally changing the nozzle path. This device is a precision, geared indexing mechanism thatincrementally changing the nozzle path. This device is a precision, geared indexing mechanism thatshifts the nozzle starting position every cycle to ensure a more complete cleaning path and reducesshifts the nozzle starting position every cycle to ensure a more complete cleaning path and reducesshifts the nozzle starting position every cycle to ensure a more complete cleaning path and reducesshifts the nozzle starting position every cycle to ensure a more complete cleaning path and reducesshifts the nozzle starting position every cycle to ensure a more complete cleaning path and reducestube erosion.tube erosion.tube erosion.tube erosion.tube erosion.

MPCSStateStateStateStateState-----of-theof-theof-theof-theof-the-art sootblower nozzle design maximizes energy for significantly improved boiler cleaning-art sootblower nozzle design maximizes energy for significantly improved boiler cleaning-art sootblower nozzle design maximizes energy for significantly improved boiler cleaning-art sootblower nozzle design maximizes energy for significantly improved boiler cleaning-art sootblower nozzle design maximizes energy for significantly improved boiler cleaning.....

Diamonized™ Feed TubeThe Diamonized FThe Diamonized FThe Diamonized FThe Diamonized FThe Diamonized Feed Teed Teed Teed Teed Tube surface is 20% harder than chrome, with virtually no potential for surfaceube surface is 20% harder than chrome, with virtually no potential for surfaceube surface is 20% harder than chrome, with virtually no potential for surfaceube surface is 20% harder than chrome, with virtually no potential for surfaceube surface is 20% harder than chrome, with virtually no potential for surfacecracking or delaminatingcracking or delaminatingcracking or delaminatingcracking or delaminatingcracking or delaminating. This means longer feed tube life, fewer feed tube replacements and substan-. This means longer feed tube life, fewer feed tube replacements and substan-. This means longer feed tube life, fewer feed tube replacements and substan-. This means longer feed tube life, fewer feed tube replacements and substan-. This means longer feed tube life, fewer feed tube replacements and substan-tial maintenance savings.tial maintenance savings.tial maintenance savings.tial maintenance savings.tial maintenance savings.

One Way® CleaningThe forward stroke of the lance tube is a purge cycle using minimum flow and pressure to preheat theThe forward stroke of the lance tube is a purge cycle using minimum flow and pressure to preheat theThe forward stroke of the lance tube is a purge cycle using minimum flow and pressure to preheat theThe forward stroke of the lance tube is a purge cycle using minimum flow and pressure to preheat theThe forward stroke of the lance tube is a purge cycle using minimum flow and pressure to preheat thesootblower and remove condensate from the sootblower and steam headersootblower and remove condensate from the sootblower and steam headersootblower and remove condensate from the sootblower and steam headersootblower and remove condensate from the sootblower and steam headersootblower and remove condensate from the sootblower and steam header. During retract, full steam is. During retract, full steam is. During retract, full steam is. During retract, full steam is. During retract, full steam isactivated for the cleaningactivated for the cleaningactivated for the cleaningactivated for the cleaningactivated for the cleaning. This can save 30%-50% steam use, reduce sootblower maintenance, and. This can save 30%-50% steam use, reduce sootblower maintenance, and. This can save 30%-50% steam use, reduce sootblower maintenance, and. This can save 30%-50% steam use, reduce sootblower maintenance, and. This can save 30%-50% steam use, reduce sootblower maintenance, andreduce boiler tube erosion.reduce boiler tube erosion.reduce boiler tube erosion.reduce boiler tube erosion.reduce boiler tube erosion.

Precision Clean™ TechnologyThis technology extends the cleaning reach of the IKThis technology extends the cleaning reach of the IKThis technology extends the cleaning reach of the IKThis technology extends the cleaning reach of the IKThis technology extends the cleaning reach of the IK-525 sootblower by controlling jet progression-525 sootblower by controlling jet progression-525 sootblower by controlling jet progression-525 sootblower by controlling jet progression-525 sootblower by controlling jet progression(slowing down the rate of rotation and maintaining constant dwell time of the nozzle as it travels into the(slowing down the rate of rotation and maintaining constant dwell time of the nozzle as it travels into the(slowing down the rate of rotation and maintaining constant dwell time of the nozzle as it travels into the(slowing down the rate of rotation and maintaining constant dwell time of the nozzle as it travels into the(slowing down the rate of rotation and maintaining constant dwell time of the nozzle as it travels into theboiler). Pboiler). Pboiler). Pboiler). Pboiler). Precision Clean will reduce the frequency of sootblower operation, improving boiler operationrecision Clean will reduce the frequency of sootblower operation, improving boiler operationrecision Clean will reduce the frequency of sootblower operation, improving boiler operationrecision Clean will reduce the frequency of sootblower operation, improving boiler operationrecision Clean will reduce the frequency of sootblower operation, improving boiler operationand reducing maintenance.and reducing maintenance.and reducing maintenance.and reducing maintenance.and reducing maintenance.

Diamond PDiamond PDiamond PDiamond PDiamond Power Specialty Companyower Specialty Companyower Specialty Companyower Specialty Companyower Specialty Company

FFFFFor further information contact:or further information contact:or further information contact:or further information contact:or further information contact:

Diamond PDiamond PDiamond PDiamond PDiamond Power Specialty Companyower Specialty Companyower Specialty Companyower Specialty Companyower Specialty CompanyPPPPP.O.O.O.O.O. Box 415. Box 415. Box 415. Box 415. Box 415LLLLLancasterancasterancasterancasterancaster, Ohio 43130, Ohio 43130, Ohio 43130, Ohio 43130, Ohio 43130

Phone: (740) 687-6500Phone: (740) 687-6500Phone: (740) 687-6500Phone: (740) 687-6500Phone: (740) 687-6500FFFFFax:ax:ax:ax:ax: (740) 687-4304 (740) 687-4304 (740) 687-4304 (740) 687-4304 (740) 687-4304

w w w . d i a m o n d p o w e r . c o m

DP9628 1/01©2001 Diamond Power International, Inc.a McDermott company. All rights reserved

FFFFFront view of IKront view of IKront view of IKront view of IKront view of IK-525 with MPCS nozzle.-525 with MPCS nozzle.-525 with MPCS nozzle.-525 with MPCS nozzle.-525 with MPCS nozzle.

The information herein is solely for your information, and is not offered, or to be construed, as a warranty, or contractual obligation.Diamond Power Specialty Company reserves the right to make design or material changes without notice.

PPPPPoppet Voppet Voppet Voppet Voppet Valvealvealvealvealve

AAAAA. Direct mechanical valve action Direct mechanical valve action Direct mechanical valve action Direct mechanical valve action Direct mechanical valve action without pilot actuation without pilot actuation without pilot actuation without pilot actuation without pilot actuation

BBBBB..... MicrometerMicrometerMicrometerMicrometerMicrometer-like adjustment for very-like adjustment for very-like adjustment for very-like adjustment for very-like adjustment for veryclose regulation at low flow ratesclose regulation at low flow ratesclose regulation at low flow ratesclose regulation at low flow ratesclose regulation at low flow rates

C.C.C.C.C. RRRRRugged stem, proper guiding andugged stem, proper guiding andugged stem, proper guiding andugged stem, proper guiding andugged stem, proper guiding andgenerous packing surface result ingenerous packing surface result ingenerous packing surface result ingenerous packing surface result ingenerous packing surface result inminimum maintenanceminimum maintenanceminimum maintenanceminimum maintenanceminimum maintenance

DDDDD..... LLLLLock pin holds the valve’s pressureock pin holds the valve’s pressureock pin holds the valve’s pressureock pin holds the valve’s pressureock pin holds the valve’s pressuresettingsettingsettingsettingsetting

EEEEE..... Stellite valve seat is welded in onStellite valve seat is welded in onStellite valve seat is welded in onStellite valve seat is welded in onStellite valve seat is welded in onsteel headssteel headssteel headssteel headssteel heads

FFFFF..... P P P P Pivoting valve seat assures tightivoting valve seat assures tightivoting valve seat assures tightivoting valve seat assures tightivoting valve seat assures tightseating without critical adjustment,seating without critical adjustment,seating without critical adjustment,seating without critical adjustment,seating without critical adjustment,preventing leakagepreventing leakagepreventing leakagepreventing leakagepreventing leakage

IK-525 long retractable sootblower

Sturdy boxSturdy boxSturdy boxSturdy boxSturdy box-type structural steel beam:-type structural steel beam:-type structural steel beam:-type structural steel beam:-type structural steel beam:Enclosed drive mechanism, motor andEnclosed drive mechanism, motor andEnclosed drive mechanism, motor andEnclosed drive mechanism, motor andEnclosed drive mechanism, motor andother moving parts for maximum beamother moving parts for maximum beamother moving parts for maximum beamother moving parts for maximum beamother moving parts for maximum beamstrength and personnel safetystrength and personnel safetystrength and personnel safetystrength and personnel safetystrength and personnel safety.....

Expanda cable power supply:Expanda cable power supply:Expanda cable power supply:Expanda cable power supply:Expanda cable power supply:Simple construction yet reliableSimple construction yet reliableSimple construction yet reliableSimple construction yet reliableSimple construction yet reliableperformance.performance.performance.performance.performance.

Dual rack and pinion drives:Dual rack and pinion drives:Dual rack and pinion drives:Dual rack and pinion drives:Dual rack and pinion drives:TTTTTwo racks and two pinionswo racks and two pinionswo racks and two pinionswo racks and two pinionswo racks and two pinionsassure positive alignmentassure positive alignmentassure positive alignmentassure positive alignmentassure positive alignmentand support. This arrangeand support. This arrangeand support. This arrangeand support. This arrangeand support. This arrange-----ment assures equalizedment assures equalizedment assures equalizedment assures equalizedment assures equalizeddriving torques and providesdriving torques and providesdriving torques and providesdriving torques and providesdriving torques and providesoptimum lance stabilityoptimum lance stabilityoptimum lance stabilityoptimum lance stabilityoptimum lance stabilitythroughout forward andthroughout forward andthroughout forward andthroughout forward andthroughout forward andreverse travel of the blowerreverse travel of the blowerreverse travel of the blowerreverse travel of the blowerreverse travel of the blower.....

Adjustable front roller bracket andAdjustable front roller bracket andAdjustable front roller bracket andAdjustable front roller bracket andAdjustable front roller bracket andsupport assembly support assembly support assembly support assembly support assembly for lance deflec-for lance deflec-for lance deflec-for lance deflec-for lance deflec-tion control. Ttion control. Ttion control. Ttion control. Ttion control. Trueruerueruerue-rolling contact-rolling contact-rolling contact-rolling contact-rolling contactbetween lance tube and front rollerbetween lance tube and front rollerbetween lance tube and front rollerbetween lance tube and front rollerbetween lance tube and front rollerprovides proper positioning andprovides proper positioning andprovides proper positioning andprovides proper positioning andprovides proper positioning andsupport. Minimum wear at contactsupport. Minimum wear at contactsupport. Minimum wear at contactsupport. Minimum wear at contactsupport. Minimum wear at contactpoints. Extends life of lance tube.points. Extends life of lance tube.points. Extends life of lance tube.points. Extends life of lance tube.points. Extends life of lance tube.

TTTTTotally enclosed, all-gearotally enclosed, all-gearotally enclosed, all-gearotally enclosed, all-gearotally enclosed, all-gear-----drivendrivendrivendrivendrivencarriage:carriage:carriage:carriage:carriage:Motor mounted integrally withMotor mounted integrally withMotor mounted integrally withMotor mounted integrally withMotor mounted integrally withcarriage eliminates chains andcarriage eliminates chains andcarriage eliminates chains andcarriage eliminates chains andcarriage eliminates chains anddrive shafts. All moving parts aredrive shafts. All moving parts aredrive shafts. All moving parts aredrive shafts. All moving parts aredrive shafts. All moving parts aresealedsealedsealedsealedsealed—protected from dirt andprotected from dirt andprotected from dirt andprotected from dirt andprotected from dirt andfly ash.fly ash.fly ash.fly ash.fly ash.

Stainless steel feed tube:Stainless steel feed tube:Stainless steel feed tube:Stainless steel feed tube:Stainless steel feed tube:RRRRResists corrosionesists corrosionesists corrosionesists corrosionesists corrosion. PPPPPolishedolishedolishedolishedolishedsurface extends packing life.surface extends packing life.surface extends packing life.surface extends packing life.surface extends packing life.Mechanically operated poppet valve:Mechanically operated poppet valve:Mechanically operated poppet valve:Mechanically operated poppet valve:Mechanically operated poppet valve:

LLLLLeakproofeakproofeakproofeakproofeakproof, flexible seat and disc design, flexible seat and disc design, flexible seat and disc design, flexible seat and disc design, flexible seat and disc designprevents distortion from thermal shock.prevents distortion from thermal shock.prevents distortion from thermal shock.prevents distortion from thermal shock.prevents distortion from thermal shock.Adjustable stable pressure control.Adjustable stable pressure control.Adjustable stable pressure control.Adjustable stable pressure control.Adjustable stable pressure control.

Dry film lubricant:Dry film lubricant:Dry film lubricant:Dry film lubricant:Dry film lubricant:Used on retaining bolts to eliminate seizureUsed on retaining bolts to eliminate seizureUsed on retaining bolts to eliminate seizureUsed on retaining bolts to eliminate seizureUsed on retaining bolts to eliminate seizureand ease maintenance.and ease maintenance.and ease maintenance.and ease maintenance.and ease maintenance.

Optional liveOptional liveOptional liveOptional liveOptional live-loaded gland for feed tube packing:-loaded gland for feed tube packing:-loaded gland for feed tube packing:-loaded gland for feed tube packing:-loaded gland for feed tube packing:Graphite foil packing continuously loaded by aGraphite foil packing continuously loaded by aGraphite foil packing continuously loaded by aGraphite foil packing continuously loaded by aGraphite foil packing continuously loaded by ahigh-high-high-high-high-energy packing gland virtually eliminatesenergy packing gland virtually eliminatesenergy packing gland virtually eliminatesenergy packing gland virtually eliminatesenergy packing gland virtually eliminatessteam and condensate leakage and extends thesteam and condensate leakage and extends thesteam and condensate leakage and extends thesteam and condensate leakage and extends thesteam and condensate leakage and extends thelife of the feed tube and sootblower itselflife of the feed tube and sootblower itselflife of the feed tube and sootblower itselflife of the feed tube and sootblower itselflife of the feed tube and sootblower itself.....

Blower coverageBlower coverageBlower coverageBlower coverageBlower coverage

TTTTTravel speedsravel speedsravel speedsravel speedsravel speeds

Motor dataMotor dataMotor dataMotor dataMotor data

FFFFFeed tube materialeed tube materialeed tube materialeed tube materialeed tube material

LLLLLance tube materialance tube materialance tube materialance tube materialance tube material

PPPPPower cableower cableower cableower cableower cable

Blowing medium valveBlowing medium valveBlowing medium valveBlowing medium valveBlowing medium valve(steam or air)(steam or air)(steam or air)(steam or air)(steam or air)

Limit switchesLimit switchesLimit switchesLimit switchesLimit switches

Mounting arrangementsMounting arrangementsMounting arrangementsMounting arrangementsMounting arrangements

Up to and including 28'-6"Up to and including 28'-6"Up to and including 28'-6"Up to and including 28'-6"Up to and including 28'-6"

70, 100 or 140"/min. with 4" helix.70, 100 or 140"/min. with 4" helix.70, 100 or 140"/min. with 4" helix.70, 100 or 140"/min. with 4" helix.70, 100 or 140"/min. with 4" helix.

1½ hp, TENV1½ hp, TENV1½ hp, TENV1½ hp, TENV1½ hp, TENV, frame 145T, frame 145T, frame 145T, frame 145T, frame 145TCZCZCZCZCZ, 1725 rpm, Class F insulation, 230/460, 1725 rpm, Class F insulation, 230/460, 1725 rpm, Class F insulation, 230/460, 1725 rpm, Class F insulation, 230/460, 1725 rpm, Class F insulation, 230/460volts, 3-phase, 60 Hertz. Other voltages and frequencies available.volts, 3-phase, 60 Hertz. Other voltages and frequencies available.volts, 3-phase, 60 Hertz. Other voltages and frequencies available.volts, 3-phase, 60 Hertz. Other voltages and frequencies available.volts, 3-phase, 60 Hertz. Other voltages and frequencies available.

304 stainless steel (Diamonized™feed tubes are optional).304 stainless steel (Diamonized™feed tubes are optional).304 stainless steel (Diamonized™feed tubes are optional).304 stainless steel (Diamonized™feed tubes are optional).304 stainless steel (Diamonized™feed tubes are optional).

1¼ chrome1¼ chrome1¼ chrome1¼ chrome1¼ chrome-molybdenum alloy (high alloy stainless steel can be-molybdenum alloy (high alloy stainless steel can be-molybdenum alloy (high alloy stainless steel can be-molybdenum alloy (high alloy stainless steel can be-molybdenum alloy (high alloy stainless steel can besupplied to meet application needs).supplied to meet application needs).supplied to meet application needs).supplied to meet application needs).supplied to meet application needs).

TTTTType SO neoprene insulation multi-ype SO neoprene insulation multi-ype SO neoprene insulation multi-ype SO neoprene insulation multi-ype SO neoprene insulation multi-conductor coiled cable withconductor coiled cable withconductor coiled cable withconductor coiled cable withconductor coiled cable withfloating loop control.floating loop control.floating loop control.floating loop control.floating loop control.

Diamond PDiamond PDiamond PDiamond PDiamond Power poppet valve with removable flexible seat and discower poppet valve with removable flexible seat and discower poppet valve with removable flexible seat and discower poppet valve with removable flexible seat and discower poppet valve with removable flexible seat and discand integral adjustable pressure control. Vand integral adjustable pressure control. Vand integral adjustable pressure control. Vand integral adjustable pressure control. Vand integral adjustable pressure control. Valve seats are hard faced.alve seats are hard faced.alve seats are hard faced.alve seats are hard faced.alve seats are hard faced.

Dual proximityDual proximityDual proximityDual proximityDual proximity, NEMA 4 (mechanical limit switches are optional)., NEMA 4 (mechanical limit switches are optional)., NEMA 4 (mechanical limit switches are optional)., NEMA 4 (mechanical limit switches are optional)., NEMA 4 (mechanical limit switches are optional).

Swivel mounting standard. WSwivel mounting standard. WSwivel mounting standard. WSwivel mounting standard. WSwivel mounting standard. Wallboxes available for eitherallboxes available for eitherallboxes available for eitherallboxes available for eitherallboxes available for eitherpressurized or balanced draft firingpressurized or balanced draft firingpressurized or balanced draft firingpressurized or balanced draft firingpressurized or balanced draft firing.....

High performance nozzles:High performance nozzles:High performance nozzles:High performance nozzles:High performance nozzles:Develop maximum cleaning energyDevelop maximum cleaning energyDevelop maximum cleaning energyDevelop maximum cleaning energyDevelop maximum cleaning energyand assure optimum use of cleaningand assure optimum use of cleaningand assure optimum use of cleaningand assure optimum use of cleaningand assure optimum use of cleaningmedium. Sizes and styles matched tomedium. Sizes and styles matched tomedium. Sizes and styles matched tomedium. Sizes and styles matched tomedium. Sizes and styles matched toapplication specific cleaning needs.application specific cleaning needs.application specific cleaning needs.application specific cleaning needs.application specific cleaning needs.

FFFFFull-ull-ull-ull-ull-circulating oil bath, totally enclosed, allcirculating oil bath, totally enclosed, allcirculating oil bath, totally enclosed, allcirculating oil bath, totally enclosed, allcirculating oil bath, totally enclosed, allgeargeargeargeargear-----driven carriage:driven carriage:driven carriage:driven carriage:driven carriage:FFFFFull oil bath gives positive lubrication andull oil bath gives positive lubrication andull oil bath gives positive lubrication andull oil bath gives positive lubrication andull oil bath gives positive lubrication andspecial seals minimizes oil leaks.special seals minimizes oil leaks.special seals minimizes oil leaks.special seals minimizes oil leaks.special seals minimizes oil leaks.

BoltBoltBoltBoltBolt-----on lower square baron lower square baron lower square baron lower square baron lower square barroller support.roller support.roller support.roller support.roller support.

Control Box:Control Box:Control Box:Control Box:Control Box:NEMA 4 enclosure for terminations.NEMA 4 enclosure for terminations.NEMA 4 enclosure for terminations.NEMA 4 enclosure for terminations.NEMA 4 enclosure for terminations.Box position is located, as needed,Box position is located, as needed,Box position is located, as needed,Box position is located, as needed,Box position is located, as needed,to avoid structural interferences.to avoid structural interferences.to avoid structural interferences.to avoid structural interferences.to avoid structural interferences.

REAR VIEWREAR VIEWREAR VIEWREAR VIEWREAR VIEW

RH ASSEMBLYRH ASSEMBLYRH ASSEMBLYRH ASSEMBLYRH ASSEMBLYRH SIDE VIEWRH SIDE VIEWRH SIDE VIEWRH SIDE VIEWRH SIDE VIEW

AAAAA.

BBBBB.

DDDDD.....

EEEEE.....

C.C.C.C.C.

FFFFF.....

coverage and optimumcoverage and optimumcoverage and optimumcoverage and optimumcoverage and optimumcleaningcleaningcleaningcleaningcleaning.....

Standard features of the IKStandard features of the IKStandard features of the IKStandard features of the IKStandard features of the IK-525-525-525-525-525are engineered with anare engineered with anare engineered with anare engineered with anare engineered with anemphasis on longemphasis on longemphasis on longemphasis on longemphasis on long-wearing-wearing-wearing-wearing-wearingdurability and minimumdurability and minimumdurability and minimumdurability and minimumdurability and minimummaintenance. These featuresmaintenance. These featuresmaintenance. These featuresmaintenance. These featuresmaintenance. These featuresinclude our include our include our include our include our engineeredengineeredengineeredengineeredengineeredlance tube designlance tube designlance tube designlance tube designlance tube design for for for for foroptimum strength and stiffness;optimum strength and stiffness;optimum strength and stiffness;optimum strength and stiffness;optimum strength and stiffness;a forged, tapered lance flangea forged, tapered lance flangea forged, tapered lance flangea forged, tapered lance flangea forged, tapered lance flangewhich minimizes stresses andwhich minimizes stresses andwhich minimizes stresses andwhich minimizes stresses andwhich minimizes stresses andpermits a full penetrate buttpermits a full penetrate buttpermits a full penetrate buttpermits a full penetrate buttpermits a full penetrate butt-weld-weld-weld-weld-weldconnection and high qualityconnection and high qualityconnection and high qualityconnection and high qualityconnection and high qualityautomated welds to preventautomated welds to preventautomated welds to preventautomated welds to preventautomated welds to preventpremature lance tube failure.premature lance tube failure.premature lance tube failure.premature lance tube failure.premature lance tube failure.LLLLLance tubes are available in aance tubes are available in aance tubes are available in aance tubes are available in aance tubes are available in avariety of materials to matchvariety of materials to matchvariety of materials to matchvariety of materials to matchvariety of materials to matchstrength, temperature andstrength, temperature andstrength, temperature andstrength, temperature andstrength, temperature andcorrosion requirements to eachcorrosion requirements to eachcorrosion requirements to eachcorrosion requirements to eachcorrosion requirements to eachunique region of the boilerunique region of the boilerunique region of the boilerunique region of the boilerunique region of the boiler.....

Diamond’s Diamond’s Diamond’s Diamond’s Diamond’s mechanicallymechanicallymechanicallymechanicallymechanicallyoperated poppet valveoperated poppet valveoperated poppet valveoperated poppet valveoperated poppet valve is is is is isthe most reliable and stable inthe most reliable and stable inthe most reliable and stable inthe most reliable and stable inthe most reliable and stable inthe industrythe industrythe industrythe industrythe industry. Its unique flexible. Its unique flexible. Its unique flexible. Its unique flexible. Its unique flexibleseat and disc prevent distortionseat and disc prevent distortionseat and disc prevent distortionseat and disc prevent distortionseat and disc prevent distortionfrom thermal stress and ensuresfrom thermal stress and ensuresfrom thermal stress and ensuresfrom thermal stress and ensuresfrom thermal stress and ensuresleakproof operation. It is easilyleakproof operation. It is easilyleakproof operation. It is easilyleakproof operation. It is easilyleakproof operation. It is easilyadjusted by removing the lockadjusted by removing the lockadjusted by removing the lockadjusted by removing the lockadjusted by removing the lockpin plug and rotating the controlpin plug and rotating the controlpin plug and rotating the controlpin plug and rotating the controlpin plug and rotating the controldisc. The IKdisc. The IKdisc. The IKdisc. The IKdisc. The IK-525 actuating-525 actuating-525 actuating-525 actuating-525 actuatingmechanism is a mechanicalmechanism is a mechanicalmechanism is a mechanicalmechanism is a mechanicalmechanism is a mechanical

linkage that opens linkage that opens linkage that opens linkage that opens linkage that opens and and and and and positivelypositivelypositivelypositivelypositivelycloses this shutcloses this shutcloses this shutcloses this shutcloses this shut-----off valve.off valve.off valve.off valve.off valve.FFFFFurthermore, a helical springurthermore, a helical springurthermore, a helical springurthermore, a helical springurthermore, a helical springmounted on the valve stemmounted on the valve stemmounted on the valve stemmounted on the valve stemmounted on the valve stemensures positive closure. Thisensures positive closure. Thisensures positive closure. Thisensures positive closure. Thisensures positive closure. Thisfeature makes the poppet valvefeature makes the poppet valvefeature makes the poppet valvefeature makes the poppet valvefeature makes the poppet valvemore reliable in preventingmore reliable in preventingmore reliable in preventingmore reliable in preventingmore reliable in preventingcondensate leakage whichcondensate leakage whichcondensate leakage whichcondensate leakage whichcondensate leakage whichextends lance and feed tube life.extends lance and feed tube life.extends lance and feed tube life.extends lance and feed tube life.extends lance and feed tube life.This also lengthens the life of theThis also lengthens the life of theThis also lengthens the life of theThis also lengthens the life of theThis also lengthens the life of thevalve by preventing disc warpingvalve by preventing disc warpingvalve by preventing disc warpingvalve by preventing disc warpingvalve by preventing disc warpingand seat damage from steamand seat damage from steamand seat damage from steamand seat damage from steamand seat damage from steamleakage.leakage.leakage.leakage.leakage.

The The The The The Series One CarriageSeries One CarriageSeries One CarriageSeries One CarriageSeries One Carriage; a a a a asevere duty gearbox with asevere duty gearbox with asevere duty gearbox with asevere duty gearbox with asevere duty gearbox with acommon oil reservoir for thecommon oil reservoir for thecommon oil reservoir for thecommon oil reservoir for thecommon oil reservoir for thedrive gear and lance hubdrive gear and lance hubdrive gear and lance hubdrive gear and lance hubdrive gear and lance hubproviding a full circulating oilproviding a full circulating oilproviding a full circulating oilproviding a full circulating oilproviding a full circulating oilbath during operation, contributbath during operation, contributbath during operation, contributbath during operation, contributbath during operation, contribut-----ing superior lubrication anding superior lubrication anding superior lubrication anding superior lubrication anding superior lubrication andcooling of the gears, bearingscooling of the gears, bearingscooling of the gears, bearingscooling of the gears, bearingscooling of the gears, bearingsand oil seals to maximize life ofand oil seals to maximize life ofand oil seals to maximize life ofand oil seals to maximize life ofand oil seals to maximize life ofall components.all components.all components.all components.all components.

The drive system for the lanceThe drive system for the lanceThe drive system for the lanceThe drive system for the lanceThe drive system for the lancetube insertion and retraction aretube insertion and retraction aretube insertion and retraction aretube insertion and retraction aretube insertion and retraction aredual rack and pinion geardual rack and pinion geardual rack and pinion geardual rack and pinion geardual rack and pinion geardrivesdrivesdrivesdrivesdrives. A pinion gear on each. A pinion gear on each. A pinion gear on each. A pinion gear on each. A pinion gear on eachside of the carriage rotates toside of the carriage rotates toside of the carriage rotates toside of the carriage rotates toside of the carriage rotates toengage a precision machinedengage a precision machinedengage a precision machinedengage a precision machinedengage a precision machinedgear rack mounted to each sidegear rack mounted to each sidegear rack mounted to each sidegear rack mounted to each sidegear rack mounted to each sideof the canopy style beam shell.of the canopy style beam shell.of the canopy style beam shell.of the canopy style beam shell.of the canopy style beam shell.This drives the carriage along theThis drives the carriage along theThis drives the carriage along theThis drives the carriage along theThis drives the carriage along the

Diamond PDiamond PDiamond PDiamond PDiamond Powerowerowerowerower’s IK’s IK’s IK’s IK’s IK-525-525-525-525-525retractable sootblower isretractable sootblower isretractable sootblower isretractable sootblower isretractable sootblower isdesigned specifically for lowdesigned specifically for lowdesigned specifically for lowdesigned specifically for lowdesigned specifically for lowmaintenance, reliabilitymaintenance, reliabilitymaintenance, reliabilitymaintenance, reliabilitymaintenance, reliability,,,,,versatility and maximumversatility and maximumversatility and maximumversatility and maximumversatility and maximumcleaning performance.cleaning performance.cleaning performance.cleaning performance.cleaning performance.Incredibly rugged, thisIncredibly rugged, thisIncredibly rugged, thisIncredibly rugged, thisIncredibly rugged, thissootblower stands up to thesootblower stands up to thesootblower stands up to thesootblower stands up to thesootblower stands up to themost severe environment andmost severe environment andmost severe environment andmost severe environment andmost severe environment andcan be used in the pendantcan be used in the pendantcan be used in the pendantcan be used in the pendantcan be used in the pendantsuperheater of the boilersuperheater of the boilersuperheater of the boilersuperheater of the boilersuperheater of the boiler, in the, in the, in the, in the, in theconvection section platens andconvection section platens andconvection section platens andconvection section platens andconvection section platens andeconomizereconomizereconomizereconomizereconomizer.....

Effective cleaning is the mostEffective cleaning is the mostEffective cleaning is the mostEffective cleaning is the mostEffective cleaning is the mostimportant aspect of aimportant aspect of aimportant aspect of aimportant aspect of aimportant aspect of asootblowersootblowersootblowersootblowersootblower. The IK. The IK. The IK. The IK. The IK-525 uses a-525 uses a-525 uses a-525 uses a-525 uses acast nozzle assembly withcast nozzle assembly withcast nozzle assembly withcast nozzle assembly withcast nozzle assembly withadvanced design venturi nozzlesadvanced design venturi nozzlesadvanced design venturi nozzlesadvanced design venturi nozzlesadvanced design venturi nozzlesto convert high-pressure air orto convert high-pressure air orto convert high-pressure air orto convert high-pressure air orto convert high-pressure air orsteam into a high velocity jetsteam into a high velocity jetsteam into a high velocity jetsteam into a high velocity jetsteam into a high velocity jetdelivering the maximum impactdelivering the maximum impactdelivering the maximum impactdelivering the maximum impactdelivering the maximum impactenergy to remove tenacious slagenergy to remove tenacious slagenergy to remove tenacious slagenergy to remove tenacious slagenergy to remove tenacious slagdeposits. Utilizing Diamond’sdeposits. Utilizing Diamond’sdeposits. Utilizing Diamond’sdeposits. Utilizing Diamond’sdeposits. Utilizing Diamond’sown own own own own double helix cleaningdouble helix cleaningdouble helix cleaningdouble helix cleaningdouble helix cleaningpatternpatternpatternpatternpattern, the lance enters the, the lance enters the, the lance enters the, the lance enters the, the lance enters theboilerboilerboilerboilerboiler. The blowing medium cuts. The blowing medium cuts. The blowing medium cuts. The blowing medium cuts. The blowing medium cutsa path through the deposits untila path through the deposits untila path through the deposits untila path through the deposits untila path through the deposits untilthe lance tube reaches fullthe lance tube reaches fullthe lance tube reaches fullthe lance tube reaches fullthe lance tube reaches fulltravel. It then reverses rotationtravel. It then reverses rotationtravel. It then reverses rotationtravel. It then reverses rotationtravel. It then reverses rotationso that, on the retraction path, itso that, on the retraction path, itso that, on the retraction path, itso that, on the retraction path, itso that, on the retraction path, itcleans surfaces not covered bycleans surfaces not covered bycleans surfaces not covered bycleans surfaces not covered bycleans surfaces not covered bythe forward action. Thisthe forward action. Thisthe forward action. Thisthe forward action. Thisthe forward action. Thistechnique ensures maximumtechnique ensures maximumtechnique ensures maximumtechnique ensures maximumtechnique ensures maximum

length of the sootblower beam.length of the sootblower beam.length of the sootblower beam.length of the sootblower beam.length of the sootblower beam.The pinion gear is held atThe pinion gear is held atThe pinion gear is held atThe pinion gear is held atThe pinion gear is held atprecisely the right position in theprecisely the right position in theprecisely the right position in theprecisely the right position in theprecisely the right position in thegear rack by a solid square bargear rack by a solid square bargear rack by a solid square bargear rack by a solid square bargear rack by a solid square barroller support. This allows the fullroller support. This allows the fullroller support. This allows the fullroller support. This allows the fullroller support. This allows the fullinvolute gear drive set to achieveinvolute gear drive set to achieveinvolute gear drive set to achieveinvolute gear drive set to achieveinvolute gear drive set to achievefrictionless roller contact evenfrictionless roller contact evenfrictionless roller contact evenfrictionless roller contact evenfrictionless roller contact evenafter years of service. after years of service. after years of service. after years of service. after years of service. BecauseBecauseBecauseBecauseBecauseof the extreme nature of the IKof the extreme nature of the IKof the extreme nature of the IKof the extreme nature of the IKof the extreme nature of the IK-----525’s environment, both525’s environment, both525’s environment, both525’s environment, both525’s environment, boththe gear rack and lower squarethe gear rack and lower squarethe gear rack and lower squarethe gear rack and lower squarethe gear rack and lower squarebar roller support are bolted tobar roller support are bolted tobar roller support are bolted tobar roller support are bolted tobar roller support are bolted tothe sootblower beam shell sothe sootblower beam shell sothe sootblower beam shell sothe sootblower beam shell sothe sootblower beam shell sosegments are easily replaceable.segments are easily replaceable.segments are easily replaceable.segments are easily replaceable.segments are easily replaceable.All fasteners are lubricated withAll fasteners are lubricated withAll fasteners are lubricated withAll fasteners are lubricated withAll fasteners are lubricated withstatestatestatestatestate-----of-theof-theof-theof-theof-the-art dry film-art dry film-art dry film-art dry film-art dry filmlubricants or anti-lubricants or anti-lubricants or anti-lubricants or anti-lubricants or anti-seize com-seize com-seize com-seize com-seize com-pounds for easy maintenance.pounds for easy maintenance.pounds for easy maintenance.pounds for easy maintenance.pounds for easy maintenance.

The IKThe IKThe IKThe IKThe IK-525 is available in both-525 is available in both-525 is available in both-525 is available in both-525 is available in bothright and leftright and leftright and leftright and leftright and left-hand configura--hand configura--hand configura--hand configura--hand configura-tions for maximum installationtions for maximum installationtions for maximum installationtions for maximum installationtions for maximum installationflexibility to minimize spaceflexibility to minimize spaceflexibility to minimize spaceflexibility to minimize spaceflexibility to minimize spacerequirements and avoid existingrequirements and avoid existingrequirements and avoid existingrequirements and avoid existingrequirements and avoid existingstructural interferences.structural interferences.structural interferences.structural interferences.structural interferences.RRRRReplacement parts for right andeplacement parts for right andeplacement parts for right andeplacement parts for right andeplacement parts for right andleftleftleftleftleft-handed sootblowers are-handed sootblowers are-handed sootblowers are-handed sootblowers are-handed sootblowers areinterchangeable.interchangeable.interchangeable.interchangeable.interchangeable.

These features, as well asThese features, as well asThese features, as well asThese features, as well asThese features, as well asavailable options and excellentavailable options and excellentavailable options and excellentavailable options and excellentavailable options and excellentservice, make the IKservice, make the IKservice, make the IKservice, make the IKservice, make the IK-525 the-525 the-525 the-525 the-525 theperfect solution for a variety ofperfect solution for a variety ofperfect solution for a variety ofperfect solution for a variety ofperfect solution for a variety oftough boiler cleaning situations.tough boiler cleaning situations.tough boiler cleaning situations.tough boiler cleaning situations.tough boiler cleaning situations.

APPROXIMATE OVERALL LENGTH = TRAVEL PLUS 3 FT - 3”APPROXIMATE OVERALL LENGTH = TRAVEL PLUS 3 FT - 3”APPROXIMATE OVERALL LENGTH = TRAVEL PLUS 3 FT - 3”APPROXIMATE OVERALL LENGTH = TRAVEL PLUS 3 FT - 3”APPROXIMATE OVERALL LENGTH = TRAVEL PLUS 3 FT - 3”

LLLLLubrication free bearing:ubrication free bearing:ubrication free bearing:ubrication free bearing:ubrication free bearing:TTTTTo minimize maintenance.o minimize maintenance.o minimize maintenance.o minimize maintenance.o minimize maintenance.

TTTTTotally enclosed single drive motor:otally enclosed single drive motor:otally enclosed single drive motor:otally enclosed single drive motor:otally enclosed single drive motor:FlangeFlangeFlangeFlangeFlange-mounted motor assures reliable-mounted motor assures reliable-mounted motor assures reliable-mounted motor assures reliable-mounted motor assures reliabletranslation and rotation every opera-translation and rotation every opera-translation and rotation every opera-translation and rotation every opera-translation and rotation every opera-tion—no chance of one without thetion—no chance of one without thetion—no chance of one without thetion—no chance of one without thetion—no chance of one without theotherotherotherotherother. One motor means only one. One motor means only one. One motor means only one. One motor means only one. One motor means only onestarterstarterstarterstarterstarter.....

LLLLLance tube:ance tube:ance tube:ance tube:ance tube:Designed with oneDesigned with oneDesigned with oneDesigned with oneDesigned with one-piece forged flange-piece forged flange-piece forged flange-piece forged flange-piece forged flangeand tapered shoulder to ensure lanceand tapered shoulder to ensure lanceand tapered shoulder to ensure lanceand tapered shoulder to ensure lanceand tapered shoulder to ensure lancetube integritytube integritytube integritytube integritytube integrity.....