briggs 121k02 manual

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  • 8/11/2019 Briggs 121k02 Manual

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    Operators Manua

    Quick Start Guideon page 4

    BRIGGSandSTRATTON.comCopyright Briggs & Stratton Corporation

    Milwaukee, Wisconsin 53201 U.S.A.Form No. 277039-3/07

    Printed in U.S.A

    Model 120000 Quantum 600 Series625 Series

    650 Series675 Series

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    Know Your Engine

    Backview

    Frontview

    Primer

    Spark plug

    Choke(if equipped)

    Muffler

    Oil cap &Oil dipstick

    Fuel fill

    Rewind/Starterhandle

    Air cleaner

    Speedcontrol lever

    Side oil drain plug(if equipped)

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    See page 10 for details.

    HOW?Unscrew and remove oil cap.

    Pour in oil. Replace cap.

    WHAT KIND?High quality SAE 30 motor oil.

    HOW MUCH?To FULL line on dipstick.

    Engine holds about 20 oz. (0.61l).

    SPECIAL CONCERNS?Do not overfill.

    Do not tip engine.

    See page 12 for details.

    WARNING

    Starting engine creates sparking.Gasoline and its vapors areextremely flammable andexplosive. Fire or explosion cancause severe burns or death.

    If fuel spills, wait until itevaporates before startingengine.

    DO NOT use pressurized startingfluids.

    HOW?Remove gas cap. Pour in gas. Replace cap.

    WHAT KIND?

    HOW MUCH?Fill to 1-1/2 inch below top of fuel fill neck.

    SPECIAL CONCERNS?Fuel equipment outdoors. If fuel spills, wait

    until it evaporates before starting engine.

    Unleaded, 85 octane or higher.

    FUL

    ADD OIL

    WIPE DIPSTICK.

    REPLACE DIPSTICK

    AND TIGHTEN CAP.

    REMOVE DIPSTICK

    TO READ LEVEL.

    1

    ADD GAS

    2 3 4

    This manual contains safety information to make you aware of the hazards and risksassociated with engines. Read the Operating Manual before starting your engine.

    1

    432

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    Rapid retraction of starter cord(kickback) will pull hand and armtoward engine faster than you canlet go. To avoid kickback, slowlypull the cord until you feelresistance, then pull rapidly.

    Broken bones, fractures, bruises orsprains could result.

    Rotating parts can contact or

    entangle hands, feet, hair, clothing,or accessories.

    Traumatic amputation or severelaceration can result.

    For complete starting instructions

    see page 8.

    HOW?Locate primer bulb. Press with finger. Wait two

    seconds between each press.

    HOW MANY TIMES?

    Press 5times the FIRST TIME you start engine.

    For all future starts, press3times.

    SPECIAL CONCERNS?

    Pressing primer too many times can flood

    engine with gas. A flooded engine will not start.

    See Troubleshootingsection.

    HOW?

    Stand behind equipment.

    Close bail, or operator control bar, on

    equipment with this feature. If you do not keep

    bail held against equipment handle, engine will

    not start.

    Slowly pull cord until you feel resistance, then

    pull quickly.

    SPECIAL CONCERNS?

    To Stop Engine Let go of bail, or operator control bar, which

    activates brake and stops engine from running.

    WARNING

    PUSH PRIMER

    1 2 3 4

    PULL STARTER HANDLE

    1 4

    If ReadyStartgo to step 4.

    If electric startequipped see page 8.

    Need assistance? 1-800-233-3723(USA and Canada ONLY, Pre-recorded message.)

    www.briggsandstratton.com

    If speed control equipped, start in FAST position.

    Also, see warning at right.

    2 3

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    Starter Handle will not pull.

    Ensure all external equipment/engine loads are removed

    before starting engine. Direct coupled equipment

    components must be securely attached such as, but not

    limited to, blades, impellors, pulleys, sprockets, etc.

    WARNING

    Troubleshooting

    Engine will not start.

    Drain excess oil from engine to bring level to

    FULL mark on dipstick. Check air cleaner filter for oil saturation.

    If saturated, clean or replace filter.

    Oil Level is OVER FULLmark on dipstick.

    DO NOT OVERFILL OIL.Overfilling may causesmoking, hard starting, spark

    plug fouling or oil saturation ofair filter.

    CAUTION

    Out of Fuel

    Engine Flooded

    Spark Plug Fouling

    Add gasoline.

    Prime engine.

    Set choke (if equipped) to OPEN/RUNposition, place throttle (if equipped) in FASTand continue to pull starter handle.

    Remove spark plug. Clean, check gap,replace. See Maintenancesection.

    WARNING Ensure fuel cap, and air

    cleaner are in placebefore starting engine.

    Before refueling turnengine OFF and letengine cool at least 2minutes beforeremoving gas cap.

    Check fuel lines, tank,

    cap, and fittings forcracks or leaks.Replace if necessary.

    Do not crank enginewith spark plugremoved.

    Engine is Smoking or Running Rough.

    Check for fouled spark plug.

    Check air cleaner filter for oil saturation.If saturated, clean or replace filter.

    If engine is tipped to transportequipment, to remove debris, todrain oil, etc., keep the sparkplug side of engine up.

    CAUTION

    Engine may have beentipped during transport.

    KEEP SPARK PLUG UP

    The bail, operator control bar, is notengaged which releases the brake fromthe flywheel allowing the engine to turnover.

    Place equipment on flat level surface.

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    ReadyStartInstructions1. Check oil level. Ensure level is at FULL mark on

    dipstick. Use a high quality motor oil. Check the oilrecommendations for the correct oil type forexpected starting temperature.

    2. Move speed control to FAST, if equipped. Operateengine in FAST position.

    3. Close bail, operator control bar on equipment with

    this feature.

    4. Start your engine. See options below:

    Rewind Start Grasp rope handle. Pull slowly until resistance is

    felt, then pull rapidly to start engine and avoid

    kickback.

    WARNING

    Electric Start

    Insert key and turn to START.

    Allow engine to warm up.

    Go to Operating Engine on page 9.

    Make sure spark plug, muffler, fuelcap and air cleaner are in place.

    Do not crank engine with spark plugremoved.

    DO NOT start engine if there is anatural or LP gas leak in area.

    If there is natural or LP gas leakage inarea, do not start engine.

    Do not use pressurized starting fluidsbecause vapors are flammable.

    WARNING

    Start and run engine outdoors.

    Do not start or run engine inenclosed area, even if doors or

    windows are open.

    WARNING

    Rapid retraction of starter cord(kickback) will pull hand and armtoward engine faster than you canlet go. To avoid kickback, slowly pullthe cord until you feel resistance,then pull rapidly.

    Broken bones, fractures, bruisesor sprains could result.

    Rotating parts can contact orentangle hands, feet, hair,clothing, or accessories.

    Traumatic amputation or severelaceration can result.

    WARNING

    To prolong starter life use short starting cycles(5 seconds maximum, then wait one minute).Follow equipment manufacturersrecommendations for charging battery.

    CAUTION

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    Starting Instructions1. Check oil level. Ensure level is at FULL mark on

    dipstick. Use a high quality motor oil. Check the oilrecommendations for the correct oil type forexpected starting temperature.

    2. Open fuel shut-off valve1/4 turn, if equipped.

    3. Firmly push primer bulb 3 times, if equipped.

    4. Move speed control to FAST, if equipped. Operateengine in FAST position.

    5. Close bail, operator control bar on equipment withthis feature.

    6. Start your engine. See options below:

    Rewind Start Grasp rope handle. Pull slowly until resistance is

    felt, then pull rapidly to start engine and avoidkickback.

    WARNING

    Electric Start

    Insert key and turn to START.

    Allow engine to warm up.

    Make sure spark plug, muffler, fuelcap and air cleaner are in place.

    Do not crank engine with spark pluremoved.

    DO NOT start engine if there is anatural or LP gas leak in area.

    If there is natural or LP gas leakagearea, do not start engine.

    Do not use pressurized starting fluibecause vapors are flammable.

    WARNING

    Start and run engine outdoors.

    Do not start or run engine in

    enclosed area, even if doors orwindows are open.

    WARNING

    Rapid retraction of starter cord(kickback) will pull hand and armtoward engine faster than you canlet go. To avoid kickback, slowly pthe cord until you feel resistance,then pull rapidly.

    Broken bones, fractures, bruisor sprains could result.

    Rotating parts can contact orentangle hands, feet, hair,clothing, or accessories.

    Traumatic amputation or severlaceration can result.

    WARNING

    To prolong starter life use short starting cycles(5 seconds maximum, then wait one minute).Follow equipment manufacturersrecommendations for charging battery.

    CAUTION

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    Operating Engine

    After engine has started, let it warm up several seconds

    to several minutes, depending on outside temperature.

    For maximum performance and life, operate engine

    with speed control in FAST, if equipped.

    Do not tip engine or equipment at angle whichcauses gasoline to spill.

    Periodically remove grass buildup under mower deck.

    See Maintenancesection.

    Engines give off carbon monoxide,an odorless, colorless, poisongas.

    Breathing carbon monoxide cancause nausea, fainting or death.

    WARNING

    Running engines produce heat.Engine parts, especially muffler,become extremely hot.

    Severe thermal burns can occur on

    contact.Combustible debris, such asleaves, grass, brush, etc. can catchfire.

    Allow muffler, engine cylinder and fins to coolbefore touching.

    Remove accumulated combustibles frommuffler area and cylinder area.

    Install and maintain in working order a sparkarrester before using equipment onforest-covered, grass-covered, brush-coveredunimproved land. The state of Californiarequires this (Section 4442 of the CaliforniaPublic Resources Code). Other states mayhave similar laws. Federal laws apply onfederal land.

    WARNING

    Operate equipment with guards inplace.

    Keep hands and feet away fromrotating parts.

    Tie up long hair and removejewelry.

    Do not wear loose-fitting clothing,dangling drawstrings or items that

    could become caught.

    WARNING

    Stopping EngineDepending on how your engine is equipped follow thesteps below:

    1. Move speed control to SLOW then to STOP, thenrelease bail OR

    2. Push stop switch to OFF

    OR

    Do not stop engine by moving choke control toCHOKE (if equipped). Backfire, fire or enginedamage could occur.

    CAUTION

    3. Turn key to OFF. Remove key and store out ofreach of children.

    4. Close fuel shut-off valve if equipped.

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    OilCapacityThe engine holds approximately (18 oz.; 0.5 liter).

    Use a high quality SAE 30 weight motor oil.

    Do not use special additives.

    Choose a viscosity according to the table opposite.

    Note: Synthetic oil meeting ILSACGF-2, API certification mark and APIservice symbol (shown at left) with

    SJ/CF ENERGY CONSERVING orhigher, is an acceptable oil at alltemperatures. Use of synthetic oildoes not alter required oil changeintervals.

    Recommendation

    F -20 0 20 40 60 80 1

    C -30 -20 -10 0 10 20 30

    STARTING TEMPERATURE RANGE BEFORE NEXT OIL CHANGE

    *

    **

    32

    Viscosity Grades

    * Air cooled engines run hotter than automotiveengines. The use of non-synthetic multi-viscosity o(5W-30, 10W-30, etc.) in temperatures above 40(4C) will result in higher than normal oilconsumption. When using a multi-viscosity oil, cheoil level more frequently.

    ** 30 weight oil, if used below 40F (4C), will result hard starting and possible engine bore damage duto inadequate lubrication.

    CAUTION

    Checking Oil Level Check oil level beforestarting the engine. Check level daily, or after every eight (8) hours.

    Keep oil level at FULL.

    1. Place engine leveland clean around oilfill area.

    2. Remove dipstick andwipe clean with cloth.

    3. Replace and tightendipstick. Remove andcheck oil level. Oil lev-el should be at FULLline on dipstick.

    4. If needed, add oilslowly - recheck. Donot over fill.

    5. Wipe dipstick clean,replace and tighten.

    Remove and check oillevel. Oil level shouldbe at FULL line ondipstick.

    Do not overfill. Overfilling with oil may cause theengine to not start, or hard starting. If over theFULL mark on dipstick, drain oil to reduce oillevel to FULL mark on dipstick.

    CAUTION

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    Changing OilChange oil after first 5 to 8 hours of use, then every 50hours or every season. Change oil every 25 hours whenoperating the engine under heavy load or in hightemperatures.

    1. Run engine until it runs out of fuel. Otherwise, fuelcan leak out, creating a fire/explosion hazard,when you tip engine in Step 4.

    2. Disconnect spark plug wire and keep it away fromspark plug.

    3. With engine OFF but still warm remove dipstick.4. Top oil drain, keep spark plug side up. Bottom or

    side oil drain (if equipped), keep engine level.Drain oil into appropriate receptacle.

    Note: Top oil drain is recommended method,however oil can drain from side (ifequipped) or bottom as shown.

    5. Place engine level. Add about (18 oz. or 0.5 liter)new oil. Fill to FULL line on dipstick. Do notoverfill. Replace dipstick.

    6. Replace spark plug wire before starting.

    Used oil is a hazardous waste product. Disposeof used oil properly. Do not discard withhousehold waste. Check with your localauthorities, service center, or dealer for safedisposal/recycling facilities.

    CAUTION

    On bottom oil drain, DO NOT rotate blade orany other parts unless spark plug wire isdisconnected from spark plug.

    DRAINPLUGS

    PIPE3/8

    SQUARE

    WARNING

    RATCHETAND

    EXTENSION

    CUTTING

    BLADE OIL DRAINPLUG

    Low Oil Fill(if equipped)

    High Oil Fill(if equipped)

    Side Oil Drain(if equipped)

    Top Oil DrainBottom Oil Drain

    SPARK PLUG

    Fuel

    Type to Use Use clean, fresh, regular unleaded gasoline with a

    minimum of 85 octane. Fresh fuel prevents gum fromforming in the fuel system or on essential carburetorparts. Purchase fuel in quantity that can be usedwithin 30 days.

    Do not use gasoline which contains Methanol.

    Do not mix oil with gasoline.

    For engine protection use Briggs & StrattonGasoline Additive available from your AuthorizedBriggs & Stratton Dealer.

    This engine is certified to operate on gasoline.Exhaust Emission Control System: EM (EngineModifications).

    Some fuels, called oxygenated or reformulatedgasoline, are gasoline blended with alcohols orethers. Excessive amounts of these blends candamage the fuel system or cause performanceproblems. If any undesirable operatingsymptoms occur, use gasoline with a lowerpercentage of alcohol or ether.

    CAUTION

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    Adding Fuel1. Remove cap. Fill tank to approximately 1-1/2 inch

    below top of neck to allow for fuel expansion. Becareful not to overfill.

    2. Replace cap before starting.

    Fuel Fill

    Turn engine OFF and let enginecool at least 2 minutes beforeremoving gas cap.

    Fill fuel tank outdoors or inwell-ventilated area.

    Do not overfill fuel tank. Fill tank toapproximately 1-1/2 inches belowtop of neck to allow for fuelexpansion.

    If fuel spills, wait until it evaporatesbefore starting engine.

    Keep gasoline away from sparks,open flames, pilot lights, heat, andother ignition sources.

    Check fuel lines, tank, cap, andfittings frequently for cracks orleaks. Replace if necessary.

    WARNING

    Fresh StartFuel Cap

    Your engine may be equipped with

    a Fresh Start fuel cap.

    Cartridge is shown with tab

    partially removed.

    Fresh Start fuel cap is designed to

    hold a cartridge which contains fuel stabilizer.

    1. Place silver foil seal end of cartridge into fuel cap.

    2. Press to snap cartridge into place.

    3. Remove the white tab to expose membrane.

    4. Reinstall fuel cap on engine fuel tank.

    5. Check periodically

    if empty, remove andreplace.

    DANGER

    IF SWALLOWED, call physician immediately.Do not induce vomiting. If inhaled, remove tofresh air. In case of eye or skin contact, flushwith water for 15 minutes.

    Store unopened cartridges in a cool, dry,well-ventilated area. Keep open cartridge infuel cap, and fuel cap closed on fuel tank whennot in use.

    Contents are HARMFUL OR FATAL

    SWALLOWED. Avoid contact to eyes

    skin, or clothing. Do not take internal

    Avoid breathing the mist or vapor.

    Overexposure to eyes or skin can

    cause irritation. KEEP STABILIZEROUT OF THE REACH OF CHILDRE

    Fuel stabilizer is a hazardouschemical.**

    ** Fuel stabilizer contains: 2,6-di-tert-butylphenol (128-

    and aliphatic petroleum distillate (64742-47-8).

    In case of emergency, contact a physicianimmediately and call 1-800-424-9300for matesafety information.

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    Engine SpecificationsThis is a single cylinder, L-head, air-cooled engine. It isa low emissions engine.

    In the state of California, model 120000 engine coveredin this manual is certified by the California AirResources Board to meet emissions standards for 125hours. Such certification does not grant the purchaser,owner or operator of this engine any additionalwarranties with respect to the performance or

    operational life of this engine. This engine is warrantedsolely according to the product and emissionswarranties stated elsewhere in this manual.

    Model 120000

    Bore 2-11/16 in. (68.26 mm). . . . . . . . . . . . . . . . . . . . . . . .

    Stroke 2-3/64 in. (51.99 mm). . . . . . . . . . . . . . . . . . . . . . .

    Displacement 11.57 cu. in. (189.6 cc). . . . . . . . . . . . . . .

    Tune-up Specifications

    Armature air gap 0.006 0.010 in. (0.15 0.25 mm). .

    Spark plug gap 0.030 in. (0.76 mm). . . . . . . . . . . . . . . . .

    Valve clearance with valve springs installed and piston 1/4in. (6 mm) past top dead center (check when engine iscold). See Repair Manual P/N 270962.

    Intake 0.005 0.007 in. (0.13 0.18 mm). . . . . . . . . . . .

    Exhaust 0.007 0.009 in. (0.18 0.23 mm). . . . . . . . . .

    Note: For practical operation, the horsepower loading shouldnot exceed 85% of rated horsepower. Engine power willdecrease 3-1/2% for each 1,000 feet (300 meters) above sealevel and 1% for each 10F (5.6C) above 77F (25C). Itwill operate satisfactorily at an angle up to 15.

    Model, Type and Code Number

    To get replacement parts or technical assistance in thefuture write you engine Model, Type and Code numberalong with the date of purchase here. These numbers arelocated on your engine. For the location, see EngineFeatures.

    Model

    Type

    Code

    Month/Day/Year

    Technical InformationEngine Power Rating Information

    The gross power rating for individual gas engine models islabeled in accordance with SAE (Society of AutomotiveEngineers) code J1940 (Small Engine Power & Torque RatingProcedure), and rating performance has been obtained andcorrected in accordance with SAE J1995 (Revision 2002-05).Torque values are derived at 3060 RPM; horsepower values

    are derived at 3600 RPM. Actual gross engine power will belower and is affected by, among other things, ambientoperating conditions and engine-to-engine variability. Givenboth the wide array of products on which engines are placedand the variety of environmental issues applicable to operatingthe equipment, the gas engine will not develop the rated grosspower when used in a given piece of power equipment (actualon-site or net power). This difference is due to a variety offactors including, but not limited to, accessories (air cleaner,exhaust, charging, cooling, carburetor, fuel pump, etc.),application limitations, ambient operating conditions(temperature, humidity, altitude), and engine-to-enginevariability. Due to manufacturing and capacity limitations,Briggs & Stratton may substitute an engine of higher ratedpower for this Series engine.

    Emission InformationEngines that are certified to meet the California AirResources Board (CARB) Tier 2 Emission Standardsmust display information regarding the EmissionsDurability Period and the Air Index. Briggs & Strattonmakes this information available to the consumer onour emission labels. The engine emission label willindicate certification information.

    The Emissions Durability Period describes thenumber of hours of actual running time for which theengine is certified to be emissions compliant, assumingproper maintenance in accordance with the Operating& Maintenance Instructions. The following categoriesare used:

    Moderate:Engine is certified to be emission compliant for 125hours of actual engine running time.

    Intermediate:Engine is certified to be emission compliant for 250hours of actual engine running time.

    Extended:Engine is certified to be emission compliant for 500hours of actual engine running time. For example, atypical walk-behind lawn mower is used 20 to 25 hoursper year. Therefore, the Emissions Durability Periodof an engine with anintermediate rating would equateto 10 to 12 years.

    Certain Briggs & Stratton engines will be certified tomeet the United States Environmental ProtectionAgency (USEPA) Phase 2 emission standards. ForPhase 2 certified engines, the Emissions Compliance

    Period referred to on the Emissions Compliance labelindicates the number of operating hours for which theengine has been shown to meet Federal emissionrequirements.

    For engines less than 225 cc displacement.Category C = 125 hoursCategory B = 250 hoursCategory A = 500 hours

    For engines of 225 cc or more displacement.Category C = 250 hoursCategory B = 500 hoursCategory A = 1000 hours.

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    Engine MaintenanceRegular maintenance will improve the performance andextend the life of the engine. See any Authorized Briggs& Stratton Dealer for service. Use only genuineBriggs & Stratton parts. Other parts may notperform as well, may damage the engine, and mayresult in injury.In addition, use of other parts may voidyour warranty.

    Emission ControlMaintenance, replacement or repair of the emissioncontrol devices and systems may be performed byany nonroad engine repair establishment orindividual.However, to obtain no charge repairs underthe terms and provisions of the Briggs & Strattonwarranty statement, any service or emission controlpart repair or replacement must be performed by afactory authorized dealer. See Emission Warrantysection for details.

    Unintentional sparking can resultin fire or electric shock.

    Fire or explosion can causesevere burns or death.

    Unintentional start-up can resultin entanglement, traumaticamputation, or laceration.

    Before performing maintenance:

    Disconnect spark plug wire andkeep it away from spark plug.

    Disconnect battery at negativeterminal (only engines with electrstart).

    Do not strike the flywheel with ahammer or hard object becausethe flywheel may later shatterduring operation.

    Do not tamper with governorspring, links or other parts toincrease engine speed.

    Use only correct tools.

    When testing for spark:

    Use approved spark plug tester.

    Do not check for spark with sparkplug removed.

    WARNING

    Follow the instructions and schedules indicated below.

    Clean combustion chamber

    TaskPerform task at hourlyor calendar interval,whichever comes first.

    Check Oil Level

    Inspect spark arrester (if equipped)

    Clean air cooling system **

    Replace spark plug

    Change Oil*

    Service foam air cleaner element **

    * Change oil after first 5 to 8 hours of use, then every 50 hours or every season. Change oil every 25 hourswhen operating the engine under heavy load or in high temperatures.

    ** Clean more often under dusty conditions or when airborne debris is present. Replace air cleaner parts, if verydirty.

    *** On string trimmer applications:clean debris at each refueling, sooner if needed(see CLEANING DEBRISsection);have qualified technician clean air cooling system every 30 hours, everyseason, or sooner if needed, especially in high debris conditions (see AIR COOLING SYSTEMsection).

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    Air CleanerAll engines have an air cleaner cartridge. The cartridgeis either flat or oval (see illustrations). In addition, someengines have a pre-cleaner.

    CAUTION

    Do not use pressurized air or solvents to clean

    cartridge. Pressurized air can damage cartridge;

    solvents will dissolve cartridge.

    Pre-cleaner

    To clean pre-cleaner (if equipped), separate it fromcartridge and wash in liquid detergent and water. Air drythoroughly. Do not oil. Re-assemble dry pre-cleaner onclean cartridge.

    Flat Air Cleaner

    1. Loosen screw and tilt cover down.2. Remove air filter.

    3. Install new filter with the lip of pre-cleaner , if

    equipped, at bottom of cartridge pleats.

    4. Insert covers tabs into slots in bottom of base.5. Tilt cover up into place and tighten screw.

    Oval Air Cleaner

    1. Loosen two screws and lift off cover.

    2. Remove air cleaner cartridge and pre-cleaner

    if equipped, carefully from base to ensure nodebris falls into engine.

    3. Place new pre-cleaner on cartridge and re-installnew cartridge assembly securely into base.

    4. Place cover over air cleaner and tighten screws.

    Spark Plug

    Check the spark plug every 100 hours. Replace thespark plug if upon inspection the electrodesareburned or worn. Ensure the spark plug is clean. Check

    the gap with a feeler gage and reset to .76 mm or0.30 in. if necessary. Use only Briggs & Stratton SparkTester (part number 19368) to check for spark.

    Note: In some areas, local law requires using resistorspark plug to suppress ignition signals. If thisengine was originally equipped with resistorspark plug, use same type for replacement.

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    Combustion DepositsWe recommend that after every 100-300 hours you have an authorized Briggs & Stratton Service Dealer removecombustion deposits from the cylinder, cylinder head, top of piston, and around valves.

    MufflerReplacement parts for the muffler must be the sameand installed in the same position as the original parts,otherwise fire can occur.

    WARNING

    Fuel SystemDrain fuel tank or close fuel shut-off valve before

    replacing fuel filter. Otherwise, fuel can leak out

    creating a fire/explosion hazard.

    Replacement parts for fuel system (cap, hoses, tanks,

    filters, etc.) must be the same as original parts,

    otherwise fire can occur.

    WARNING

    Air Cooling System

    Over time debris may accumulate in cylinder cooling fins and cannot be observed without partial engine disassemblythis reason, we recommend that you have an authorized Briggs & Stratton Service Dealer clean the air cooling syper recommended intervals. Equally important is to keep top of engine free from debris. See Cleaning Debris sec

    Cleaning DebrisDaily or before every use, clean grass, chaff oraccumulated debris from engine. Keep linkage, springand controls clean. Keep area around and behindmuffler free of any combustible debris.Keeping engine clean allows air movement aroundengine.Engine parts should be kept clean to reduce the risk ofoverheating and ignition of accumulated debris. This isespecially important if cutting tall grass.On string trimmer applications clean accumulated

    debris at each refueling, sooner if needed.

    Clean all areas shown below.

    Do not use water to clean engine parts. Watercould contaminate fuel system. Use a brush or cloth.

    CAUTION

    WARNING

    Finger Guard Linkage, Springs& Controls Muffler Area & Spark Arrest

    Carburetor Adjustment

    The carburetor on this engine is not adjustable.

    Electric Start Engine

    Follow equipment manufacturers recommendation forcharging battery.

    The manufacturer of the equipment on whichthis engine is installed specifies top speed atwhich the engine will be operated. DO NOTEXCEED this speed.

    WARNING

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    Warranty Information

    Briggs & Stratton Corporation (B&S), the California Air Resources Board (CARB)and the United States Environmental Protection Agency (U.S. EPA)

    Emissions Control System Warranty Statement(Owners Defect Warranty Rights and Obligations)

    The California Air Resources Board (CARB), U.S. EPA andB&S are pleased to explain the Emissions Control SystemWarranty on your small off-road engine (SORE). InCalifornia, new small off-road engines model year 2006 andlater must be designed, built and equipped to meet the

    States stringent anti-smog standards.

    Elsewhere in the United States, new non-road, spark-ignitionengines certified for model year 1997 and later must meetsimilar standards set forth by the U.S. EPA. B&S mustwarrant the emissions control system on your engine for the

    periods of time listed below, provided there has beeabuse, neglect or improper maintenance of your off-road engine.

    Your emissions control system includes parts such acarburetor, air cleaner, ignition system, fuel line, mufflecatalytic converter. Also included may be connectorsother emissions related assemblies.

    Where a warrantable condition exists, B&S will repairsmall off-road engine at no cost to you including diagnparts and labor.

    Briggs & Stratton Emissions Control Defects Warranty Coverage

    Small off-road engines are warranted relative to emissions control parts defects for a period of two years, subject to provisionforth below. If any covered part on your engine is defective, the part will be repaired or replaced by B&S.

    Owners Warranty Responsibilities

    As the small off-road engine owner, you are responsible forthe performance of the required maintenance listed in yourOperating and Maintenance Instructions. B&S recommendsthat you retain all your receipts covering maintenance on

    your small off-road engine, but B&S cannot deny warrantysolely for the lack of receipts or for your failure to ensure theperformance of all scheduled maintenance.

    As the small off-road engine owner, you should however beaware that B&S may deny you warranty coverage if yoursmall off-road engine or a part has failed due to abuse,neglect, improper maintenance or unapprovedmodifications.

    You are responsible for presenting your small off-road eto an Authorized B&S Service Dealer as soon as a proexists.

    The undisputed warranty repairs should be completedreasonable amount of time, not to exceed 30 days.

    If you have any questions regarding your warranty rightresponsibilities, you should contact a B&S SeRepresentative at 1-414-259-5262.

    The emissions warranty is a defects warranty. Defectjudged on normal engine performance. The warranty related to an in-use emissions test.

    Briggs & Stratton Emissions Control Defects Warranty Provisions

    The following are specific provisions relative to your Emissions Control Defects Warranty Coverage. It is in addition to theengine warranty for non-regulated engines found in the Operating and Maintenance Instructions.1. Warranted Parts

    Coverage under this warranty extends only to the partslisted below (the emissions control systems parts) to theextent these parts were present on the engine

    purchased.a. Fuel Metering System Cold start enrichment system Carburetor and internal parts Fuel pump Fuel line, fuel line fittings, clamps Fuel tank, cap and tether Carbon canister

    b. Air Induction System Air cleaner Intake manifold Purge and vent line

    c. Ignition System Spark plug(s) Magneto ignition system

    d. Catalyst System Catalytic converter

    Exhaust manifold Air injection system, Pulse valvee. Miscellaneous Items

    Vacuum, temperature, position, time sensitivevalves and switches

    Connectors and assemblies2. Length of Coverage

    B&S warrants to the initial owner and each subsequentpurchaser that the Warranted Parts shall be free fromdefects in materials and workmanship which caused thefailure of the Warranted Parts for a period of two yearsfrom the date the engine is delivered to a retail purchaser.

    3. No ChargeRepair or replacement of any Warranted Part will be

    performed at no charge to the owner, incldiagnostic labor which leads to the determination tWarranted Part is defective, if the diagnostic woperformed at an Authorized B&S Service Dealer

    emissions warranty service contact your neAuthorized B&S Service Dealer as listed in the YPages under Engines, Gasoline, Gasoline EngLawn Mowers, or similar category.

    4. Claims and Coverage ExclusionsWarranty claims shall be filed in accordance witprovisions of the B&S Engine Warranty Policy. Warcoverage shall be excluded for failures of WarraParts which are not original B&S parts or becauabuse, neglect or improper maintenance as set fothe B&S Engine Warranty Policy. B&S is not liabcover failures of Warranted Parts caused by the uadd-on, non-original, or modified parts.

    5. MaintenanceAny Warranted Part which is not scheduledreplacement as required maintenance or whicscheduled only for regular inspection to the effe

    repair or replace as necessary shall be warranted defects for the warranty period. Any Warranted Part wis scheduled for replacement as required maintenshall be warranted as to defects only for the period oup to the first scheduled replacement for that partreplacement part that is equivalent in performancedurability may be used in the performance ofmaintenance or repairs. The owner is responsible foperformance of all required maintenance, as definthe B&S Operating and Maintenance Instructions.

    6. Consequential CoverageCoverage hereunder shall extend to the failure oengine components caused by the failure ofWarranted Part still under warranty.

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    LIMITED WARRANTYBriggs & Stratton Corporation will repair or replace, free of charge, any part(s) of the engine that is defectivein material or workmanship or both. Transportation charges on parts submitted for repair or replacementunder this warranty must be borne by purchaser. This warranty is effective for and is subject to the time

    periods and conditions stated below. For warranty service, find the neares t Author ized Service Dealer inour dealer locator map at www.briggsandstratton.com, or by calling 1-800-233-3723, or as listed in theYellow Pages.

    THERE IS NO OTHER EXPRESS WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OFMERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROMPURCHASE, OR TO THE EXTENT PERMITTED BY LAW ANY AND ALL IMPLIED WARRANTIES AREEXCLUDED. LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES ARE EXCLUDED TO THEEXTENT EXCLUSION IS PERMITTED BY LAW. Some states or countries do not allow limitations on howlong an implied warranty lasts, and some states or countries do not allow the exclusion or limitation ofincidental or consequential damages, so the above limitation and exclusion may not apply to you. Thiswarranty gives you specific legal rights and you may also have other rights which vary from state to state andcountry to country.

    Effective 12/06

    BRIGGS & STRATTON ENGINE OWNER WARRANTY POLICY

    WARRANTY TERMS **

    Brand / Product Type Consumer Use Commercial Use

    Vanguard 2 years 2 years

    Extended Life Series, I/C, Intek I/C, Intek Pro 2 years 1 year

    Kerosene Fuel Operated Engines 1 year 90 days

    All Other Briggs & Stratton Engines 2 years 90 days

    ** Engines used on Home Standby Generator applications are warranted under consumer use only.This warranty does not apply to engines on equipment used for prime power in place of a utility.Engines used in competitive racing or on commercial or rental tracks are not warranted.

    The warranty period begins on the date of purchase by the first retail consumer or commercial end user, and

    continues for the period of time stated in the table above. Consumer use means personal residential household useby a retail consumer. Commercial use means all other uses, including use for commercial, income producing orrental purposes. Once an engine has experienced commercial use, it shall thereafter be considered as a commercialuse engine for purposes of this warranty.

    NO WARRANTY REGISTRATION IS NECESSARY TO OBTAIN WARRANTY ON BRIGGS & STRATTONPRODUCTS. SAVE YOUR PROOF OF PURCHASE RECEIPT. IF YOU DO NOT PROVIDE PROOF OF THEINITIAL PURCHASE DATE AT THE TIME WARRANTY SERVICE IS REQUESTED, THE MANUFACTURINGDATE OF THE PRODUCT WILL BE USED TO DETERMINE THE WARRANTY PERIOD.

    Briggs & Stratton Engines Are Made Under One Or More Of The Following Patents: Design D-247,177 (Other Patents Pending)

    6,691,683

    6,647,9426,622,6836,615,7876,617,7256,603,2276,595,8976,595,1766,584,9646,557,8336,542,074

    6,520,141

    6,495,2676,494,1756,472,7906,460,5026,456,5156,382,1666,369,5326,356,0036,349,6886,347,614

    6,325,036

    6,311,6636,284,1236,263,8526,260,5296,242,8286,239,7096,237,5556,230,6786,213,0836,202,616

    6,145,487

    6,142,2576,135,4266,116,2126,105,5486,347,6146,082,3236,077,0636,064,0276,040,7676,014,808

    6,012,420

    5,992,3675,904,1245,894,7155,887,6785,852,9515,843,3455,823,1535,819,5135,813,3845,809,958

    5,803,035

    5,765,7135,732,5555,645,0255,642,7015,6283525,619,8455,606,9485,606,8515,605,1305,497,679

    5,548,955

    5,546,9015,445,0145,503,1255,501,2035,497,6795,320,7955,301,6435,271,3635,269,7135,265,700

    5,243,878

    5,235,9435,234,0385,228,4875,197,4265,197,4255,197,4225,191,8645,188,0695,186,1425,150,674

    5,138,996

    5,086,8905,070,8295,058,5445,040,6445,009,2084,996,9564,977,8794,977,8774,971,2194,895,119

    4,875,448

    4,819,5934,720,6384,719,6824,633,5564,630,4984,522,0804,520,2884,512,4994,453,5074,430,984

    D 476,629

    D 457,891D 368,187D 375,963D 309,457D 372,871D 361,771D 356,951D 309,457D 308,872D 308,871

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    Briggs & Stratton welcomes warranty repair andapologizes to you for being inconvenienced. AnyAuthorized Service Dealer may perform warrantyrepairs. Most warranty repairs are handled routinely,but sometimes requests for warranty service may notbe appropriate. For example, warranty would not applyif engine damage occurred because of misuse, lack of

    routine maintenance, shipping, handling, warehousingor improper installation. Similarly, warranty is void ifthe serial number of the engine has been removed orthe engine has been altered or modified.

    If a customer differs with the decision of the ServiceDealer, an investigation will be made to determinewhether the warranty applies. Ask the Service Dealerto submit all supporting facts to his Distributor or theFactory for review. If the Distributor or the Factorydecides that the claim is justified, the customer will befully reimbursed for those items that are defective. Toavoid misunderstanding which might occur betweenthe customer and the Dealer, listed below are some ofthe causes of engine failure that the warranty does notcover.

    Normal wear:

    Engines, like all mechanical devices, need periodicparts service and replacement to perform well.Warranty will not cover repair when normal use hasexhausted the life of a part or an engine.

    Improper maintenance:

    The life of an engine depends upon the conditionsunder which it operates, and the care it receives.Some applications, such as tillers, pumps and rotarymowers, are very often used in dusty or dirty

    conditions, which can cause what appears to bepremature wear. Such wear, when caused by dirt,dust, spark plug cleaning grit, or other abrasivematerial that has entered the engine because ofimproper maintenance, is not covered by warranty.

    This warranty covers engine related defectivematerial and/or workmanship only, and notreplacement or refund of the equipment to whichthe engine may be mounted. Nor does thewarranty extend to repairs required because of:

    1. PROBLEMS CAUSED BY PARTS THAT ARENOT ORIGINAL BRIGGS & STRATTON PARTS.

    2. Equipment controls or installations that preventstarting, cause unsatisfactory engine performance,or shorten engine life. (Contact equipmentmanufacturer.)

    3. Leaking carburetors, clogged fuel pipes, stickingvalves, or other damage, caused by usingcontaminated or stale fuel. (Use clean, fresh,lead-free gasoline and Briggs & Stratton FuelStabilizer, Part No. 5041.)

    4. Parts which are scored or broken because anengine was operated with insufficient orcontaminated lubricating oil, or an incorrect gradof lubricating oil (check oil level daily or after eve8 hours of operation. Refill when necessary andchange at recommended intervals.) OIL GARDmay not shut down running engine. Engine

    damage may occur if oil level is not properlymaintained. Read Operating & MaintenanceInstructions.

    5. Repair or adjustment of associated parts orassemblies such as clutches, transmissions,remote controls, etc., which are not manufactureby Briggs & Stratton.

    6. Damage or wear to parts caused by dirt, whichentered the engine because of improper aircleaner maintenance, re-assembly, or use of anon-original air cleaner element or cartridge. (Atrecommended intervals, clean and re-oil the

    Oil-Foamelement or the foam pre-cleaner, andreplace the cartridge.) Read Operating &Maintenance Instructions.

    7. Parts damaged by over-speeding, or overheatincaused by grass, debris, or dirt, which plugs orclogs the cooling fins, or flywheel area, or damagcaused by operating the engine in a confined arewithout sufficient ventilation. (Clean fins on thecylinder, cylinder head and flywheel atrecommended intervals.) Read Operating &Maintenance Instructions.

    8. Engine or equipment parts broken by excessivevibration caused by a loose engine mounting,loose cutter blades, unbalanced blades or looseunbalanced impellers, improper attachment ofequipment to engine crankshaft, over-speeding oother abuse in operation.

    9. A bent or broken crankshaft, caused by striking solid object with the cutter blade of a rotary lawnmower, or excessive v-belt tightness.

    10. Routine tune-up or adjustment of the engine.

    11. Engine or engine component failure, i.e.,combustion chamber, valves, valve seats, valveguides, or burned starter motor windings, cause

    by the use of alternate fuels such as, liquifiedpetroleum, natural gas, altered gasolines, etc.

    Warranty is available only through service dealerswhich have been authorized by Briggs & StrattonCorporation. your nearest Authorized ServiceDealer is listed in the Yellow Pages of yourtelephone directory under Engines, Gasoline orGasoline Engines, Lawn Mowers, or similarcategory.

    ABOUT YOUR ENGINE WARRANTY