brief summary of project - welcome to...

BRIEF SUMMARY OF PROJECT

for

PROPOSED PIGMENTS, DYES & DYE

INTERMEDIATES MANUFACTURING UNIT

of

M/s. SHREE PARSHWNATH COLOURANTS L.L.P.

Plot No. D-2/CH/50, Dahej Industrial Estate-2,

Taluka: Vagra, Dist: Bharuch – 392 130 (Guj.)

NABL Accredited Testing Laboratory

ISO 9001:2008 Certified Company

Aqua-Air Environmental Engineers P. Ltd.

403, Centre Point, Nr. Kadiwala School, Ring

Road, Surat - 395002

Prepared By:











Prepared By:

BRIEF SUMMARY OF THE PROJECT:

1.1 Project Details

Proposed pigments, dyes & dye intermediates manufacturing unit.

1.2 Proposed Products along with Production Capacity

Sr.

No.

Products * CAS No. Proposed

Capacity

(MT/Month)

A PIGMENTS 1200

1 PIGMENT GREEN 7 1325-53-6

2 PIGMENT GREEN 36 40302-13-7

3 PIGMENT BLUE 15.0 147-14-8

4 PIGMENT BLUE 15.1 147-14-8

5 PIGMENT BLUE 15.3 147-14-8

6 PIGMENT BLUE 15.4 147-14-8

7 PIGMENT BLUE 15.6 147-14-8

8 PIGMENT BLUE 60 81-77-6

9 PIGMENT ORANGE 5 3468-63-1








17 PIGMENT ORNAGE 64 72102-84-2


19 PIGMENT RED 1 6410-10-2

20 PIGMENT RED 2 6041-94-7

21 PIGMENT RED 3 2425-85-6

22 PIGMENT RED 8 6410-30-6

23 PIGMENT RED 38 6358-87-8

24 PIGMENT RED 48 3564-21-4

25 PIGMENT RED 48.1 7585-41-3

26 PIGMENT RED 48.2 7023-61-2

27 PIGMENT RED 48.3 15782-05-5

28 PIGMENT RED 48.4 5280-66-0

29 PIGMENT RED 49.1 1103-38-43

30 PIGMENT RED 49.2 1103-39-5

31 PIGMENT RED 53 2092-56-0

32 PIGMENT RED 53.1 5160-02-1

33 PIGMENT RED 57 5858-81-1

34 PIGMENT RED 57.1 5281-04-9

35 PIGMENT RED 63.1 6417-83-0

36 PIGMENT RED 112 6535-46-2

37 PIGMENT RED 122 980-26-7

38 PIGMENT RED 144 5280-78-4

39 PIGMENT RED 146 5280-68-2

40 PIGMENT RED 149 4948-15-6

41 PIGMENT RED 166 3905-19-9

42 PIGMENT RED 168 4378-61-4

43 PIGMENT RED 170 2786-76-7

44 PIGMENT RED 176 12225-06-8

45 PIGMENT RED 177 4051-63-2

46 PIGMENT RED 178 3049-71-6

47 PIGMENT RED 179 5221-31-3

48 PIGMENT RED 185 51920-12-8

49 PIGMENT RED 187 59487-23-9

50 PIGMENT RED 188 61847-48-1

51 PIGMENT RED 207 71819-77-7

52 PIGMENT RED 208 31778-10-6

53 PIGMENT RED 210 61932-63-6

54 PIGMENT RED 242 52238-92-3

55 PIGMENT RED 254 84632-65-5

56 PIGMENT RED 264 88949-33-1

57 PIGMENT VIOLET 19 1047-16-1



60 PIGMENT YELLOW 1 2512-29-0








































100 PIGMENT YELLOW 191 129423-54-7

101 PIGMENT YELLOW 191.1 154946-66-7

102 PIGMENT YELLOW 194 82199-12-0

103 PIGMENT YELLOW 196 68186-90-3

104 PIGMENT YELLOW 213 220198-21-0

105 COPPER PHTHALOCYANINE BLUE CRUDE 147-14-8

B SOLVENT DYES 500

106 SOLVENT BLACK 3 4197-25-5

107 SOLVENT BLACK 27 12237-22-8

108 SOLVENT BLUE 35 17354-14-2

109 SOLVENT BLUE 36 14233-37-5

110 SOLVENT BLUE 58 61814-09-3

111 SOLVENT BLUE 59 6994-46-3

112 SOLVENT BLUE 68 4395-65-7

113 SOLVENT BLUE 79 74499-36-8

114 SOLVENT BLUE 97 61969-44-6

115 SOLVENT BLUE 98 71819-49-3

116 SOLVENT BLUE 101 6737-68-4

117 SOLVENT BLUE 102 15403-56-2

118 SOLVENT BLUE 104 116-75-6

119 SOLVENT BLUE 107 12223-02-8

120 SOLVENT BLUE 122 67905-17-3

121 SOLVENT BLUE 128 18038-99-8

122 SOLVENT BROWN 53 64696-98-6

123 SOLVENT GREEN 3 128-80-3



126 SOLVENT GREEN 28 71839-01-5

127 SOLVENT GREEN 33 10671-57-8

128 SOLVENT ORANGE 58 71775-93-4




132 SOLVENT ORANGE 105 31482-56-1

133 SOLVENT ORANGE 112 70546-25-7

134 SOLVENT ORANGE 196 71775-93-3

135 SOLVENT RED 19E 56358-09-9

136 SOLVENT RED 23 85-86-9

137 SOLVENT RED 24 85-83-6

138 SOLVENT RED 27 1320-06-5

139 SOLVENT RED 52 82-39-0

140 SOLVENT RED 111 82-38-2

141 SOLVENT RED 127 61969-48-0

142 SOLVENT RED 135 20749-68-2

143 SOLVENT RED 149 71902-18-6

144 SOLVENT RED 151 114013-41-1

145 SOLVENT RED 161 85750-13-6

146 SOLVENT RED 164 71819-51-7

147 SOLVENT RED 168 71832-19-4

148 SOLVENT RED 169 27354-18-3

149 SOLVENT RED 172 63512-13-0

150 SOLVENT RED 179 6829-22-7

151 SOLVENT RED 195 164251-88-1

152 SOLVENT RED 196 52372-36-8

153 SOLVENT RED 197 52372-39-1

154 SOLVENT RED 207 10114-49-5

155 SOLVENT RED 227 2944-28-7

156 SOLVENT VIOLET 13 81-48-1




160 SOLVENT VIOLET 49 205057-15-4


162 SOLVENT YELLOW 14 842-07-9












174 SOLVENT YELLOW 107 67990-27-6


176 SOLVENT YELLOW 124 34432-92-3

177 SOLVENT YELLOW 131 71819-82-4

178 SOLVENT YELLOW 133 51202-86-9

179 SOLVENT YELLOW 145 27425-55-4

180 SOLVENT YELLOW 157 27908-75-4

181 SOLVENT YELLOW 160.1 94945-27-4

182 SOLVENT YELLOW 163 13676-91-0

183 SOLVENT YELLOW 167 38489-24-6

184 SOLVENT YELLOW 172 68427-35-0

185 SOLVENT YELLOW 185 27425-55-4

186 SOLVENT YELLOW 196 38215-36-0

187 SOLVENT YELLOW 257 --

C OTHER DYES 500

188 OPTICAL BRIGHTENER (OB) 7128-64-5

189 OPTICAL BRIGHTENER 184 (OB 184) 7128-64-5

190 OPTICAL BRIGHTENER 1 (OB 1) 1533-45-5

191 ACID RED 52 3520-42-1

192 ACID YELLOW 184 61968-07-8

193 ACID YELLOW 250 93859-32-6

194 BASIC VIOLET 1 8004-87-3

195 BASIC VIOLET 11 2390-63-8

196 BASIC VIOLET 11.1 39393-39-0

197 BASIC YELLOW 40 12221-32-5

198 DISPERSE ORANGE 47 12236-03-2

199 DISPERSE YELLOW 186 108173-53-1

200 DISPERSE YELLOW 201 80748-21-6

D INTERMEDIATES 250

201 8-AMINOQUINALDINE 18978-78-4

202 DINITRONAPTHALENE 602-38-0

203 4-CHLORO 1,8 NAPTHALICANHYDRIDE 4053-08-1

204 1,5 DIAMINO NAPTHALENE 2243-62-1

205 1,8 DIAMINO NAPTHALENE 479-27-6

206 1-CHLORO ANTHRAQUINONE 82-44-0

207 1,5 DICHLORO ANTHRAQUINONE 82-46-2

208 1,8 DICHLORO ANTHRAQUINONE 82-43-9

209 5 ACETOACETLY AMINO BENZIMIDAZOLONE 26576-46-5

210 5-(2’-HYDROXY-3’NAPHTHOYL)-

AMINOBENZIMIDAZOLONE

26848-40-8

211 PERYLENETETRACARBOXYLIC DIANHYDRIDE 128-69-8

212 1-PHENYL-3-METHYL-5-PYRAZOLONE (PMP) 89-25-8

213 QUINIZARINE 81-64-1

Total 2450

By-Products

1 POLY ALUMINIUM CHLORIDE 1327-41-9 800

2 SODIUM ALUMINIUM SILICATE 12003-51-9 1080

3 ALUMINIUM HYDROXIDE 21645-51-2 870

4 COPPER SULPHATE 7758-99-8 50

5 Dilute HCl 7647-01-0 300

6 Dilute H2SO4 7664-93-9 1000

7 SODIUM HYPOCHLORIDE 7681-52-9 100

Total 4200 *All products are water insoluble.

1.3 Water Requirement, Waste Water Generation and Treatment

Total raw water requirement will be 380 KL/day (Industrial: 345 KL/day + Domestic: 15

KL/day + Gardening: 20 KL/day) which will meet through GIDC water supply. Total waste

water generation will be 255 KL/day (Industrial: 240 KL/day + Domestic: 15 KL/day).

Company is going to set up effluent treatment plant (ETP) to be contained primary,

secondary and tertiary Treatment Facilities to treat waste water to be generated and

treated waste water will send to GIDC drain. Domestic waste water (15 KL/Day) will be

disposed of through septic tank & soak pit.

1.4 Air Pollution Source and Control Management

The source of flue gas emission will be from the stacks attached to Boilers, Thermic Fluid

Heater (TFH) and D.G. set (emergency standby). Process gas emission will be from

process vent.

Adequate air pollution control system will be installed to control and prevent emission

from stakes/vent to air.

• Multicyclone separator with bag filter will be installed to boilers and TFH &

adequate stakes height will be provided.

• Water scrubber followed by caustic scrubber will be installed to process vent and

adequate vent height will be provided.

• As diesel will be used as a fuel in D.G. Set, adequate stack height will be provided to

control the emission.

1.5 Hazardous/Solid Waste Generation and Disposal Mode

Four categories of Hazardous/Solid Wastes will be generated. Treatment, storage &

disposal mode for the same will be followed as per Hazardous & Other Wastes

(Management & Trans-boundary Movement) Rules, 2016.

SR.

NO.

TYPE OF

WASTE

CATEGORY

NO.

QUANTITY DISPOSAL

1 ETP Sludge 34.3

400 MT/Month Collection, Storage, Transportation and

sent to common TSDF site for disposal.

2 Used Oil 5.1 60 Kg/Month Collection, Storage, Transportation and

given to GPCB registered reprocessor/

refiner

4 Discarded

Drums

Bags

33.1

1000 Nos./Month

50MT/Month

Collection, Storage, Decontamination,

Transportation & given to GPCB

authorized Vendor

5 Distillation

Residue

20.3 4 MT/Month Collection, Storage, Transportation and

sent for co-processing in cement

industries or to CHWIF for disposal.

1.6 Green Belt

Total 19,950 m2

land area is available at site; out of this area about 3,990 sq. meter (20

%) area will be covered as greenbelt and other forms of greenery.

1.7 Power & Fuel Requirements

• Power Requirement: 1 MW

• Sources:

- DGVCL

- D.G. Set (Proposed): 1000 KVA

(to be used in emergency only)

• Fuel Requirement:

- Agro waste/Coal/Briquettes: 3.02 MT/hr

- Diesel: 250 Liter/day

1.8 Estimated Project cost along with analysis in terms of economic viability of the

project.

Total capital investment for proposed project is Rs. 40 crores.

brief summary of project - welcome to...

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