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    Experimental verification of a staycable delta frame model

    &1 Parag S. NimsePhD, PEFormer PhD Student, Department of Civil Engineering, University of

    Toledo, Toledo, Ohio, USA

    &2 Douglas K. NimsPhDAssociate Professor, Department of Civil Engineering, University of

    Toledo, Toledo, Ohio, USA

    &3 Arthur Helmicki PhDProfessor, School of Electronic and Computing Systems, University ofCincinnati Infrastructure Institute, University of Cincinnati, Cincinnati,Ohio, USA

    &4 Victor J. HuntPhDResearch Associate Professor, School of Electronic and ComputingSystems, University of Cincinnati Infrastructure Institute, University ofCincinnati, Cincinnati, Ohio, USA

    1 2 3 4

    The accuracy of a finite-element model depends on the assumptions made during modelling. A combined

    experimental and analytical approach which uses a minimum of expensive instrumentation and construction loading

    to verify the modelling assumptions and validate the mathematical model was used to study a delta frame on the

    Veterans9Glass City Skyway (VGCS). The VGCS is a twin segmental box girder cable-stayed bridge with three lanes in

    each direction located in Toledo, Ohio. The delta frame is a complex and critical element of the bridge that transfers

    loads from the box girders to the stay cables. It was instrumented with a sparse array of strain gauges. A small

    number of strain gauges were placed in regions of expected high strain. The model was calibrated using the

    prestressing loads and was used to investigate potential cracking during construction of the delta frame and was

    incorporated in a larger model of the entire bridge. The accuracy of the work was confirmed by inspection for cracking

    and strain measurements on the completed bridge.

    NotationA cross-sectional area (transformed) of the

    bottom chord

    Iy, Iz of inertia abouty and z axisMy, Mz moment abouty and z axis

    P axial force in the member

    Yy, Yz distance fromy and z axis respectively

    s normal stress at the gauge location

    1. Introduction

    The Veterans9 Glass City Skyway (VGCS) (see Figure 1) is a

    cable-stayed bridge on the eastern edge of downtown Toledo,

    Ohio that spans the Maumee River. It carries six lanes of

    interstate I 280. The bridge has a single plane of fanned stays.It has several unique features. It is the first bridge in the USA

    to have a stay cable cradle in pylon. At the time it was built, it

    had the largest cable stays ever used. It is the only bridge in the

    USA with stainless steel stay cable sheathing. It is the first

    bridge in the world with glass panels in the pylon internally lit

    by programmable light emitting diodes. It also employs delta

    frames: a fairly new approach for attaching the single plane ofstays to the roadway box beams.

    A research project was developed to study the construction and

    service life response of the bridge. The objective was to use

    instrumentation and continuous monitoring to collect mea-

    surements from a limited number of critical locations on the

    structure to understand the overall bridge performance. Delta

    frames are critical elements in the structure of the Veterans9

    Glass City Skyway (VGCS) cable-stayed bridge. Delta frames

    are triangular elements contained within the concrete deck

    which carry live and dead loads from the twin box segments

    (see Figure 2) to the stay cables. The owner was concerned thatthe lower chords of the delta frames would crack during post-

    tensioning, handling and erection. These cracks would close

    later when the stays were tensioned. However, it was feared

    Bridge Engineering

    Volume 166 Issue BE1

    Experimental verification of a stay cable

    delta frame model

    Nimse, Nims, Helmicki and Hunt

    Proceedings of the Institution of Civil Engineers

    Bridge Engineering 166 March 2013 Issue BE1

    Pages 515 http://dx.doi.org/10.1680/bren.10.00023

    Paper 1000023

    Received 29/06/2010 Accepted 27/07/2011

    Published online 22/11/2012

    Keywords: bridges/cables & tendons

    ice | proceedings ICE Publishing: All rights reserved

    5

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    that the hairline cracks would provide a path for water ingress

    during the 100 year design life of the bridge. Thus, cracks

    during construction could result in future maintenance

    problems and shorten the service life of the delta frames.

    During design, the delta frames had been modelled with two-

    dimensional elements. To confirm there was no cracking, the

    present study was performed on one of the first delta frames

    cast. Although this study was performed concurrently with the

    rest of the bridge instrumentation project, the objectives of the

    present study were specific to the delta frames. During this

    study a more detailed three-dimensional (3D) model of the

    delta frame calibrated by measuring the strains at critical

    locations was developed. The calibrated model was then used

    to predict surface cracking. The model predictions were

    verified by strain measurement and inspection during the

    post-tensioning of the delta frame.

    The VGCS delta frames are difficult to model because of their

    geometry, the boundary conditions associated with various

    construction stages and heavy post-tensioning. The slender legsand the massive stay anchor block and tendon anchor blocks

    make it difficult accurately to determine the relative stiffnessesof the components. With insight from a priori two-dimensional

    (2D) model, a sparse instrument array was designed and a 3D

    model calibrated to better estimate the actual state of the

    structure. This is less expensive than a full blown instrument

    suite while decreasing the uncertainty in the assumptions.

    An accurate model is important because the delta frame model

    will be used in a larger calibrated model of the entire bridge. A

    2D design model is generally conservative and accurate enough

    to proceed with the construction of the bridge, but a calibrated

    model is necessary to assess the state of the bridge at the end of

    construction and to assist with future maintenance.

    Delta frames are an innovation that simplify construction of

    the main span by supporting the twin box segments with a

    single plane of stays (Figures 2 and 3). Delta frames have been

    used in the Varina-Enon Bridge over James River and the

    Chesapeake and Delaware Canal Bridge (Goni et al., 1999;

    Pate, 2000). On the VGCS, there are 42 delta frames, one at

    each end of the 20 stay cables, and two delta frames next to the

    pylon that have no stays. Each delta frame weighs approxi-

    mately 900 kN (100 tons). These delta frames are the largest

    and most heavily loaded yet designed. The VGCS Bridge was

    constructed using two methods. The backspan (Figure 3) south

    of the pylon was built in five spans, using temporary piers. The

    main span north of the pylon was built using the cantilever

    method to avoid obstructing the navigation channel.

    The loading of the delta frame changes completely from

    construction to service. The major construction events in the

    life of the delta frame are casting, initial post-tensioning,

    erecting the delta frame into final position on the bridge, final

    post-tensioning and the stressing of the stay. The initial post-

    tensioning was done in a storage yard with tendons DF2, DF3

    and DF1 being tensioned (Figures 4 and 5). Final post-

    tensioning was done with tendon DF4 when the delta frame

    was in its final position on the bridge (Figure 6). From theinitial post-tensioning until the stay is tensioned, the bottom

    Figure 1. Cantilever construction in progress, VGCS cable-stayed

    bridge

    Shoulder lane

    Southbound lanes

    Bottom chordNorthbound lanes

    tendon anchor blockMain span cross section

    at stay anchorages

    (looking upstation)

    Shoulder

    Girder centre lineTendoncarrying arm

    Stay anchor block

    Centre line

    survey and construction VGCS

    Grinder centre line

    Delta frame

    Anchor keys and

    segment keyways

    Lane Lane

    3.05 m

    8.64 m

    3.05 m3.66 m 3.66 m 3.66 m

    10.87 m

    Figure 2. Typical arrangement of a delta frame and segments at

    stay anchor locations

    Bridge Engineering

    Volume 166 Issue BE1

    Experimental verification of a

    stay cable delta frame model

    Nimse, Nims, Helmicki and Hunt

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    chord of the delta frame has some regions where the concrete

    may experience tensile stresses. When the stay is tensioned, the

    entire bottom chord goes into compression, thus eliminating

    any tensile stresses. As the entire VGCS is instrumented for

    long-term monitoring, the calibrated delta frame model will be

    incorporated into the analytical model of the full bridge and

    serve the broader purpose of supporting the maintenance of

    the bridge throughout its life.

    Since both stages of post-tensioning induced tension in regions

    of the bottom chord (Figure 2), cracking remained a possibility.

    A finite-element model of an individual delta frame was

    developed and calibrated against the measured short-term

    response for the first stage of post-tensioning, after which the

    strain levels at this stage were checked against cracking. This

    calibrated model was then used as a component of a more

    complex model of the cross-section. Agreement between the

    short-term strains calculated using the cross-section model and

    the measured strains during the DF4 stressing confirmed the

    calibration of the delta frame model. The cross-section model

    was then used to check the strain level at potential cracking

    locations. At this stage, the long-term strain levels (the combined

    strain levels owing to initial post-tensioning, self-weight with

    delta frame in its final position and final post-tensioning) were

    checked against cracking.

    The following sections present descriptions of the instrumen-

    tation, data collection and data processing, and discussion of

    the observations. The model calibration and strain verifi-

    cation process for both stages of post-tensioning is then

    discussed.

    2. Instrumentation

    The instrumentation system was designed to collect strain data

    for selected loading conditions in the critical regions of the

    delta frames in a form that could be used to validate the

    analysis. The critical event that causes significant tension in

    the bottom chord of the delta frame was tensioning of the

    tendons. Tensioning of the tendons was a relatively slow event

    (taking about an hour for three tendons) and the conditions of

    interest were the state of strain in the bottom chord before and

    after the tensioning of tendons. Therefore, a sampling rate of

    15 min was used to capture the effects of interest. To reduce the

    instrumentation costs, the delta frame instrumentation was

    compatible with the data acquisition systems used for the

    instrumentation on the rest of the bridge.

    Pier 26 nb and sb

    centre line

    Pier 29 nb and

    sb centre line

    Pier 30 nb and

    sb centre line

    Pier 27 nb and sb

    centre line

    Stay cable 20b Stay cable 20a

    Cantilever span

    north of the pylon

    Stay 18b anchorage point

    location of delta frame 18bTypical stay

    anchor point

    Stay cable 1b Stay cable 1a

    Pier 28 (pylon)

    centre line

    Back span

    south of the

    pylon

    Figure 3. Main span of Veterans9

    Glass City Skyway Bridge

    Girder centre lineGirder centre line

    Transverse tendons

    Tendon DF2

    Tendon

    DF4Tendon

    DF4Tendon

    DF3

    Tendon DF1

    Median

    slab

    Stay cable

    sheath

    Inside parapet

    Stay anchor

    block

    Delta frame bottom chord

    Delta frame

    tendon anchor

    block

    Delta frame and

    segment key ways

    looking area

    Centre line survey and

    construction-VGCS

    Tendon DF4

    anchor block

    Figure 4. Delta frame in final position with tendons shown

    Bridge Engineering

    Volume 166 Issue BE1

    Experimental verification of a

    stay cable delta frame model

    Nimse, Nims, Helmicki and Hunt

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    Since it was among the first to be cast, delta frame no.18B (the

    delta frame anchoring the eighteenth stay on the back span,

    Figure 3) was chosen to be instrumented. A preliminary 2D

    model of the delta frame was used to identify regions of

    anticipated high tensile strains in the bottom chord. The 2D

    model developed simulated the DF2, DF3 and DF1 post-

    tensioning. The tensioning of each tendon induces bending in

    the bottom chord. The deflected shape corresponding to these

    tensioning events can be seen in Figure 7. Since the long-term

    goal was to monitor the delta frame through all the important

    construction events up to and including the stressing of the stay

    cables, the design of the instrumentation took into account the

    projected behaviour of delta frame when in its final in-built

    position on the bridge and subjected to the tensioning of DF4.

    The gauges were located near the regions predicted to have

    high tensile stresses and aligned along the length of the bottom

    chord of the delta frame. The gauge configuration was sensitive

    to both bending and axial deformations and the measured

    strains are the sum of bending and axial strains at the gauge

    location.

    The gauges used were vibrating wire gauges 4200 (embedment)

    and model 4911 (sister bar) manufactured by Geokon

    (Geokon, 1997). Both gauge types come equipped with built-

    in thermistors for temperature monitoring and thermal

    correction. The vibrating wire gauge operates on the principle

    that the resonant frequency of a stretched wire changes when

    the tension in the wire changes. In practice, the gauge contains

    a wire stretched between two end blocks. Owing to deforma-

    tion of the concrete in which the gauge is embedded, the end

    blocks move relative to each other changing the tension in the

    wire. Changes in frequency are measured by plucking the wire

    and measuring the frequency with an electromagnetic coil. The

    embedment gauge has a short gauge length (153 mm) and isanchored by small plates at the end of the gauge. Cracks within

    the gauge length or in the region of the end plate could

    invalidate the readings. The sister bar has a longer gauge length

    (1384 mm) and is anchored by a piece of reinforcing bar which

    can span across local cracks. Therefore, cracking will not

    invalidate the average strain reading of the sister bar gauges.

    The short gauge length allows more accurate capture of peak

    strains while the longer gauge length allows meaningful

    readings in the event of cracking.

    Four embedment and four sister bar gauges were used as

    shown in Figure 8. The gauge locations are given in Table 1.The gauge output includes the effects of both axial forces and

    moments about the z and y axes. A pair of gauges, consisting

    of one gauge of each type, was put at each elevation at each

    gauged section. The redundancy of two gauges at the same

    vertical location increased the probability that the tensile

    strains of interest were captured. However, since both gauges

    were at the same elevation, the gauges cannot capture both the

    axial and bending force at a section. Therefore, the finite-

    element model must be used to find the internal forces and

    overall behaviour. Thus, the gauge configuration selected is a

    sparse economic array that captures the desired strains, has

    sufficient redundancy and can be used to verify the finite-

    element model while having a low cost.

    3. Data collection

    Data were continuously collected at 15 min intervals using a

    datalogger beginning the day when the delta frame was cast.

    The only time it was interrupted was during the transfer of the

    delta frame from the casting bed to the storage yard. The strain

    data were collected at 15 min intervals during the initial post-

    tensioning and at one-minute intervals during the final post-

    tensioning. The collected data were transferred to the laptop

    during periodic visits to the casting yard. Delta frame 18B was

    cast on 26 September 2003, moved to storage on the 30September 2003; initial post-tensioning was performed on 16

    October 2003 and final post-tensioning completed on 9 June

    2006.

    Projection of DF4 on bottom chord

    Projection of DF2 on bottom chord

    Projection of DF3 on bottom chord

    Projection of DF1 on bottom chord

    North bound side South bound side

    18BVNTO

    18BSNTO

    18BSNBI

    zaxis

    x axis

    18BVNBI

    18BVNBI

    18BBSSBI18BVSTO

    18BSSTO

    Figure 5. Projected view of delta frame bottom chord with gauge

    and tendon locations

    Figure 6. Delta frame on the bridge in its final position supported

    with temporary beams

    Bridge Engineering

    Volume 166 Issue BE1

    Experimental verification of a

    stay cable delta frame model

    Nimse, Nims, Helmicki and Hunt

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    4. Support conditions

    The support conditions for initial and final post-tensioning

    differ. During initial post-tensioning, the delta frame was

    stored in the casting yard in a horizontal position. Figure 9

    shows the stored position and supports. For final post-

    tensioning (DF4), the delta fame is supported so that it stands

    vertically (Figure 6) in its final position on the bridge with

    temporary supports. The two keys (Figures 4 and 6) at the

    junction of the bottom chord and the tendon-carrying arms on

    both ends of the delta frame fit into the keyways in the

    segments. At the top, the delta frame is connected to the

    segments through the cast-in-place median slab, Figure 4.

    Seven transverse tendons run through the top flange of the

    segments from the left end of the southbound segment to the

    right end of the northbound segment (see Figure 4, transverse

    tendons), and they go through the conduits placed inside the

    stay anchor block of the delta frame. The delta frame

    installation construction sequence begins with the lifting and

    supporting of the delta frame into its final position, followed

    by the pouring of median slab and area around the keys, then

    the stressing of the transverse tendons going through stay

    anchor block and ends with the tensioning of DF4.

    5. Data processing

    5.1 Initial post-tensioning (DF2-DF3-DF1 stressing)

    During the initial post-tensioning, tendon DF2 was tensioned,

    then tendon DF3 was tensioned and, finally, DF1 was tensioned.

    Typical support locations

    (symmetric aboutyaxis)

    Typical strain gauge location on lower

    face of lower chord

    y

    x

    Typical strain gauge location on upper

    face of lower chord

    Figure 7. Delta frame preliminary deformed shape (from

    Chamaria, 2004)

    0.38 m0.99 m

    Stay anchor block

    4.58 m

    0.43 m

    0.32 m

    0.85 m

    0.34 m

    0.12 m

    0.36 m

    0.15 m

    0.39 m

    0.43 m

    1.37 m1.37 m

    Plan

    1.12 m1.02 m

    1.32 m

    1.52 m

    8.22 m

    0.32 m

    0.61 m

    18BSNTO

    18BSNTO

    18BSNBI

    18BSNBIi

    18BSSBI

    18BSSBI

    18BSSTO

    18BSSTO

    18BVNTO

    18BVNTO

    18BVNBI

    Elevation

    18BVNB

    18BVSBI

    18BVSBI

    18BVSTO

    18BVSTO

    0.26 mTendon anchor block

    Figure 8. Delta frame elevation and plan view

    Bridge Engineering

    Volume 166 Issue BE1

    Experimental verification of a

    stay cable delta frame model

    Nimse, Nims, Helmicki and Hunt

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    A datum was set corresponding to strain levels at 11:00 am on

    the day of initial post-tensioning. During the initial post-

    tensioning, tendon DF2 (started at about 1:45 pm and completed

    around 2:00 pm) was tensioned first followed by tendon DF3

    (completed by 2:30 pm) and finally DF1 (completed by 2:45 pm).

    The datum strains were deducted from values at 2:15 pm, 2:30

    pm and 2:45 pm. Thus, the strains being studied are the short-term elastic strains solely owing to the initial post-tensioning.

    Table 2 shows the final strains (micro strain) at the end of each

    15 min time step, starting from 1:45 pm to 2:45 pm. Figure 10

    graphically illustrates the change in strains through time for all

    the gauges, starting at 11:00 am of October 21, 2003 to 6:00 pm

    of the same day. Gauge 18BVNBI failed and its response is not

    reported.

    5.2 Final post-tensioning (DF4 stressing)

    The stressing of DF4 took place when the delta frame was

    installed on the bridge. On 9 June 2006 post-tensioning started

    at 4:30 pm and ended at 4:45 pm. As for the initial post-tensioning, a datum level was set to a time corresponding to the

    start of post-tensioning. Figure 11 illustrates the short-term

    change in strain levels corresponding to tensioning. Here the

    data collection interval was set to 1 min. Table 3 gives the

    change in strain level for each gauge as a result of this activity.

    Since the time difference between the datum and the final

    reading for both initial and final post-tensioning was very

    small, the time-dependent effects such as creep, shrinkage, and

    relaxation are negligible.

    Gauge

    Gauge co-ordinates

    inches (25?4 mm )

    X Y Z

    18BVNTO 2219?31 8?38 6?75

    18BSNTO 2223?63 8?75 210?25

    18BVNBI 247?00 29?13 211?50

    18BSNBI 244?56 28?50 8?00

    18BVSTO 230?31 8?50 210?50

    18BSSTO 228?06 8?25 7?50

    18BVSBI 46?75 29?00 6?00

    18BSSBI 44?69 29?00 211?00

    Table 1. Gauge locations (see Figure 7 for orientation of the co-

    ordinate axes)

    Figure 9. Delta frame in storage yard in the horizontal post-

    tensioning position

    1:45 PMa2:15 PM a 2:30 PM a 2:45PM a

    Gauge

    DF2

    (2:00PM)bDF3

    (2:26PM)bDF1

    (2:42PM)b

    18BVNTO 5?8 20?1 246?6 213?9

    18BSNTO 20?1 21?9 42?7 216?8

    18BSNBI 2?2 23?0 34?6 91?5

    18BVSTO 21?5 273?0 227?5 230?0

    18BSSTO 4?9 53?6 24?5 211?5

    18BVSBI 20?2 55?8 52?5 74?3

    18BSSBI 23?9 225?0 70?2 60?8

    All readings in micro strain reported at gauge locationsaTime readings recordedbTime tensioning completedSign convention: (2) compression; (+) tension

    Table 2. Strain measurements during the post-tensioning

    sequence DF2-DF3-DF1

    95VNTO

    VSTO VSBI

    SNTO SNBI

    SSTO

    SSBI

    75

    55

    35

    15

    5

    25

    45 Time

    Hrs: min65

    851100 1200 1300 1400 1500 1600

    Microstrain

    Figure 10. Change in strain owing to DF2-DF3-DF1 post-

    tensioning

    Bridge Engineering

    Volume 166 Issue BE1

    Experimental verification of a

    stay cable delta frame model

    Nimse, Nims, Helmicki and Hunt

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    6. Discussion

    The following observations were made after processing the

    data to isolate the responses of each of the post-tensioning

    stages (Chamaria, 2004). Figure 5 shows that DF2 lies in the

    same vertical plane as gauges 18BSNTO, 18BVSTO and

    18BSSBI (average z coordinate 5 210?58 in (2270 mm)) so,

    when DF2 is tensioned, these gauges go in compression owing

    to the moment about the vertical axis (Myy) whereas the

    gauges on the positive z-axis are in tension owing to moment

    Myy (see Table 2). Since DF2 is in the arm on the south side

    of the delta frame, similar effects can be seen in the north arm,

    the difference being that the change in strain is smaller on the

    north side. Thus, DF2 tensioning creates an unsymmetric stress

    field.

    When DF3, which runs through both the north and south arms

    and lies on positive side of the z-axis (Figure 5), is tensioned, it

    has similar effects. Even after DF3 is tensioned, the delta frame

    is still unsymmetrically post-tensioned. Since DF3 goes from

    one tendon anchor block to the other, it also pushes the stay

    anchor block (Figure 4) down, thus transferring the load

    through the V-strut to the central part of the bottom chord

    bending it downwards. As a result, the four gauges near the V-

    strut show tension, and the gauges at the tendon anchor blocks

    show compression (Table 2). The tensioning of DF1 leads to

    symmetry in stress field owing to post-tensioning. All four

    gauges at the tendon anchor blocks are in compression, and all

    four gauges in the centre are in tension. After DF3, DF2 and

    DF1 were tensioned, the delta frame remained on its side in the

    casting yard for 18 months.

    At the end of the storage period, delta frame 18B was shippedto the site and moved into final position where DF4 was

    tightened. DF4 (Figure 5) lies on the centreline in the xz plane,

    so tensioning of DF4 has an effect similar to tensioning DF3.

    DF4 compresses the tendon-carrying arms, moving the stay

    anchor block down relative to the tendon anchor blocks,

    inducing additional tension in the critical regions of the bottom

    chord.

    The deformation of delta frame 18B when DF4 is stressed is

    constrained by the construction supports. At the deck level, the

    stay anchor block is prevented from moving freely because the

    median slab is in place and the transverse tendons are stressed(Figures 4 and 6). At the bottom of the delta frame, tendon

    anchor blocks are locked into the segments on both sides by

    pouring concrete into the gaps in the keyways, making them

    part of the segment webs on both sides. Thus, the stiffness of

    the entire cross-section comes into play and the movement of

    the delta frame is restricted. Despite these constraints, as

    expected, the tension in all the gauges increases (Table 3). The

    final deflected shaped is as shown in Figure 7.

    7. Model

    The finite-element model of the delta frame was calibrated

    against both the initial and final post-tensioning measurements.The finite-element analysis package Larsa 4D (Larsa, 2006) was

    used to simulate the staged post-tensioning DF3-DF2-DF1 as

    well as the construction sequence and subsequent final DF4

    tensioning. 3D beam elements were used for these models since

    Larsa can incorporate tendons only with beam elements. The

    structural information, including geometry, section properties,

    material properties for both concrete and non-prestressed and

    post-tensioning steel, and tendon geometry including eccentri-

    cities, was taken from the as-built construction drawings. Larsa

    models the tendons as forces with lines of action defined relative

    to the centreline of the beam. When the tendon is stressed in

    Larsa, a load case of equivalent forces that the tendon wouldexert on the members is generated. Where the tendons curve,

    the working points and radius of curvature are input. The

    construction event timing came from the post-tensioning logs

    30

    VNTOVSTOSNTO

    SSTOSNBI

    SSBIVSBI

    25

    15

    Microstrain

    5 Time

    hrs: min

    0

    5

    1525 1530 1535 1540 1545 1550

    10

    20

    Figure 11. Change in strain owing to DF4 POST-tensioning only

    Gauge Measured strains 4:45 PM Analytical strains

    18BVNTO 10?2 3?8

    18BSNTO 11?2 6?6

    18BSNBI 23?1 27?0

    18BVSTO 11?6 10?7

    18BSSTO 9?1 8?9

    18BVSBI 24?1 26?6

    18BSSBI 25?1 27?6

    All readings in micro strain reported at gauge locations.

    Table 3. Measured against analytic strain immediately after DF4

    post-tensioning

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    stay cable delta frame model

    Nimse, Nims, Helmicki and Hunt

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    and information provided by the contractor. Table 4 shows the

    tendon tensioning log as provided by the contractor.

    Since the short-term elastic strains used for calibration reflect

    only the change in response of the delta frame for individual

    post-tensioning events, only member stiffnesses were involved

    in the analysis; member mass and long-term effects had no

    influence.

    For the initial post-tensioning, analytical constraints were

    applied at the field support locations in the storage yard.

    Figure 12 shows the model developed for the initial post-

    tensioning phase. During initial post-tensioning, the delta

    frame was horizontal and separate from the overall structure.The supports were provided at the three locations, two on the

    bottom chord beam elements (y,z translation constrained) and

    one at the topmost point (xtranslation constrained). Although

    the actual delta frame was stored at five degrees to the

    horizontal, it was not necessary to simulate this in the model as

    all the beam members contributed only stiffness, not weight.

    Each of the post-tensioning stages from DF2 to DF3 to DF1

    was set as a construction stage in Larsa, and a staged

    construction analysis was conducted.

    The effects of parameters such as the stiffness of the members

    used to simulate the stay anchor block and the tendon anchor

    block were observed. These particular elements of the delta

    frame are critical to simulating observed response, since the

    load from post-tensioning goes to bottom chord through these

    elements. The star shape arrangement representing the stay

    anchor block shown in Figure 12 was found to be very

    sensitive. Some minor adjustments were made to simulate the

    loads applied due to stressing of the tendons. The top node in

    the arrangement is not the top-most point of the delta frame;

    rather it is the point where the tendons DF1 and DF2 cross

    each other (Figure 4). The only vertical element in the delta

    frame carries this load down to the centre node of the

    arrangement. The centre node is connected to the two tendon-

    carrying arms with slightly curved elements. Since the tendon

    path has to follow the element profile, the elements are curved

    such that their radii match exactly that of the radii of tendon

    DF3. The other adjustment is that these members are thickerso that they can accommodate the radius of DF4. It was also

    found that very stiff beam elements with dimensions summing

    up to that of the 3D block geometry (Figure 12) accurately

    simulated the measured response.

    In its storage position, the delta frame was supported at three

    locations (Figure 9); since the points of contact were wooden

    blocks, accurately representing the support conditions in the

    model was difficult. One of the support locations was the stay

    anchor block and other two supports were on the bottom

    chord, one about 5?18 m (17 feet) to the left from the centre

    line and the other about 5?49 m (18 feet) to the right from the

    centre line. As a result, the stay anchor blocks were

    cantilevered from the supports. Within reasonable, physical

    bounds, the analytical support conditions were varied to

    optimise the fit between the analytical and measured response

    to determine the final analytical support conditions. It was

    found that the model output, although sensitive to support

    degrees of freedom, was not sensitive to exact location.

    The position and the support conditions for the final post-

    tensioning of DF4 are different. For this second model, to

    simulate DF4 tensioning, the delta frame was integrated into

    the bridge transverse section. The delta frame model becomes

    part of a larger model of the entire bridge cross-section

    including additional elements, including the northbound and

    southbound segments, the median slab and the additional top

    Tendon

    No. of 0?6 inch

    (15?2 mm) strands

    Jacking force kips

    (4?44 kN)

    DF1 19 868

    DF2 19 868

    DF3 19 868

    DF4 27 1266

    Table 4. Tendon forces at the end of post-tensioning

    Nodes representing

    temporary support

    locations while stored

    in casting yard

    Stay anchor

    block element

    arrangement

    Additional location 1 Additional location 2

    Figure 12. Delta frame model for initial post-tensioning

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    transverse tendons (Figure 4). On site, the delta frame was

    raised between the segmentally constructed southbound and

    northbound back span (Figure 6), followed by pouring of themedian slab and tensioning of top transverse tendons

    (Figure 4) before DF4 was tensioned. All these construction

    events were modelled as different stages of construction

    occurring on the same day since they happened quickly and

    the time dependent effects are negligible. When the delta frame

    was positioned such that the anchor keys were placed in the

    keyways (Figure 6) and DF4 tensioned, the delta frame

    became a part of the entire cross-section in the back span.

    The parameters varied in this case were the boundary

    conditions. Uncertainty in the support condition stemmed

    from the fact that the cross-section model (Figure 13) is a

    separate stand-alone model simulating the behaviour of thecross-section when the cross-section will really be part of the

    entire bridge model. The elements representing the DF4 anchor

    block simulated the stiffness of the physical DF4 anchor block.

    8. Model calibration and strain levelverification

    The finite-element model was calibrated by varying the

    stiffnesses of the anchor and tendon blocks as well as the

    support conditions. These parameters were varied to obtain

    the best fit between the measured and analytic strains. In

    correlating the analytical output from the models with the

    recorded data, the following assumptions are made.

    (a) The strains are recorded at the gauge location (Table 1)

    which is measured at the centre of the gauge. Because the

    sister bar and vibrating wire gauges integrate the strain

    over their lengths, this assumption is strictly valid only as

    long as the bending moment diagram is linear over the

    length of the gauge. Acceptable linearity was verified by

    the finite-element model.

    (b) The contribution of time-dependent effects in concrete

    such as creep, shrinkage, and relaxation over the

    durations of post-tensioning of DF2-DF3-DF1 and DF4

    are negligible.(c) Plane sections remain plane before and after the post-

    tensioning.

    (d) Concrete is homogeneous

    The short-term normal stresses were found by

    1. s~ PA

    + MyyzIy

    + MzyyIz

    The stresses obtained from the Larsa model were converted to

    strains and were compared with the measured data. The initial

    and final post-tensioning were considered separately. For

    initial post-tensioning, the datum was selected as a strain level

    just before the DF2 post-tensioning was started, and the final

    reading corresponded to a strain level when DF1 stressing was

    completed. Therefore, the isolated strain values capture the

    cumulative effect of DF2 to DF1 stressing. Then parametric

    changes, such as member stiffness and support conditions,

    were made in the model to obtain a better fit between the

    actual and analytical strains. Once an acceptable match was

    obtained, this model was made a part of the second phase

    model with other bridge elements and only the modulus of

    elasticity was adjusted for time and the support conditions

    varied.

    Table 5 shows the correlation between measured strains and

    analytical strains from the calibrated model after the initial

    post-tensioning. Table 3 shows the correlation after DF4 is

    tensioned when the delta frame was installed in the bridge. The

    forces at critical sections in the calibrated model were used to

    calculate the surface strains for both stages of post-tensioning.

    Although there are some differences between the measured and

    analytical strains, the calibrated model gave improved insight

    into the potential for cracking. The calculated strains based on

    the original design models had estimated that the bottom

    chord of the delta frame could crack under the proposed post-

    tensioning regime. Note that the differences are reduced when

    the delta frame model was incorporated into the cross-section

    model and results compared as can be seen in Table 3. This

    verifies that the calibrated model had captured the critical

    behaviour with sufficient accuracy.

    Dead load surface strains for both construction events, whenthe delta frame was lying flat in the storage yard and when it

    was vertical during DF4 tensioning, were also calculated from

    the model. Since total strain levels were required to check

    Curved element for

    DF4 tendon path

    DF4 anchor blocks

    Figure 13. Delta frame model for final post-tensioning

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    against cracking, corresponding dead load strains were added

    to both the end of initial post-tensioning and the final post-

    tensioning strains. Samples of concrete were taken while the

    delta frame was being cast (Chamaria, 2004). The average

    compressive strength was found to be 53?83 MPa (7813 psi)

    and modulus of rupture 5?53 MPa (802 psi). The compressive

    strength was used to calculate the modulus of elasticity as

    34?89 GPa (5061?44 ksi) for the initial post-tensioning. Forfinal post-tensioning, the modulus was calculated based on

    CEB-FIP90 (CEB, 1993) code equations. The initial post-

    tensioning occurred soon after the 28 day strength test so the

    test results could be used directly to calculate the modulus.

    This anchors the modulus to a physical measurement. The

    DF4 tensioning occurred several months later so an estimate of

    the modulus corrected for time is more reasonable. Tables 3

    and 5 show the strain level verification for initial and final

    post-tensioning events at the gauge locations. Tables 6 and 7

    show surface strains from the calibrated model owing to

    combined effect of post-tensioning and self-weight. Table 7

    also shows surface strains from the calibrated model for twoadditional locations below the centre V shaped struts which

    are more critical because they are subjected to higher tensile

    strains than locations directly above or below the strain gauges

    locations. The theoretical cracking strain values in Tables 6

    and 7 are calculated using the modulus of rupture and modulus

    of elasticity. The delta frame was also inspected in the field

    after the initial post-tensioning and after the second post-

    tensioning; no cracks were found.

    9. Conclusion

    This paper presents an example which demonstrates that a

    combined analytical and sparse instrument array approach can

    resolve modelling uncertainty at a moderate cost. A sparse

    array of instrumentation was used to resolve uncertainties in

    the modelling of the delta frame, a complex element, of a cable-

    stayed bridge.

    The delta frame has massive and thin parts. Estimating the

    relative stiffnesses of the parts is difficult and the owner was

    very averse to cracking at any stage of the life of the delta

    frame. Therefore, a trial delta frame was sparsely instrumentedand calibrated against two different loading and boundary

    Gauges

    Measured strains Analytical strains

    DF2 DF3 DF1 DF2 DF3 DF1

    18BVNTO 2?9 245?0 212?2 3?5 260?6 227?4

    18BSNTO 21?3 44?1 215?3 24?4 48?2 230?1

    18BSNBI 14?1 38?0 95?2 26?2 16?1 58?7

    18BVSTO 245?2 226?5 228?8 278?0 233?0 227?8

    18BSSTO 23?7 22?4 29?1 37?0 216?6 221?6

    18BVSBI 28?0 55?7 77?8 35?8 37?3 61?6

    18BSSBI 213?1 73?8 64?7 217?7 65?9 64?5

    All readings are in micro strain reported at gauge locations.

    Table 5. Comparison of measured to analytical strains for initial

    post-tensioning

    Gauge

    Dead load

    strains

    Strains owing to

    initial post-tensioning Total strains

    Theoretical

    cracking strain

    Required additional strain to

    crack bottom chord concrete

    18BVNTO 210?6 237?1 247?7 155?0 202?7

    18BSNTO 13?5 240?8 227?4 155?0 182?4

    18BSNBI 2?4 84?5 86?9 155?0 68?1

    18BVSTO 12?7 236?3 223?6 155?0 178?6

    18BSSTO 210?0 230?9 241?0 155?0 196?0

    18BVSBI 2?5 83?6 86?0 155?0 69?0

    18BSSBI 24?4 86?6 82?2 155?0 72?8

    Table 6.Combined effect of self-weight and initial post-tensioning

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    conditions. This resulted in a verified model with acceptable

    accuracy. After calibration, this model was used to check

    surface strain levels against cracking at both initial and final

    post-tensioning. The prediction of no cracking on the trial

    delta frame was visually confirmed when the delta frame was

    post-tensioned.

    As the entire VGCS is instrumented for long-term monitoring,

    the calibrated model of the delta frame was used as a

    component of the full bridge model. Thus, the present work

    will also contribute to long-term maintenance of the VGCS.

    AcknowledgementsThe research was supported by Ohio Department of Trans-

    portation (ODOT). The authors gratefully acknowledge the

    financial support. The authors would like to thank Jeff Baker,

    Mike Meier and David Geckle of ODOT for their support with

    project development and the construction monitoring. The

    authors would also like to thank Manuel Carballo (FIGG

    Bridge Engineers, Inc.) for his technical guidance. The enthu-

    siastic support from the contractor, Bilfinger Berger Civil, Inc.,

    particularly, Dan Kleinhenz, was deeply appreciated. The

    Department of Civil Engineering, The University of Toledo is

    also gratefully acknowledged.

    REFERENCES

    Chamaria BS (2004) Validation of Numerical Analysis with

    Experimental Results for a Delta Frame used in Maumee

    River Crossing. Masters Thesis, The University of Toledo,USA.

    CEB (Comite Euro-International du Beton) (1993) CEB FIP

    Model Code 1990. Thomas Telford, London, USA.

    Geokon(1997) http://www.geokon.com/. Geokon Inc.,

    Lebanon, New Hampshire, USA (accessed 29/03/2012).

    Goni JJ, Moreton AJ and Pate WD (1999) Pylon design for

    concrete cable-stayed bridges, USA.Structural Engineering

    International9(1): 6366.

    Larsa (2006) Larsa 4D. Larsa, New York, USA. See http://www.larsa4d.com/products/4D.aspx (accessed 20/03/2012)

    Pate DW (2000) Innovative design and construction of

    Chesapeake and Delaware canal bridge. Proceedings of

    Fifth International Bridge Engineering Conference,

    Transportation Research Record, issue number 1696, pp.

    4448.

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    Gauge

    Self-weight

    strains

    Strains owing to

    initial +final

    post-tensioning

    Total strains 5self-weight +

    initial+final post-tensioning

    Theoretical

    cracking strain

    Required additional

    strain to crack bottom

    chord concrete

    18BVNTO 5?45 223?56 218?11 155?00 173?11

    18BSNTO 7?17 224?80 217?63 155?00 172?63

    18BSNBI 7?84 132?63 140?47 155?00 14?53

    18BVSTO 5?38 212?77 27?39 155?00 162?39

    18BSSTO 4?59 28?77 24?18 155?00 159?18

    18BVSBI 12?18 127?91 140?09 155?00 14?91

    18BSSBI 11?68 132?14 143?82 155?00 11?18

    Location 1 23?10 147?98 144?88 155?00 10?12

    Location 2 2

    763 156?10 148

    ?47 155

    ?00 6

    ?53

    All readings in micro strain reported at the surface of bottom chord.

    Table 7. Combined effect of self-weight, initial post-tensioning

    and final post-tensioning

    Bridge Engineering

    Volume 166 Issue BE1

    Experimental verification of a

    stay cable delta frame model

    Nimse, Nims, Helmicki and Hunt

    15