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BREATHING AIR CATALOG We Can Fill Your Needs SYSTEMS SERVICE TRAINING WORLDWID

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  • BREATHING AIR CATALOGWe Can Fill Your Needs

    SYSTEMS SERVICE TRAINING WORLDWIDE

  • BAUER COMPRESSORS INC.1328 Azalea Garden RoadNorfolk, VA 23502TEL. +1 (757) 855-6006FAX +1 (757) [email protected]

    BAUER MIAMI10052 N.W. 53rd StreetSunrise, FL 33351TEL. +1 (954) 746-2504FAX +1 (954) [email protected]

    BAUER SAN FRANCISCO267 East Airway BoulevardLivermore, CA 94551TEL. +1 (925) 449-7210FAX +1 (925) [email protected]

    377.11.04.2SPsubject to alteration without notice or obligation

  • 2MISSION STATEMENTTo be the global leader by supply-ing the best quality product whilecontinuously improving throughinnovation.

    CONTENTS SYSTEMS

    Purely the right choice

  • 3DIVE PRODUCTS / 0104 Portables06 Dive Mate

    DIVE AND FIRE PRODUCTS / 0208 Basic Package II10 Vertecon12 Mini and Maxi Verticus14 Offshore

    FIRE PRODUCTS / 0316 Open Designs18 Engine Driven20 Mini Unicus22 Unicus III24 Tcom Lite26 Tcom Trailer

    ACCESSORIES / 0428 Air Storage30 Auto Cascade32 Containment Fill Stations34 Purification

    TRAINING WORLDWIDESERVICE

    Contents

  • PORTABLES

    www.bauercomp.com

    3-Stage High Pressure Breathing Air Compressors

    JUNIOR II and OCEANUS, com-plete with air purification sys-tem and fill hose are safe, reli-able three stage compressorsdesigned for serious sportdivers.Available in single phase 115/230VAC and three phase 230/460 VACelectric motor, gasoline or dieselengine drive.

    Pressure5000 psig345 bar

    Charging Rate2.9 to 4.9 scfm82 to 139 l/min

    Power2 to 6 hp1.5 to 4.5 kW

  • BAUER COMPRESSORS INC. PORTABLES

    Portables

    Technical Data

    NOTE: JRII is designed for filling an individual SCUBA or SCBA. It is neither designed nor intended for filling cascade storage systems of any kind.1) Based on recharging an 80 cubic foot tank from 500 to 3000 psig. 2) Compressor capacity referenced to standard inlet conditions.E1/115 = Single phase electric, 115 VAX/60 Hz E1 = Single phase electric, 230 VAC/60 Hz. E3 = Three phase electric, 230/460 VAC/60 Hz.G = Gasoline engine drive, SUBARU D = Diesel engine drive, YANMAR Y = Yachting package Dimensions and weight are approximate and are subject to change.

    Visual CO/Moisture monitor indicatorFinal pressure switch for gasoline engineHourmeter / Tachometer (G drive)HONDA gasoline engine

    AVAILABLE ACCESSORIES (factory installed)

    Visual CO/Moisture monitorAvailable with automatic condensate drainand final air pressure switch shutdown

    Oceanus Models (add to above)

    BAUER P0 breathing air purification systemBelt guard designed to meet OSHA guidelinesInlet filterVibration isolatorsHigh temperature switch (G drives)Five foot fill hose assembly with SCUBA yoke,bleed valve and pressure gauge

    STANDARD SCOPE OF SUPPLY

    Sturdy, long lasting low pressure oil pumpLarge oil sump allows shipboardinclination of 30 (20 G drive)Capable of filling / maintaining up to atwo cylinder 5000 psig DOT storage systemCorrosion-resistant coolers and stainless steel frame

    Oceanus Models (add to above)DIMENSIONS L x W x H inches (mm)

    JUNIOR II 42 x 19 x 23 (1067 x 483 x 584)OCEANUS 32 x 18 x 23 (813 x 457 x 584)

    WEIGHT pounds (kg)JUNIOR II 89 - 165 (40 - 75)OCEANUS 96 - 135 (44 - 61)

    Model Charging rate1) Number Motor FAD2) RPM Purificationof stages system

    scfm l/min hp kW

    5000 psig (345 bar)

    JRII-E1/115 2.9 82 3 2 1.5 2.5 1500 P0

    JRII-E1 3.9 110 3 3 2.2 3.2 2100 P0

    JRII-E3 3.9 110 3 3 2.2 3.2 2100 P0

    JRII-G 4.3 122 3 6 4.5 3.6 2300 P0

    JRII-D 4.3 122 3 4 3 3.6 2300 P0

    JRII-E1Y/115 2.9 82 3 2 1.5 2.5 1500 P0

    JRII-E1Y 3.9 110 3 3 2.2 3.2 2100 P0

    JRII-E3Y 3.9 110 3 3 2.2 3.2 2100 P0

    OCEANUS-E1 4.9 139 3 5 3.7 4.1 2150 P0

    OCEANUS-E3 4.9 139 3 5 3.7 4.1 2150 P0

    OCEANUS-G 4.9 139 3 6 4.5 4.1 2150 P0

    OCEANUS-E1Y 4.9 139 3 5 3.7 4.1 2150 P0

    OCEANUS-E3Y 4.9 139 3 5 3.7 4.1 2150 P0

    5

  • DIVE MATE

    www.bauercomp.com

    3 and 4-Stage High Pressure Breathing Air Compressors

    Our DIVE MATE takes portablebreathing air compressors to anew level!Complete with air purification, DIVEMATE is a safe, reliable three or fourstage breathing air compressordesigned to give you lightweightportability. Available in your choiceof electric motor, gasoline engine ordiesel engine drive.

    Pressureup to 6000 psigup to 414 bar

    Charging Rate6 to 9.7 scfm170 to 275 l/min

    Power5 to 13.5 hp3.7 to 10 kW

  • BAUER COMPRESSORS INC. DIVE MATE

    Dive Mate

    Technical Data

    1) Based on recharging an 80 cubic foot tank from 500 to 3000 psig.2) Compressor capacity referenced to standard inlet conditions.E1 = Single phase electric, 230 VAC/60 Hz. E3 = Three phase electric, 230/460 VAC/60 Hz. Other voltages available on request.GS = Gasoline engine drive, SUBARU DY = Diesel engine drive, YANMAR Dimensions and weight are approximate and are subject to change.

    Interstage gaugesPurification upgrades to P41Automatic condensate drain(electric version and engine drive with electric start)Pressure switch (G drive)Electric start (DMT 08-G/D, DMT 10-G)Hourmeter for engine driveCO monitor50 Hz electrical system

    AVAILABLE ACCESSORIES (factory installed)

    B-Timer with P0 and P31Lift handlesTubular frameWheels (lift handles or tubular frame required)Riser feet for in-house applications (electric drive only)

    AVAILABLE ACCESSORIES (dealer/customer installed)

    Available in three sizes:- Electric motor, single phase or three phase- Gasoline engine- Diesel engine (DMT 08)Inlet filterStainless steel intercoolers and aftercoolerHigh temperature switch (except D drive)Vibration isolatorsP0 Purification (DMT 06),P31 Purification (except DMT 06)Low oil pressure switch (electric andengine drive with electric start)

    STANDARD SCOPE OF SUPPLY

    Motor starter with NEMA 4 enclosureHourmeterPressure switch

    Electric Models

    DIMENSIONS L x W x H inches (mm)43 x 24 x 27 (1092 x 609 x 686)

    WEIGHT pounds (kg)300 - 400 (136 - 181)

    Model Charging rate1) Number Motor FAD2) RPM Purificationof stages system

    scfm l/min hp kW

    5000 psig (345 bar)

    DMT06-E1/E3 6 170 3 5 3.7 5 1050 P0

    DMT06-GS 6 170 3 6 4.5 5 1050 P0

    DMT08-E1/E3 8.4 238 3 7.5 5.6 7 1250 P31

    DMT08-GS 8.4 238 3 9 6.7 7 1250 P31

    DMT08-DY 8.4 238 3 6.4 4.7 7 1250 P31

    5000 psig (345 bar) - 6000 psig (414 bar) capable with purification upgrade to P41

    DMT10-E1/E3 9.7 275 4 7.5 5.6 8.1 1180 P31

    DMT10-GS 9.7 275 4 13.5 10 8.1 1180 P31

    7

  • BASIC PACKAGE II

    www.bauercomp.com

    3, 4 and 5-Stage High Pressure Breathing Air Compressors

    When your needs dictate arugged, performance provenpackage think of BAUER.Our BASIC PACKAGE line of compres-sors is designed for the applicationthat requires a horizontal configura-tion built around our line of multi-stage aircooled compressors andbreathing air purification systems.An entry level price point, with manyoptional upgrades, will satisfy mostrequirements while also bringingvalue into the decision makingprocess. Think value, think BAUER.

    Pressureup to 6000 psigup to 414 bar

    Charging Rate5 to 26.4 scfm142 to 748 l/min

    Power5 to 20 hp3.7 to 15 kW

  • 9BAUER COMPRESSORS INC. BASIC PACKAGE II

    Basic Package II

    BAUER breathing air purification systemModern cabinet design with unsurpassed maintenanceaccessibility. No hand tools are required for normalmaintenance checks and fluid level confirmation.BAUER PLC based controller with four line text displayNEMA 4 rated enclosure with hourmeterand UL listed electrical assemblyAll wiring harnesses incorporated within a corrugatedloom with number coding for easy system diagnosisCompressor low oil pressure andhigh pressure safety shutdownsEmergency stop push button.049 wall thickness stainless steel tubing throughout,no cheap plastic tubingRugged powder coat finishAutomatic condensate drain system(BPII-05, BPII-18, BPII-25, and BPII-26)

    STANDARD SCOPE OF SUPPLY

    1) Based on recharging an 80 cubic foot tank from 500 to 3000 psig.2) Compressor capacity referenced to standard inlet conditions.E1 = Single Phase Electric, 230 VAC/60 Hz. E3 = Three Phase Electric, 230/460 VAC/60 Hz. Other voltages available on request.Dimensions and weight are approximate and are subject to change.

    Technical DataModel Charging rate1) Number Motor FAD2) RPM Purification

    of stages system

    scfm l/min hp kW

    5000 psig (345 bar)

    BPII-06-E1/E3 6 170 3 5 3.7 5 1050 P0

    BPII-08-E1/E3 8.4 238 3 7.5 5.6 7 1250 P31

    BPII-20-E3 21 595 4 15 11 17.5 1300 P5

    BPII-26-E3 26.4 748 4 20 15 22 1350 P5

    6000 psig (414 bar)

    BPII-05-E1/E3 5 142 3 5 3.7 4 1050 P2 SECURUS

    BPII-10-E1/E3 9.7 275 4 7.5 5.6 8.1 1180 P2

    BPII-13-E1/E3 13 368 4 10 7.5 10.8 1420 P2

    BPII-18-E3 18 510 4 15 11 15 1325 P5

    BPII-25-E3 25.2 714 5 20 15 21 1300 P5

    DIMENSIONS L x W x H inches (mm)

    AVAILABLE ACCESSORIES (factory installed)Purification upgradeCO monitorSECURUSInterstage pressure gauges (locally mounted)Other accessories available on request

    61 x 30 x 45 (1550 x 762 x 1143)

    WEIGHT pounds (kg)700 - 1075 (318 - 488)

    Compressor on / off, final pressure, oil pressure,high temperature shutdownSupports automatic condensate drain system(ask for details)Motor overload indicationFinal separator counter with shutdown andoperator indication

    PLC controller

  • VERTECON

    www.bauercomp.com

    3, 4 and 5-Stage High Pressure Breathing Air Compressors

    Introducing the VERTECONseries of high pressure breath-ing air compressors from theworld leader in safe, high pres-sure breathing air systems.Why buy dressed up old compressorand cabinetry technology? BuyBAUER and get the latest technolog-ical advancements. The VERTECONdesign is economical, space saving,and allows easy access for routinemaintenance.

    Pressureup to 6000 psigup to 414 bar

    Charging Rate5 to 26.4 scfm142 to 748 l/min

    Power5 to 20 hp3.7 to 15 kW

  • 11

    BAUER COMPRESSORS INC. VERTECON

    Vertecon

    BAUER breathing air purification systemOpen vertical cabinet made of formed sheet and plategoods provides a firm foundation for all pressurebearing componentsModern cabinet design with unsurpassed maintenanceaccessibility. No hand tools are required for normalmaintenance checks and fluid level confirmation.BAUER PLC based controller with four line text displaySelf adjusting drive belt tensionerNEMA 4 rated electrical enclosurewith UL listed control panelAll wiring harnesses incorporated within a corrugatedloom with number coding for easy system diagnosisEmergency stop push button.049 wall thickness stainless steel tubing throughout,no cheap plastic tubingRugged powder coat finishAutomatic condensate drain system(VTC05, VTC25 and VTC26 models)

    Compressor on / off, final pressure, oil pressure,high temperature shutdownSupports automatic condensate drain system(ask for details)Motor overload indicationFinal separator counter with shutdown andoperator indication

    PLC controller

    DIMENSIONS L x W x H inches (mm)

    STANDARD SCOPE OF SUPPLY

    AVAILABLE ACCESSORIES (factory installed)Purification upgradeCO monitorSECURUSInterstage pressure gauges (locally mounted)Other accessories available on request

    44 x 33 x 54 (1118 x 838 x 1372)

    WEIGHT pounds (kg)630 - 1075 (286 - 488)

    Technical Data

    1) Based on recharging an 80 cubic foot tank from 500 to 3000 psig.2) Compressor capacity referenced to standard inlet conditions.E1 = Single Phase Electric, 230 VAC/60 Hz. E3 = Three Phase Electric, 230/460 VAC/60 Hz. Other voltages available on request.Dimensions and weight are approximate and are subject to change.

    Model Charging rate1) Number Motor FAD2) RPM Purificationof stages system

    scfm l/min hp kW

    5000 psig (345 bar)

    VTC06-E1/E3 6 170 3 5 3.7 5 1050 P0

    VTC08-E1/E3 8.4 238 3 7.5 5.6 7 1250 P31

    VTC20-E3 21 595 4 15 11 17.5 1300 P5

    VTC26-E3 26.4 748 4 20 15 22 1350 P5

    6000 psig (414 bar)

    VTC05-E1/E3 5 142 3 5 3.7 4 1050 P2 SECURUS

    VTC10-E1/E3 9.7 275 4 7.5 5.6 8.1 1180 P2

    VTC13-E1/E3 13 368 4 10 7.5 10.8 1420 P2

    VTC18-E3 18 510 4 15 11 15 1325 P5

    VTC25-E3 25.2 714 5 20 15 21 1300 P5

  • MINI AND MAXI VERTICUS

    www.bauercomp.com

    3, 4 and 5-Stage High Pressure Breathing Air Compressors

    MINI VERTICUS and MAXI VER-TICUS combine compressor, airpurification, SECURUS elec-tronic moisture monitoring sys-tem and motor in a space sav-ing, sound attenuated verticalcabinet designed to diminishoperating sound levels.The MINI VERTICUS sound level isapproximately 70 dBA and the MAXIVERTICUS is less than approximately79 dBA (both at 3 ft / 1 meter dis-tance).

    Pressureup to 6000 psigup to 414 bar

    Charging Rate5 to 42 scfm142 to 1190 l/min

    Power5 to 30 hp3.7 to 22 kW

  • 13

    BAUER COMPRESSORS INC. MINI AND MAXI VERTICUS

    Mini and Maxi Verticus

    BAUER breathing air purification system with SECURUSBAUER PLC based controller withmulticolor touchpad displayNEMA 4 rated electrical enclosurewith UL listed control panelCompressor low oil pressure andhigh temperature safety shutdownsEmergency stop push button & automatic start/stop controlAutomatic condensate drain system with non-corrosivecondensate reservoir and integrated float sensor.Automatic Full indication and compressor shutdown

    STANDARD SCOPE OF SUPPLY

    Mini Verticus Models

    AVAILABLE ACCESSORIES (factory installed)

    Audible alarms for safety shutdownsCO monitorInterstage pressure gauges (locally mounted)

    Maxi Verticus ModelsAudible alarms for safety shutdownsCO monitor with remote display

    Technical Data

    1) Based on recharging an 80 cubic foot tank from 500 to 3000 psig.2) Compressor capacity referenced to standard inlet conditions.3) 30 hp units are in a cabinet other than depicted.E1 = Single Phase Electric, 230 VAC/60 Hz. E3 = Three Phase Electric, 230/460 VAC/60 Hz. Other voltages available on request.mVT = MINI VERTICUS MVT = MAXI VERTICUS Dimensions and weight are approximate and are subject to change.

    Vertically hinged front operations paneland lift-off side maintenance access doorsInlet filter maintenance indicatorInterstage pressure gauges (locally mounted)

    Maxi Verticus Models (add to above)

    DIMENSIONS L x W x H inches (mm)MINI VERTICUS 29 x 49 x 58 (737 x 1245 x 1473)MAXI VERTICUS 44 x 52 x 72 (1118 x 1321 x 1830)

    WEIGHT pounds (kg)MINI VERTICUS 880 - 950 (400 - 432)MAXI VERTICUS 1050 - 1530 (476 - 694)

    Model Charging rate1) Number Motor FAD2) RPM Purificationof stages system

    scfm l/min hp kW

    5000 psig (345 bar)

    mVT6-E1/E3 6 170 3 5 3.7 5 1050 P2 SECURUS

    mVT8-E1/E3 8.4 238 3 7.5 5.6 7 1250 P2 SECURUS

    MVT20-E3 21 595 4 15 11 17.5 1300 P5 SECURUS

    MVT26-E3 26.4 748 4 20 15 22 1350 P5 SECURUS

    MVT42-E33) 42 1190 4 30 22 35 1300 P10 SECURUS

    6000 psig (414 bar)

    mVT5H-E1/E3 5 142 3 5 3.7 4 1050 P2 SECURUS

    mVT10H-E1/E3 9.7 275 4 7.5 5.6 8.1 1180 P2 SECURUS

    mVT13H-E1/E3 13 368 4 10 7.5 10.8 1420 P2 SECURUS

    MVT18H-E3 18 510 4 15 11 15 1325 P5 SECURUS

    MVT25H-E3 25.2 714 5 20 15 21 1300 P5 SECURUS

    MVT35H-E33) 35.9 1017 4 30 22 29.8 1200 P10 SECURUS

  • OFFSHORE

    www.bauercomp.com

    4 and 5-Stage High Pressure Breathing Air Compressors

    Harsh OFFSHORE environmenteating up your compressors?BAUER has the solution! TheOFFSHORE package; a unitdesigned specifically to combatthe rigors encountered in off-shore use.

    Pressureup to 6000 psigup to 414 bar

    Charging Rate9.7 to 26.4 scfm275 to 748 l/min

    Power7.5 to 27 hp5.6 to 20 kW

  • 15

    BAUER COMPRESSORS INC. OFFSHORE

    Offshore

    BAUER breathing air purification systemTEFC motorNEMA 4 rated electrical enclosurewith UL listed control panelCompressor low oil pressure andhigh temperature safety shutdownsEmergency stop push buttonAutomatic condensate drain system with non-corrosivecondensate reservoir and integrated float switch.Automatic Full indication and compressor shutdownGauge panelLifting lugs integral to unit frameInlet particulate filter and maintenance indicatorOn/Off switch and final air pressure switchPowder coated aluminum frame and cabinet enclosure316 stainless steel tubingStainless steel fittings, fixtures and fastening devices

    STANDARD SCOPE OF SUPPLY

    AVAILABLE ACCESSORIES (factory installed)Purification upgradeCO monitorSECURUSHydrogen sulfide monitor with audible alarmIntegrated safari rack

    Technical Data

    1) Based on recharging an 80 cubic foot tank from 500 to 3000 psig.2) Compressor capacity referenced to standard inlet conditions.D = Diesel engine driven E3 = Three Phase Electric, 230/460 VAC/60 Hz. Other voltages available on request.Dimensions and weight are approximate and are subject to change.

    Closed loop water cooled dieselElectric clutch and speed control solenoidSpark arrestor mufflerAnti-vibration mounts for engineHigh pressure pipe fittings

    Diesel Engine Driven Models

    DIMENSIONS L x W x H inches (mm)62.5 x 57.5 x 48.5 (1588 x 1461 x 1232)

    WEIGHT pounds (kg)1100 - 1200 (500 - 544)

    Model Charging rate1) Number Motor FAD2) RPM Purificationof stages system

    scfm l/min hp kW

    5000 psig (345 bar)

    O20-D 21 595 4 27 20 17.5 1300 P5

    O20-E3 21 595 4 15 11 17.5 1300 P5

    O26-D 26.4 748 4 27 20 22 1350 P5

    O26-E3 26.4 748 4 20 15 22 1350 P5

    6000 psig (414 bar)

    O10-D 9.7 275 4 10 7.5 8.1 1180 P2

    O10-E3 9.7 275 4 7.5 5.6 8.1 1180 P2

    O13-D 13 368 4 18 13 10.8 1420 P2

    O13-E3 13 368 4 10 7.5 10.8 1420 P2

    O25-D 25.2 714 5 27 20 21 1300 P5

    O25-E3 25.2 714 5 20 15 21 1300 P5

  • OPEN DESIGNS

    www.bauercomp.com

    4 and 5-Stage High Pressure Breathing Air Compressors

    Open packages in horizontal orvertical configurations com-bine compressor and air purifi-cation system in a space savingdesign.These compressors set the standardfor larger capacity air requirements.

    Pressureup to 6000 psigup to 414 bar

    Charging Rate35.9 to 145 scfm1017 to 4106 l/min

    Power30 to 100 hp22 to 75 kW

  • 17

    BAUER COMPRESSORS INC. OPEN DESIGNS

    Open Designs

    BAUER breathing air purification systemBAUER PLC based controller with four line text displayNEMA 4 rated electrical enclosurewith UL listed control panelCompressor low oil pressure andhigh temperature safety shutdownsEmergency stop push buttonAutomatic condensate drain system with non-corrosivecondensate reservoir and integrated float sensor.Automatic Full indication and compressor shutdownBeltguard designed to meet OSHA guidelinesSoft start, isolation contactor, and circuit breakerproviding instantaneous short circuit protection

    STANDARD SCOPE OF SUPPLY AVAILABLE ACCESSORIES (factory installed)Purification upgradeCO monitorSECURUS (K42V-E3 and K42-E3 only)Interstage pressure gauges (locally mounted)Air storage and Containment Fill Stations allowfor customization to meet specific requirements

    Technical Data

    1) Based on recharging an 80 cubic foot tank from 500 to 3000 psig.2) Compressor capacity referenced to standard inlet conditions.3) SECURUS electronic moisture monitoring is not standard.E3 = Three Phase Electric, 230/460 VAC/60 Hz. Other voltages available on request.KV / HV = VERTICAL K / H = HORIZONTAL Dimensions and weight are approximate and are subject to change.

    DIMENSIONS L x W x H inches (mm)VERTICAL 42 x 78 x 74 (1067 x 1981 x 1880)HORIZONTAL 114 x 82 x 66 (2896 x 2083 x 1676)

    WEIGHT pounds (kg)VERTICAL 1200 - 2800 (544 - 1270)HORIZONTAL 1200 - 5000 (544 - 2268)

    Model Charging rate1) Number Motor FAD2) RPM Purificationof stages system

    scfm l/min hp kW

    5000 psig (345 bar)

    K42V-E33) 42 1190 4 30 22 35 1300 P10

    K42-E33) 42 1190 4 30 22 35 1300 P10

    K60V-E3 60 1700 4 40 30 50 1350 P12 SECURUS

    K60-E3 60 1700 4 40 30 50 1350 P12 SECURUS

    K80-E3 80.4 2277 4 60 45 67 1225 P14 SECURUS

    K145-E3 145 4106 4 100 75 121 1125 P14 SECURUS

    6000 psig (414 bar)

    H35V-E3 35.9 1017 4 30 22 29.8 1200 P10 SECURUS

    H35-E3 35.9 1017 4 30 22 29.8 1200 P10 SECURUS

    H80-E3 80.4 2277 5 60 45 67 1180 2x P10 SECURUS

    H96-E3 96 2718 5 75 56 80 1100 2x P10 SECURUS

  • ENGINE DRIVEN

    www.bauercomp.com

    4 and 5-Stage High Pressure Breathing Air Compressors

    The ENGINE DRIVEN compres-sor for recharging SCBA orSCUBA cylinders combinescompressor, purification sys-tem and engine drive.The frames rugged design is specificto the requirements of the enginedrive/compressor block assembly.

    Pressureup to 6000 psigup to 414 bar

    Charging Rate13 to 60 scfm368 to 1700 l/min

    Power13.5 to 60 hp10 to 45 kW

  • 19

    BAUER COMPRESSORS INC. ENGINE DRIVEN

    Engine Driven

    BAUER breathing air purification systemBAUER PLC based controller with four line text displayNEMA 4 rated electrical enclosure with hourmeterCompressor low oil pressure andhigh temperature safety shutdownsAutomatic condensate drain system with non-corrosivecondensate reservoir and integrated float sensor.Automatic Full indication and compressor shutdownInterstage pressure gaugesElectric start package including electric clutchand speed control solenoid

    STANDARD SCOPE OF SUPPLY AVAILABLE ACCESSORIES (factory installed)Audible alarms for safety shutdownsCO monitorOther accessories available on request

    Diesel Drive ModelsClosed loop water cooled diesel

    Technical Data

    1) Based on recharging an 80 cubic foot tank from 500 to 3000 psig.2) Compressor capacity referenced to standard inlet conditions.G = Gasoline engine drive D = Diesel engine drive Alternate drives available.Dimensions and weight are approximate and are subject to change.

    DIMENSIONS L x W x H inches (mm)H13-K26 63 x 49 x 46 (1600 x 1245 x 1168)H35-K42 95 x 52 x 49 (2413 x 1320 x 1245)K60 112 x 52 x 53 (2845 x 1320 x 1346)

    WEIGHT pounds (kg)1300 - 3750 (590 - 1700)

    Model Charging rate1) Number Motor FAD2) RPM Purificationof stages system

    scfm l/min hp kW

    5000 psig (345 bar)

    K20-D 21 595 4 27 20 17.5 1300 P5

    K26-D 26.4 748 4 27 20 22 1350 P5

    K42-D 42 1190 4 44 33 35 1300 P10

    K60-D 60 1700 4 60 45 50 1350 P12 SECURUS

    6000 psig (414 bar)

    H13-G 13 368 4 13.5 10 10.8 1420 P2 SECURUS

    H13-D 13 368 4 18 13 10.8 1420 P2 SECURUS

    H18-D 18 510 4 27 20 15 1325 P5 SECURUS

    H25-D 25.2 714 5 27 20 21 1300 P5 SECURUS

    H35-D 35.9 1017 4 44 33 29.8 1200 P10 SECURUS

  • MINI UNICUS

    www.bauercomp.com

    3 and 4-Stage High Pressure Breathing Air Compressors

    MINI UNICUS is our budgetminded integrated breathingair cylinder recharging system.The system design combines aBAUER high pressure compressor,BAUER breathing air purification sys-tem, air storage system, air manage-ment panel and containment fill sta-tion. It might be smaller than ourUNICUS III series cylinder rechargingsystems, but MINI UNICUS is notshort on features.

    Pressureup to 6000 psigup to 414 bar

    Charging Rate5 to 13 scfm142 to 368 l/min

    Power5 to 10 hp3.7 to 7.5 kW

  • 21

    BAUER COMPRESSORS INC. MINI UNICUS

    Mini Unicus

    BAUER breathing air purification system with SECURUSBAUER PLC based controller withmulticolor touchpad displayNEMA 4 rated electrical enclosurewith UL listed control panelCompressor low oil pressure andhigh temperature safety shutdownsEmergency stop push buttonHinged fill control panel withLexan laminate air flow/fill schematicPriority refill system with storage bypass valveAutomatic condensate drain system with non-corrosivecondensate reservoir and integrated float sensor.Automatic Full indication and compressor shutdownTwo (2) UN code stamped air cylindersinstalled in an integral rackSound attenuating enclosure with slam-actionlatches and lift-off type hingesNFPA 1901 Compliant Two Position Containment FillStation accommodates SCBA or SCUBA cylinders upto 31" overall length

    DIMENSIONS L x W x H inches (mm)

    STANDARD SCOPE OF SUPPLY AVAILABLE ACCESSORIES (factory installed)CO monitorRegulated (adjustable) remote fill hose connection toinclude high pressure hose reel and 75" of 6000 psigrated high pressure hoseASME air storage cylinders in lieu of standard UN BottlesAdditional air storage cylindersRegulated (adjustable) panel mounted remote fill hoseconnection

    72 x 34 x 70 (1830 x 864 x 1778)

    WEIGHT pounds (kg)2180 - 2300 (990 - 1043)

    1) Based on recharging an 80 cubic foot tank from 500 to 3000 psig.2) Compressor capacity referenced to standard inlet conditions.E1 = Single Phase Electric, 230 VAC/60 Hz. E3 = Three Phase Electric, 230/460 VAC/60 Hz. Other voltages available on request.Dimensions and weight are approximate and are subject to change.

    Technical DataModel Charging rate1) Number Motor FAD2) RPM Purification

    of stages system

    scfm l/min hp kW

    5000 psig (345 bar)

    MINI-UNI/6-E1/E3 6 170 3 5 3.7 5 1050 P2 SECURUS

    MINI-UNI/8-E1/E3 8.4 238 3 7.5 5.6 7 1250 P2 SECURUS

    6000 psig (414 bar)

    MINI-UNI/5H-E1/E3 5 142 3 5 3.7 4 1050 P2 SECURUS

    MINI-UNI/10H-E1/E3 9.7 275 4 7.5 5.6 8.1 1180 P2 SECURUS

    MINI-UNI/13H-E1/E3 13 368 4 10 7.5 10.8 1420 P2 SECURUS

  • UNICUS III

    www.bauercomp.com

    4 and 5-Stage High Pressure Breathing Air Compressors

    UNICUS III cylinder rechargingstation is THE TOTAL SYSTEMfor refilling high or low pres-sure SCBA or SCUBA cylinders.The integrated system design com-bines a BAUER high pressure compres-sor, BAUER breathing air purificationsystem, air storage system, cascade fillpanel and containment fill station intoone user friendly workstation.Independently tested for safety, a UL

    listed electrical assembly and theproven reputation for superior per-formance makes the UNICUS III themost advanced fill station available!

    Pressureup to 6000 psigup to 414 bar

    Charging Rate9.7 to 42 scfm275 to 1190 l/min

    Power7.5 to 30 hp5.6 to 22 kW

  • 23

    BAUER COMPRESSORS INC. UNICUS III

    Unicus III

    BAUER breathing air purification system with SECURUSBAUER PLC based controller with multicolor touchpad displayNEMA 4 rated electrical enclosurewith UL listed control panelCompressor low oil pressure andhigh temperature safety shutdownsEmergency stop push buttonHinged cascade fill control panel withLexan laminate air flow/fill schematicAudible alarm on safety shutdownsInlet filter maintenance indicatorAutomatic condensate drain system with non-corrosivecondensate reservoir and integrated float sensor.Automatic Full indication and compressor shutdownTwo ASME code stamped air cylinders installed inan integral rack designed to hold four cylindersSound attenuating enclosure with slam-action latches and lift-off type hingesNFPA 1901 Compliant Three Position Containment Fill Stationaccommodates SCBA or SCUBA cylinders up to 31" overall length

    DIMENSIONS L x W x H inches (mm)

    STANDARD SCOPE OF SUPPLY AVAILABLE ACCESSORIES (factory installed)CO monitor75" high pressure cabinet enclosed hose reelAdditional air storage cylindersPanel mounted remote fill hose connection

    UN III/10H-E1/E3 - UN III/26-E390 x 36 x 77 (2286 x 914 x 1956)UN III/42-E3 and UN III/35H-E3102 x 50 x 77 (2591 x 1270 x 1956)

    WEIGHT pounds (kg)UN III/10H-E1/E3 - UN III/26-E3 3350 - 3695 (1520 - 1676)UN III/42-E3 and UN III/35H-E3 5500 (2495)

    1) Based on recharging an 80 cubic foot tank from 500 to 3000 psig.2) Compressor capacity referenced to standard inlet conditions.E1 = Single Phase Electric, 230 VAC/60 Hz. E3 = Three Phase Electric, 230/460 VAC/60 Hz. Other voltages available on request.Dimensions and weight are approximate and are subject to change.

    Technical DataModel Charging rate1) Number Motor FAD2) RPM Purification

    of stages system

    scfm l/min hp kW

    5000 psig (345 bar)

    UN III/20-E3 21 595 4 15 11 17.5 1300 P5 SECURUS

    UN III/26-E3 26.4 748 4 20 15 22 1350 P5 SECURUS

    UN III/42-E3 42 1190 4 30 22 35 1300 P10 SECURUS

    6000 psig (414 bar)

    UN III/10H-E1/E3 9.7 275 4 7.5 5.6 8.1 1180 P2 SECURUS

    UN III/13H-E1/E3 13 368 4 10 7.5 10.8 1420 P2 SECURUS

    UN III/18H-E3 18 510 4 15 11 15 1325 P5 SECURUS

    UN III/25H-E3 25.2 714 5 20 15 21 1300 P5 SECURUS

    UN III/35H-E3 35.9 1017 4 30 22 29.8 1200 P10 SECURUS

  • TCOM LITE

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    4 and 5-Stage High Pressure Mobile Breathing Air Recharging Systems

    If your needs do not require theamenities of the full-sizedTCOM look to the TCOM LITE.Designed and manufactured by BAUERfor the budget minded customer, theTCOM LITE utilizes a multi-stage aircooled compressor coupled to a water-cooled diesel engine. Our aestheticallypleasing enclosure encompasses thecompressor system from inclementweather and road debris and theheavy-duty frame provides a firm foun-dation for up to four air storage cylin-ders. The single axle design enhancesmobility with most smaller vehicles.

    Pressure6000 psig414 bar

    Charging Rate13 and 25.2 scfm368 and 714 l/min

    Power18 and 27 hp13.4 and 7.5 kW

  • 25

    BAUER COMPRESSORS INC. TCOM LITE

    Tcom Lite

    BAUER breathing air purification system with SECURUSBAUER PLC based controller with four line text displayNEMA 4 rated electrical enclosureAutomatic condensate drain system with non-corrosivecondensate reservoir and integrated float sensor.Automatic Full indication and compressor shutdownTwo (2) 6000 psig UN code stamped air cylindersNFPA 1901 Compliant Two Position ContainmentFill Station accommodates SCBA or SCUBA cylindersup to 31" overall lengthUnique diesel drive system incorporating ourexclusive automatic belt tensioning systemHigh gloss powder coat paint for a hard durable finishHydraulic surge brakes with breakaway actuatorFour (4) bank dual function cascadecontrols with air direction valveFormed structural steel frame designed and built by BAUERHypalon type cover protection forthe operations panel and fill stationRefill portCO monitor with calibration kit2" ball hitch

    DIMENSIONS L x W x H inches (mm)

    STANDARD SCOPE OF SUPPLY AVAILABLE ACCESSORIES (factory installed)Option Package A - Spare tire with coverOption Package B - 75 foot hose reel and interior lightsOption Package C - Lunette eye hitchOption Package D - Two (2) additional6000 psig UN code stamped air cylinders

    144 x 77 x 72 (3658 x 1956 x 1830)

    WEIGHT pounds (kg)5400 (2450)

    1) Based on recharging an 80 cubic foot tank from 500 to 3000 psig.2) Compressor capacity referenced to standard inlet conditions.Image shown with additional accessories.Dimensions and weight are approximate and are subject to change.

    Technical DataModel Charging rate1) Number Diesel Engine FAD2) RPM Purification

    of stages system

    scfm l/min hp kW

    6000 psig (414 bar)

    TCL-13H 13 368 4 18 13.4 10.8 1420 P5 SECURUS

    TCL-25H 25.2 714 5 27 7.5 21 1300 P5 SECURUS

  • TCOM TRAILER

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    4 and 5-Stage High Pressure Mobile Breathing Air Recharging Systems

    When your needs require arugged trailer built for the fireservice, rather than a cheaplightweight imitation, look toBAUER.Our TCOM TRAILER designs are pow-ered by a unique diesel/electric dualdrive system. Each system isequipped with a two position con-tainment fill station, an enclosed fillcontrol panel, four ASME storagecylinders and integral SCBA storagefor up to twelve SCBA cylinders allincorporated onto a heavy dutyframe built by BAUER.

    Pressure6000 psig414 bar

    Charging Rate13 and 25.2 scfm368 and 714 l/min

    Electric Motor10 and 20 hp7.5 and 15 kW

    Diesel Engine27 and 37 hp20 and 27 kW

  • 27

    BAUER COMPRESSORS INC. TCOM TRAILER

    Tcom Trailer

    BAUER breathing air purification system with SECURUSBAUER PLC based controller with four line text displayNEMA 4 rated electrical enclosurewith UL listed control panelAutomatic condensate drain system with non-corrosivecondensate reservoir and integrated float sensor.Automatic Full indication and compressor shutdownFour (4) 6000 psig ASME code stamped air cylindersIntegral SCBA storage for up to twelve (12) SCBA cylindersNFPA 1901 Compliant Two Position ContainmentFill Station accommodates SCBA or SCUBA cylindersup to 31" overall lengthUnique diesel/electrical dual drive system incorporatingour exclusive automatic belt tensioning systemHigh gloss powder coat paint for a hard durable finishHydraulic surge brakes with breakaway actuatorFour (4) bank dual function cascadecontrols with air direction valveFormed structural steel frame designed and built by BAUERRoller shutter door protection forthe operations panel and fill stationRefill portCO monitor with calibration kitLunette eye hitch

    DIMENSIONS L x W x H inches (mm)

    STANDARD SCOPE OF SUPPLY AVAILABLE ACCESSORIES (factory installed)Option Package A - Telescoping light mastwith four (4) 500 watt fixtures, snorkel tubefor compressor air inlet integrated with lightmast and 7500 watt auxiliary generatorOption Package B - Spare tire andwheel chocks with fender well storageOption Package C - 75 foot hose reel and interior lightsOption Package D - 2 5/16" ball hitchOption Package E - 100 1/2"L x 5 1/2"H sign boards

    200 x 90 x 105 (5080 x 2286 x 2267)

    WEIGHT pounds (kg)8400 (3810)

    1) Based on recharging an 80 cubic foot tank from 500 to 3000 psig.2) Compressor capacity referenced to standard inlet conditions.Image shown with additional accessories.Dimensions and weight are approximate and are subject to change.

    Technical DataModel Charging rate1) Number Electric Motor/ FAD2) RPM Purification

    of stages Diesel Engine system

    scfm l/min hp kW

    6000 psig (414 bar)

    Tcom-13H 13 368 4 10 / 27 7.5 / 20 10.8 1420 P5 SECURUS

    Tcom-25H 25.2 714 5 20 / 37 15 / 27 21 1300 P5 SECURUS

  • AIR STORAGE

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    UN and ASME Storage Systems

    BAUER high pressure air stor-age systems meet the coderequirements of either theUnited Nations ModelRegulations or the AmericanSociety of MechanicalEngineers.UN and ASME storage cylinders andstorage systems are offered for 5000and 6000 psig applications. Optionalmounting racks are available.

    Pressure5000 psig (345 bar)6000 psig (414 bar)

    StorageBulkBank

    ConfigurationVerticalHorizontal

  • 29

    BAUER COMPRESSORS INC. AIR STORAGE

    AIR STORAGE

    REFERENCE ASY-0759 FOR VERTICAL CONFIGURATIONSAND ASY-0758 FOR HORIZONTAL CONFIGURATIONS

    UN ASME

    BULK STORAGE SYSTEMASME-4/BULK

    FOUR BANK CASCADE STORAGE SYSTEMASME-4/BANK/1-1-1-1

    Model Weight2-Cylinder Rack

    lbs kg

    UN 5000 475 215

    UN 6000 525 238

    ASME 935 424

  • AUTO CASCADE

    www.bauercomp.com

    Safe and Automatic Cascade SCBA Filling

    The world leader in high pres-sure breathing air is proud tointroduce a new method ofautomatically cascading yourair storage system.The system utilizes our patent pend-ing manifold block with integralvalve bodies, couple this with a com-mercially available PLC controller andyou have the simplest cascade sys-tem available today! What wouldyou expect...its a BAUER.

    Four to One Safety FactorAll components are manufacturedfor 6000 psig service

    12 or 115 Volt OperatedSimply specify at time of order

    Manifold IntegrationOn any manufacturers cascadesystem

  • 31

    BAUER COMPRESSORS INC. AUTO CASCADE

    Auto Cascade

    Corrosion resistant high strength aluminum alloy manifold blockProgrammable Logic Controller for simplistic operation and heightened accuracyNo adjustable shuttle valvesLED indication as to which cascade cylinder is being utilizedThe system can be utilized on either stationary or mobile cascade systemsA preset pressure bias of 0 psig can be adjusted to allow for quicker switch over time from one bank to anotherPressure sensing by transducers rather than sequential valves, provides greater accuracy without leaks or pressure driftA bypass circuit is incorporated into the system allowing the storage system to be bypassed. This enhancementallows for more effective hose reel operation or possibly filling a mobile cascade system from a stationary systemCan be installed onto any existing fill station or wall mounting

    STANDARD SCOPE OF SUPPLY

    SAFETY AND ADDED VALUE

    OPERATION

    CONTAINMENT FILL STATION

    AUTO CASCADE

    COMPRESSOR

    BREATHING AIR STORAGE

    BANK #1

    BANK #2

    BANK #3

    BANK #4

  • CFSII

    www.bauercomp.com

    BAUER offers only independ-ently tested containment fillstations which were found toprotect the operator from over-pressure and fragmentationper NFPA 1901.Formed plate steel and fewer weld-ments help maintain structuralintegrity while at the same timereducing size and weight. Ourergonomic Easy Load door designallows the operator to open andclose the door with less than 18 lbs.of force without hyper-extendedhand and wrist movements.

    Fill PositionsOne, two, or threeMobile or Stationary

    Custom Designed SystemDual or single function cascadecontrols (2 or 3 position)Top or side mounted panelsRemote fill outlets

    Safety Door Interlock

    Containment Fill Stations for Air and Oxygen

    Ergonomic Loading Height

  • BAUER COMPRESSORS INC. CFSII

    CFSIISTANDARD SCOPE OF SUPPLY DIMENSIONS L x W x H inches (mm)

    CFSII-1S, OXY-1S 18 x 21 x 55 (457 x 533 x 1397)CFSII-1M, OXY-1M 18 x 21 x 39 (457 x 533 x 990)CFSII-2S, OXY-2S 30 x 21 x 53 (762 x 533 x 1346)CFSII-2M, OXY-1M 30 x 21 x 39 (762 x 533 x 990)CFSII-3S 41 x 21 x 53 (1041 x 533 x 1346)CFSII-3M 41 x 21 x 39 (1041 x 533 x 990)

    WEIGHT pounds (kg)CFSII-1S, OXY-1S 433 (196) CFSII-1M, OXY-1M 360 (163)CFSII-2S, OXY-2S 670 (304) CFSII-2M, OXY-2M 550 (249)CFSII-3S 905 (411) CFSII-3M 740 (336)

    *All components in Oxygen stream are Oxygen cleaned in compliance with A.S.T.M. Standard G-93.Dimensions and weight are approximate and are subject to change. Images shown with additional accessories.

    CFSII-2S CFSII-2S OXY-2S*

    CFSII-1S CFSII-2M CFSII-2S/CSCD

    Complete with cylinder scuff guard, SCBAfill connection, fill hose and bleed valveFill control panel with adjustable regulator,relief valve, manual control valve and pressuregauge for each fill position (S version only)CFSII M versions designed for usewith remote air distribution panelMounting base is standard on Sversion and optional on M versionConvenient door handle actuationBottom ventingReduced footprint

    33

  • PURIFICATION

    www.bauercomp.com

    High Pressure Breathing Air Purification for BAUER Systems

    BAUER Air Purification Systemspurify high pressure air to aquality that meets or exceedsthe requirements of CGAPamphlet G-7, Compressed Airfor Human Respiration, ANSI /CGA G-7.1, CommoditySpecification for Air, Grade E,and all other recognized stan-dards for breathing air.Our Purification Systems can beretrofitted to most high pressurecompressors.

    Worldwide LeaderCompressorsPurification and filtration

    Anodized AluminumFilter HousingFilter cartridge end caps aremachine crimpedEliminating glues/friction welding

    Anodized AluminumFilter ChambersEach chamber and plug assemblyare serialized to assure systemtraceability

  • BAUER COMPRESSORS INC. PURIFICATION PRICE LIST

    P0 TRIPLEX

    PURIFICATION

    P0 SUPER TRIPLEX

    B-TIMER P2

    P5 P10 P42

    B-TIMER (SUPER TRIPLEX)

    SECURUS

    Images shown may have optional features.

    35