braking devices vb 230/400-6/25/30l (lp) assembly- and ... andre/manual vb 6... · vb...

26
electronic Quality is our Drive. Braking Devices VB 230/400-6/25/30L (LP) Assembly- and Commissioning Instructions

Upload: others

Post on 16-Apr-2020

15 views

Category:

Documents


0 download

TRANSCRIPT

e l e c t r o n i c

Quality is our Drive.

Braking DevicesVB 230/400-6/25/30L (LP)Assembly- and Commissioning Instructions

VB230/400-6/25/30L (LP) 1

as per 04/10 1B000.10001

Table of Contents Page

1. Safety notes 3

2. Conformity 3

3. General description 4

4. Usage to the intended purpose 4

5. EC Declaration of Conformity 5

6. Block diagram 6

7. Functional description (see connection diagram) 77.1 LED indicators 87.2 Fault signaling relay (only available with circuit-board version) 8

8. Control inputs and outputs 98.1 Control input 98.2 Control outputs 10

9. Potentiometers 11

10. Technical data 1210.1 Environmental conditions 12

11. Commissioning 1311.1 Mounting instructions 1311.2 Connection 1311.3 Parameter settings 1411.4 Possible fault indications during commissioning 16

12. Dimensioning rules 1712.1 Dimensioning of braking contactors 1712.2 Dimensioning of pre-fuses 1712.3 Permissible braking frequency 19

13. Dimensions 22

14. Typical connections 2314.1 Connection diagram 23

2 VB230/400-6/25/30L (LP)

Notes and symbols used in these instructions

Note: Notes explain the advantages of certain adjustments or settings and help you to make use of the device in the best possible way.

Warning notices: Read them carefully and follow them strictly!

Warning notices are indicated in order to protect you against danger or to help you to prevent the device from being damaged.

Caution: Danger to life through electric shock!

When you see this sign, always make sure that the device is de-energized and secured against unintentional energizing.

These commissioning instructions were prepared with great care. Nevertheless, PETER electronic GmbH & Co. KG does not assume liability for damage resulting from mistakes possibly contained in this manual. Technical changes that serve to improve the product are subject to change without notice.

VB230/400-6/25/30L (LP) 3

1. Safety notesThe described devices are electrical equipment for use in industrial electrical power installations. An impermissible removal of the covers during operation can cause serious damage to your health, since these devices contain live parts with high voltages.

Adjustment work may only be performed by trained staff observing the safety regulations. Assembly and mounting work may only be carried out with the equipment deenergized.Make sure that all drive components are properly earthed.Please read these commissioning instructions carefully before putting the device into operation.Besides, the user must ensure that the devices and associated components are fitted and connected in accordance with the appliable local, legal and technical regulations. The VDE-regulations VDE 0100, VDE 0110 (EN 60664), VDE 0160 (EN 50178) , VDE 0113 (EN 60204, EN 61310),VDE 0660 (EN 50274) plus the appropriate regulations of the TÜV (Technical Control Association) and the trade associations apply in Germany.The user must ensure that the drive turns into a safe operating state following a device failure, in the event of maloperation, or if the control unit has failed etc..Caution: Even if the motor is at rest, it is not physically separated from the mains.

2. ConformityIn industrial linguistic usage the electronic brakes of the type series VersBrake…-L (LP) are called „devices“, however, in the sense of the „law on the safety of equipment“, the „EMC-law“ or the „EC machinery directive“ they are not devices or machines ready for use or connection but they are components. It is only possible to define their final function, when these components are integrated into the design and construction of the user.

To be able to use the devices to their intended purpose, it requires power supply networks according to DIN EN 50160 (IEC38).The user takes the responsibility that the user’s design and construction comply with the appli-cable legal provision. The commissioning is strictly forbidden as long as the conformity of the final product with the guidelines 2006/42/EC (Machinery directive) and 2006/95/EC (Low voltage directive) is not proved.

4 VB230/400-6/25/30L (LP)

3. General descriptionThe electronic braking devices of the VersiBrake-L-type are available both as a housing version and as a circuit-board version (LP). They enable non-wearing braking of three-phase asynchronous motors and mono-phase motors. The braking devices are used for drives that, due to safety and functional reasons, have to be reliably slowed down. Braking is initiated by measuring the motor voltage. It is not necessary to connect the motor contactor contact, but this is possible if double detection (redundant system) is required. An integrated standstill detection function switches the braking current off after the motor has come to a standstill. In the case of motor braking times larger than 3 s, this also functions without leading the third motor phase (6T3-terminal) back.Various fault conditions are indicated via LEDs and, in the case of the circuit-board version, additi-onally via a fault signalling contact.

Special features• controlled by microcontroller• wear-resistant and maintenance-free• for three-phase asynchronous motors• for mono-phase motors• retrofitting into existing plants possible• no normally closed contact on motor contactor required• integrated braking contactor• printed circuit-board version with fault signalling contact• automatic remanence time optimization• integrated motor standstill detection• integrated overload monitoring• braking current control• meets trade association requirements for category 2 according to EN 954-1 according to

the test principles of woodworking machines GS-HO-01

4. Usage to the intended purposeThe devices of the VersiBrake…-L (LP)-series are electrical equipment that is used in industrial electrical power installations. They are designed for application in machines, in order to slow down rotating masses on drives with three-phase a.c. motors.

Typical applications• sawing machines• centrifuges• wood working machines• conveying systems• textile machines

VB230/400-6/25/30L (LP) 5

5. EC Declaration of Conformity

EC Declaration of Conformity

Name / Address: Peter Electronic GmbH & Co.KG Bruckäcker 9 92348 Berg

Germany

hereby declares that the following product (device, component, unit) in the version as supplied

Product designation: Braking Device Serien / type designation: VB 230/400-6/25/30L (LP)Article group: 2B0..., 2B1... Year of manufacture: 2005 complies with the provisions of the following EC-directives: 2004/108/EG concerning Electromagnetic compatibility

and 2006/95/EG concerning Electrical equipment designed for use within certain voltage limits

The following harmonized standards have been applied: EN 60947-1: Low-voltage switchgear and 2008 controlgear

General rules

EN 60947-4-2: Low-voltage switchgear and 2007 controlgear Contactors and motor-starters - AC semiconductor motor controllers and starters

This EC Decleration of Conformity is no longer valid, if the products is modified or changed without our agreement. This declaration is issued under the sole responsibility of the signatory.

Berg, 05.08.2009 Dr. Thomas Stiller, Managing Director (place, date)

(signatory and function of the signatory)

(signature)

The manufacturer / company placing the product on the market (authorized representatives of the manufacturer / companies placing the product on the market that are established within the Community)

6 VB230/400-6/25/30L (LP)

6. Block diagram

Brakingrelay

Controller

(L1)1L1

(L2)3L2

2T1(T1)

4T2(T2)

6T3(T3)

X5

X6

(X10)

(X11)

Current detection

(X1)X3

(X2)X4

Fault

only available with circuit-board version (LP)

24V5V

X7

Interlocking

VB230/400-6/25/30L (LP) 7

7. Functional description (see connection diagram)

Explanation: The designations for the housing variant are indicated without brackets, whereas those applicable for the circuit-board version are put into brackets.

After the operating voltage on 1L1 (L1) and 3L2 (L2) has been switched on, the main contactor interlock X5 (X5), X6 (X6) and, in the case of the circuit-board version, the fault signaling contact (X10), (X11) closes. The motor can be started.A starting logic makes sure that, when switching the plant on with the master switch while the motor is still switched off, braking is not initiated.The fully automatic run of the braking interval starts when a drop of the motor voltage is detected on the terminals 2T1 (T1), 4T2 (T2) and 6T3 (T3). During braking, the main contactor is inter-locked via the contact X5 (X5), X6 (X6). After a delay time which, dependent on the amount of the remanent voltage of the motor, optimizes itself, the integrated braking relay pulls in. After the contact bounce time has been waited out, a controlled d.c. current is fed into the motor winding. The magnetic field resulting from this has a braking effect on the still rotating rotor. The d.c. current is generated by a thyristor phase control. Special suppressor circuits protect the power semiconductors against overvoltage. With the potentiometer I (P2), the braking current (and thus the braking torque) can be adjusted within a range of 10 … 100% of the rated device current. The integrated motor standstill detection, which, if the 6T3 (T3)-terminal is connected, functions via the amount of the remanent voltage and, if the 6T3 (T3)-terminal is not connected, via the brake current waveform, switches the braking current off approx. 1.5s after a motor standstill has been detected. To be able to adapt the device to a variety of motors, it is possible to adjust the stand-still threshold via the potentiometer n0 (P1). Faults, that occur during braking, are indicated via a signaling light (LED), and, in the case of the circuit-board version, additionally via a fault signaling output (X10), (X11).If more safety (redundant system) is required for initiating braking, it is possible to additionally connect a normally closed contact of the motor contactor to the terminals X3 (X1), X4 (X2). Then, braking will be initiated by two processes which are independent of each other.

Warning:

To ensure a reliable standstill detection function, it is necessary to comply with the following:The braking current must not exceed (3) three times the amount of the rated motor current. If the VB-L is operated without the 6T3 (T3)-terminal beeing connected, which always applies in the case of single-phase applications, it is to be ensured that braking current flows at least for a period of 1.5 s before the motor comes to a standstill, as no motor standstill is detected within this period of 1.5s and the braking current would then flow over the total maximum braking time. This could cause destruction of the motor and fault indications of the braking device.

Note: If the braking time at rated device current is too short, due to the fact that the centrifugal masses to be slowed down are too large, either a device with a longer braking time can be inquired of the producer or a device featuring a higher rated current has to be used.

8 VB230/400-6/25/30L (LP)

7.1 LED indicators

7.2 Fault signaling relay (only available with circuit-board version)The following states on the fault signaling contact (X10), (X11) are possible:

LED – ready (V9)- Illuminated- Flashing 1xa

- Flashing 2xa

- Flashing 3xa

- Flashing 5xa

a. ... repeated with a short pause

Operational status - Mains voltage is applied, braking device is ready - No motor standstill detected during max. braking time - Adjusted braking current was not reached - Braking frequency too high - 3x in succession no motor stillstand detected

LED – I (V16)- Illuminated

Operational status - Braking current is flowing

No voltage applied to VB-L Contakt (X10), (X11) open

Voltage applied to VB-L, no fault Contakt (X10), (X11) closed

No standstill during the max.braking time Contakt (X10), (X11) opena

a. Fault is reset when restarting the motor (voltage on T1, T2, T3).

Adjusted braking current was not reached Contakt (X10), (X11) opena

Braking frequency too high Contakt (X10), (X11) openb

b. Fault is reset by shortly disconnecting (5s) the mains voltage on L1, L2.

3x no standstill during monitoring time Contakt (X10), (X11) openb

VB230/400-6/25/30L (LP) 9

8. Control inputs and outputs

8.1 Control input

Information on operation without connected starting contact:The braking delay time (remanence time) may prolong itself by up to 50%.The interlocking relay does not open immediately after the motor contactor has dropped out, but only shortly before the braking relay closes. In contrast to an operation with connected starting contact this means that the motor can be restarted during the braking delay time (remanence time).

Caution: Danger to life through electric shock!

The terminals X3 (X1), X4 (X2) carry mains potential; when laying the connecting lines, be sure to provide protection against accidental contact.

Control terminals Designation DescriptionX3 (X1), X4 (X2) Starting contact Connection of a normally closed contact of the motor

contactor.In standard applications not required.Connection is only required, if more safety is required (redundant system) to initiate braking.

10 VB230/400-6/25/30L (LP)

8.2 Control outputs

Behavior of the changeover contact on X5, X6, X7

Control terminals

Designation Description

X5 (X5), X6 (X6), X7 (X7)

Interlock (potential-free changeover contact, common contact on X5)

During braking, the contact between X5 and X6 is open. This contact is to be looped into the control circuit of the motor contactor. Therefore, the motor cannot be started during braking. The contact between X5 and X7 is closed during braking. Thus, it is, e.g. in the case of star-delta-connections, possible during braking to control the star contactor in order to interconnect the motor winding.For more detailed information, please see connection diagram on page 20.

(X10), (X11) Fault signal(potential-free relay contact)

In case of a fault this concact opens. For closer details on the tripping characteristics please see chapter 5.2., page 7.This contact is only available with the circuit-board version.

Status Interlocking contactX5 – X6

Star contactor contact X5 – X7

Reset by

Motor off closed open

Motor is running closed open

Motor is being decelerated

open closed

Braking correctly finished

closed open

Braking frequency too high

openS02, S05 closed

closedS02, S05 open

short disconnection from mains (5s)

3x no standstill during max. braking time

openS02, S04 closed

closedS02, S04 open

short disconnection from mains (5s)

VB230/400-6/25/30L (LP) 11

9. PotentiometersWith the potentiometers it is possible to adjust the following parameters. The designations for the circuit-board version (LP) are indicated in brackets ().

Note! If the potentiometer is adjusted to a position too far in clockwise or counter-clockwise direction (e.g., end stop position), it may happen that no standstills are detected. In this case, braking current flows until the end of the max. braking time. The LED indicates „no standstill during the max. braking time“.

„I“, „(P2)“ Adjusting the braking current. The braking current can be adjusted in the range from approx. 10% - 100% of the rated device current. The adjustment is roughly linear.

„n0“, „(P1)“ Adapting the standstill threshold and braking behavior at motor standstill.With this potentiometer it is possible to adapt the motor standstill threshold to various motor types and applications and to influence the behavior of the braking current at motor standstill.In „left stop“ (full counter-clockwise) position, the standstill detection function is most sensitive, and the braking behavior, upon reaching the motor standstill, is most soft. Possibly, the braking current is switched off even before the motor has come to a standstill. The potentiometer has to be adjusted so that the braking current is switched off approx. 1-1.5s after the motor has come to a standstill.Factory-setting: approx. 40%.

12 VB230/400-6/25/30L (LP)

10. Technical data

10.1 Environmental conditions

Type designation VB 230-6 L (LP)

VB 230-25 L (LP)

VB 230-30 L (LP)

VB 400-6 L (LP)

VB 400-25 L (LP)

VB 400-30 L (LP)

Mains voltageaccording to DIN EN 50160 (IEC 38)

220/240V ±10% 50/60Hz 380/415V ±10% 50/60Hz

Power draw of electro-nics 3 VA

Recommended for rated motor currents up to

0,3...3A 2...12.5A 2...15A 0,3...3A 2...12.5A 2...15A

Rated device current 6A 25A 30A 6A 25A 30A

c.d.f. at max. braking current 60% 8% 5% 60% 8% 5%

I²t -value of power semiconductors 310 A²s 1250 A²s 1350 A²s 310 A²s 1250 A²s 1350 A²s

Braking voltage 0 ... 110VDC 0 ... 220VDC

max. Braking time 12s

Contact rating of out-put relays 3A/250V AC 3A/24VDC

Delay time for reduc-tion of residual e.m.f. self-optimizing 0.2 ... 2s

max. Cross-sectional area for connection - Enclosed version (w. housing): - Circuit-board ver-sion:

2 x 2.5mm² per terminal

FASTON connector 6.3 x 0.8mm

Storage temperature -25 ... 75°C

Operating temperature 0 ... 45°C

Degree of protection - Enclosed version (w. housing): - Circuit-board version:

IP 20IP 00

Environment Overvoltage category III, pollution degree 2

Weight - Enclosed version (w. housing): - Circuit-board version:

0.6kg0.25kg

VB230/400-6/25/30L (LP) 13

11. CommissioningThe device is to be put into operation in 3 steps:

1. Mounting2. Connection and3. Parameter setting

11.1 Mounting instructions

Caution: Danger to life through electric shock!

The following conditions are to be complied with in order to ensure a safe and reliable operation of the VersiBrake…-L (LP).

1. The device series VersiBrake…-L (LP) is to be used under overvoltage conditions of the category III.

2. Make sure that pollution degree 2 or better, in accordance with IEC664, is complied with.

3. The device is to be installed into a housing (min. degree of protection: IP54).4. The device must be operated without being exposed to contamination by

water, oil, carbon deposits, dust, etc..

Warning:

Make sure that a minimum distance to adjoining devices is kept. Above and underneath the housing a minimum distance of 50mm is to be kept.

11.2 ConnectionThe braking device is to be installed according to the attached connection diagram. For other connections please consult PETER electronic GmbH & Co. KG.

Note: Further connection proposals for special circuit arrangements are available via our homepage at www.peter-electronic.com.

Note: Prior to putting the motor brake into operation the wiring is to be checked.

To ensure reliable function is it necessary to comply with the interlocking conditions:The interlocking contact of the braking device, terminal X5 (X5), X6 (X6), has to be looped into the control circuit of the motor contactor, in order to prevent the motor contactor from pulling in during braking.

14 VB230/400-6/25/30L (LP)

11.3 Parameter settingsSequence of steps during commissioning: (the designations/details indicated in brackets refer to the circuit-board version)

1. Disconnect the plant/system from the supply mains.2. Adjust the requested braking current with the potentiometer „I“, „(P2)“.

Since the potentiometer reacts roughly linear, it is possible to infer the braking current from the potentiometer setting. Left stop (counter-clockwise direction) roughly equals 10% of the rated device current. Mid-position roughly equals 50% of the rated device current. Right stop (clockwise direction) equals 100% of the rated device current.

3. Adjust potentiometer „n0“, „(P1)“ to approx. 40%.4. Switch on the plant.5. Initiate braking by switching the motor ON/OFF.

Note: When putting the device into operation for the first time, the braking current can be checked with a true r.m.s. measuring instrument.

Adjusting the braking currentThe braking current is to be adjusted to a value as small as possible, in order to avoid unnecessary heating of the power semiconductors and motor. This is especially important in the case of high switching frequencies. We recommend to limit the max. braking current to 2.5 times the rated motor current.The requested braking torque can be adjusted with the potentiometer „I“, „(P2)".

Adjusting the braking timeNo adjustments are required, since the braking current is automatically switched off approx. 1.5s after a motor standstill has been detected.If no standstill is detected during the max. braking time (10s in the case of standard devices), the braking current is switched off when this time is over. This case is indicated by the LED „ready“, „(V9)“ (flashing 1x).

VB230/400-6/25/30L (LP) 15

Adjusting the standstill thresholdIn most applications, the factory-setting (40%) produces good results.If the braking current is switched off before the motor has come to a rest, or if the braking current is not switched off approx. 1.5s after the motor has come to a rest, it is possible to make an adjustment with this potentiometer. The optimum setting has to be found by carrying out several braking operations. The potentiometer should be changed only in little steps (10%). For a more detailed functional description please refer to page 9.

Warning:

If the 6T3-terminal is not connected, the motor has to be supplied with current for a period of at least 1.5s prior to the standstill. During this period of 1.5s no motor standstill is detected. The braking current then flows until the maximum braking time has elapsed. If this is the case, the braking current has to be adjusted to a slightly lower value.

16 VB230/400-6/25/30L (LP)

11.4 Possible fault indications during commissioningDuring commissioning, and in normal operation too, fault indications can occur. The following explanation is to give you assistance in the localization and correction of faults.

Note: All data sheets and commissioning instructions are available via our homepage at www.peter-electronic.com.

Fault indication on LED „Ready“, „(V9)“

Fault Possible cause Fault correction

Flashing 1x No motor standstill during max. braking time

Braking current adjusted to a too small value.

Adjust braking current to a higher value.

Too large centrifugal mass. Use a braking device with longer max. braking time or higher rated device current.

Terminal „6T3“ „(T3)“ is not connected and the motor is not suplied with current for a period of 1,5s prior to the standstill.

If possible, connect 6T3 (T3) or adjust the braking current to a slightly lower value.

Standstill threshold is not adapted.

Adapt standstill threshold with „n0“.

Flashing 2x Adjusted braking current was not reached.

Interruption in the braking circuit. Possibly the motor is started with star-delta connection.

Check circuit. Possibly the star contactor has to be closed during braking.

The resistance of the motor winding is too high for the adjusted braking current.

Turn braking current back so that the fault does not occur any more.

Flashing 3x Braking device is overloaded. Braking frequency is too high.

The specified max. braking frequency is exceeded.

Reduce braking current or braking frequency. During commissioning, 4 braking operations in succession can be initiated without an overload being indicated.

Flashing 5x 3x in succession no standstill detected

Braking current adjusted to a too small value.

Adjust braking current to higher value.

Centrifugal mass is too large. Use braking device with longer max. braking time or higher rated device current.

Cable „6T3“ „(T3)“ is not connected.

Connect or check cable.

Standstill threshold is not adapted.

Adapt standstill threshold with „n0“.

VB230/400-6/25/30L (LP) 17

12. Dimensioning rules

Note! All data sheets and commissioning instructions are avaialble on our homepage at www.peter-electronic.com.

12.1 Dimensioning of braking contactorsThe braking contactor is switched on or off via a control contact of the braking device (no-load switching).When selecting the braking contactor, it must be ensured that the contacts are able to carry the maximally occuring braking current (nominal/rated device current). Therefore, the value „conven-tional thermal current“ (Ith) is decisive when selecting the braking contactor.If this value is not indicated, the rated operational current for AC1-operation may be used instead.

Tip: By connecting contacts in parallel it is often possible to use a lower-priced contactor of a smaller design.

12.2 Dimensioning of pre-fusesBasically, two types of fuse protection are available for the user.

1. Fusing according to allocation type „1“, DIN EN 60947-4-2. After a short circuit, the braking device is allowed to be inoperative.

2. Fusing according to allocation type „2“, DIN EN 60947-4-2. After a short circuit, the braking device must be suitable for further use. However, there is the danger that the contacts of the braking relay (braking contactor) weld. Therefore, if possible, these contacts are to be checked prior to applying again mains voltage to the device. If this check cannot be carried out by the user, the device has to be returned to the producer in order to have it checked.

The following dimensioning information refers to the below operating conditions:• Use of standard asynchronous motors• Braking time not exceeding 20s• Braking current not exceeding 2.5x INOM of the motor.• Cyclic duration factor (c.d.f.) not exceeding the value indicated in the data sheet.

Fusing according to allocation type „1“:As pre-fuses, we recommend to use line protection fuses (utilization category gL) or automatic circuit breakers with tripping characteristic B, C, D or K.Taking into account the maximum braking currents that occur (normally the rated device current), we recommend fuses according to table 2, column 3.

Note: Wiring cross-sectional area according to DIN VDE 0100-430, DIN EN 57100-430.

18 VB230/400-6/25/30L (LP)

Fusing according to allocation type „2“:The power semiconductors are to be protected by fuses of the utilization category gR (semicon-ductor fuses, high-speed fuses). However, since these fuses do not ensure line protection, it is necessary to use additionally line protection fuses (utilization category gL).As for the dimensioning of the line protection fuse (gL), please refer to table 2, column 3. To protect the semiconductors it is necessary to select gR-fuses featuring cutoff-I²t-values of the ranges indicated in table 2, column 4. In this connection, the fuse rating of the selected fuse should not be smaller than the braking current to be expected (rated device current).

Note 1: On the basis of the recommended I²t-value, braking current, and possibly the c.d.f., the fuse supplier is able to select a suitable type. Due to the great variety of producers, sizes, and types, PETER electronic does not recommend any particular fuses.

Note 2: If the fuse or cutoff-I²t-value is selected too small, it may happen that the semiconductor fuse reacts during braking.

Table 2

Column 1 Column 2 Column 3 Column 4max. Braking current / Rated device current

Device type Fuse value in the case of allocation type 1

Recommended range for cutoff-I²t-value of semiconductor protection fuses in the case of allocation type „2“

6A VB …-6L (LP)

6A 150… 250 A²s

25A VB …-25L (LP)

20A 500… 900 A²s

30A VB …-30L (LP)

25A 600… 900 A²s

VB230/400-6/25/30L (LP) 19

12.3 Permissible braking frequencyThe braking frequency depends on the adjusted braking current.The braking devices of the VB …-25 L (LP) type allow the following braking frequencies:

For intermediate values please refer to table 3.

Warning:

When setting up a machine or during commissioning, it is possible to carry out 4 braking operations in succession, i.e., with rated device current and at a braking time of 10s. After such operating conditions, however, the device needs a recovery time of 15 minutes.

Braking current Braking time Braking frequencyVB ...-6 L 6A 5s

10s1 braking operation per 8s1 braking operation per 16s

VB ...-6 L 3A 5s10s

1 braking operation per 5s1 braking operation per 10s

VB ...-30 L 30 5s10s

1 braking operation per 90s1 braking operation per 180s

VB ...-25,30 L 25A 5s10s

1 braking operation per 60s1 braking operation per 120s

VB ...-25,30 L 20A 5s10s

1 braking operation per 40s1 braking operation per 80s

VB ...-25,30 L 15A 5s10s

1 braking operation per 25s1 braking operation per 50s

VB ...-25,30 L 10A 5s10s

1 braking operation per 17s1 braking operation per 35s

20 VB230/400-6/25/30L (LP)

Table 3

tB = Braking time, Cycle time = Braking time + Non-braking time

Cyclicdurationfactor r·c·d·f·( )tB

Cycletime---------------------------- 100×=

Load curve for VB 400-6 L (LP)

0

10

20

30

40

50

60

70

80

90

100

0 10 20 30 40 50 60 70 80 90 100

Cyclic duration factor in %

Perm

issibl

e max

. bra

king c

urre

nt in

% of

the r

ated d

evice

curre

nt

VB230/400-6/25/30L (LP) 21

Load vurve for VB …-25 L (LP)

0

10

20

30

40

50

60

70

80

90

100

0 10 20 30 40 50 60 70 80 90 100

Cyclic duration factor in %

Perm

issibl

e max

. bra

king c

urre

nt in

% of

the r

ated d

evice

curre

nt

0

10

20

30

40

50

60

70

80

90

100

0 10 20 30 40 50 60 70 80 90 100

Cyclic duration factor in %

Perm

issi

ble

max

. bra

king

cur

rent

in %

of t

he ra

ted

devi

ce c

urre

nt

Load curve for BR 230/400-30L (LP)

22 VB230/400-6/25/30L (LP)

13. DimensionsEnclosed version (with housing):

Printed circuit-board version:

All dimensions indicated in mm.

45

73

120

105

100

58

VB230/400-6/25/30L (LP) 23

14. Typical connections

14.1 Connection diagram

M 3~

UV

W

(T1)

(T2)

(T3)

(L1)

(L2)

(X1)

(X2) (X7)

F2F1

F3No

rmall

y clos

ed co

ntact

of K1

not r

equir

ed.

F4 OFF

ON K1

K1

K1

F4

L1 L2 L3 N

(X10

)(X

11)

(X5)

(X6)

Inter

lock

Fault

sign

al

Y-co

ntacto

r

K1on

ly av

ailab

lewi

thcir

cuit-b

oard

versi

on

In ca

se of

a fau

lt, the

fault

signa

ling c

ontac

t is op

en.

X7 in

the c

ase o

f sys

tems

with

Y -

sta

rting,

X7 ca

nbe

used

for c

ontro

lling

the Y

- co

ntacto

r dur

ing br

aking

1L1

3L2

2T1

4T2

6T3

( ) co

nnec

tion t

ermi

nals

at cir

cuit-b

oard

versi

onX3

X4

X5 X6 X7

conn

ectio

n 6T3

no

t req

uired

.

The l

imit v

alues

for e

mitte

d inte

rfere

nce a

ccor

ding t

o the

appli

cable

devic

e stan

dard

s do n

ot ru

le ou

t the p

ossib

ility t

hat r

eceiv

ers a

nd su

scep

tible

electr

onic

devic

es w

ithin

a rad

ius of

10m

are s

ubjec

ted to

inter

feren

ce. If

such

inter

feren

ce, w

hich i

s defi

nitely

attrib

utable

to th

e ope

ratio

n of th

ebr

aking

devic

es "V

B", o

ccur

s, the

emitte

d inte

rfere

nce c

an be

redu

ced b

y tak

ing ap

prop

riate

meas

ures

.Su

ch m

easu

res a

re, e

.g.:

To co

nnec

t rea

ctors

(3mH

) or a

suita

ble m

ains f

ilter in

serie

s befo

re th

e bra

ki ng d

evice

, or t

o con

nect

X-ca

pacit

ors (

0.15µ

F) in

para

llel to

the

supp

ly vo

ltage

term

inals.

EMC

Reall

y ens

ure c

orre

ct ter

mina

l-pha

se co

nnec

tions

betw

een i

nput

of br

aking

devic

e (L1

,L2) a

nd ou

tput

of br

aking

devic

e (T1

,T2)

.

VB 23

0 - ...

24 VB230/400-6/25/30L (LP)