BRAKES

KEY 230 PART NUMBEH

4.001 LEVER -PARKING BRAKE

1

2 1 1 1 1 1 1

: 1 1

1 1 1

;

: 1 1

1

2 1

1’

1

1 2

1

1 1 1

;

: 1 1

704302 LEVER AS&Y.-parking brake (inch. items through asterisk) (rep1

2324625 9023015

700097 700096

2376277 9025863

NS 9023022 2358794 9023021

700094

641964,791160.2000854,2009967) BRACKET ASSY.-pivot. parking brake (SOA) TUBE ASSY.-adjusting. parklng brake (SOA) BRACKET-mounting. parking brake (RH) BRACKET-mounting, parking brake (LH) PIN-mountmg bracket (replaces 9025866) (l/2 x 45 dia. chamber) RIVET-mounting bracket (1 2 l/64 lg.) LINK-mounting bra ?t (ref 2404028) PIN-lever handle (.L , 2 dia ) SPACER-mounting bracket (13/32 I.D., 5/8 0.D x 3/l 6 thk ) SPACER-mounting bracket (13/32 I.D., 5/8 0 D x 5/ 16 thk.) HANDLE ASSY.-lever, parking brake (incl. next 5 Items)

710062 710060 710059

2376275 710058

Z$I$IW--,djusting. handle (5.56” lg ) -““O” handle

WASFiEf,-- ,pring. handle (.3 19 I.D. x ,495 0.D ) WASHER-spring. handle (.406 1.0 x 750 0 D ) KNOB-adjusting. handle

700612 CLAMP-cable. parking brake 700613 SPACER-(1 l/32 I D ,5/8 0 D. x 5/8 thick)

2376064 SPACER-IInk (3116 thl‘ck. 2 holes, 25/64) * 717031 SWITCH ASSY.-parking brake warning light (SOA)

4-3

230 PART NUMWR

4.002 CABLE - PARKING BRAKE

4

8

2436163 797243

SSO160 691866 691966 691866

1497632 601667 711270 637466

1246666 691963 691946

3676092 691#44 691943

2436163

9427321 8422297

712716 667SS6

3979316

LEVER ASSY.-parking brake (refer to grp. 4.00 1, parking brake lever) SPACER-mounting. parking brake (procure locally) RETAINER-lever. parking brake (procure locally) WASHER-bolt, parking brake lever retainer CABLE ASSY.-front, parking brake (rapl. 69 1962) (also use l-7 19489

clip 81 l-657558 strap) EQUALIZER-cable (one front and two rear) (rapl. 1497525) CABLE ASSY.-intermediate, parking brake CABLE ASSY.-intermediate. parking brake GUIDE-cable. RH intermediate GUIDE-intermediate (RH & LH) BRACKET-mounting, cable guide CLIP-front cable CONNECTOR-cable CABLE ASSY.-rear. parking brake (upper) CABLE ASSY.-rear, parking brake (lower) BRACKET-intermediate cable RETAINER-cable BRACKET-rear cable (RH) BRACKET-rear cable (LH) WASHER-bolt. rear cable bracket & cable guide bracket (.406 I.D. x

.734 0.0.) BOLT-cable guide mounting bracket (3/8- 16 x 1) hex (3OOM steel) NUT-bolt. cable guide mounting bracket (3/8- 16) (301 M steel) CLIP-rear cable to frame (3/4 dia. closed w/2 bolt holes .562 dia.) STRAP-tie wrap, cable to control arm CLIP-cable to floor support {repl. 2399079) (.38 dia. w/ 1 l/32 dia.

bolt hole)

4-6

I To Group 4.007

Refer To boup 4.010

4.005 PEDAL - BRAKE (INCL. SHAFT)

BRAKES

4.006 PEDAL - BRAKE (INCL. SHAFT)

4 2

2

1 : 2

: 4 2

1 ; 1

2

; 1

; 1

f 2

: 1

1 ; f 2

8422277 2438183

NUT-bolt (3/B- 16) WASHER-brake lever pivot outer brkt. to dash bolt (.406 I.D. x .734

O.D.) 9427321 BOLT-brake lever pivot outer brkt. to dash (3/B- 16 x 1” 300M)

892327 BRACKET-brake lever pivot outer (prior to 19 78) 2022288 BRACKET-brake lever pivot ( 19 78)

892488 SHAFT-brake lever pivot WASHER-brake lever pivot shaft (l/2 I.D. .883 O.D. x .15 1 thk.)

(procure locally) 9419097 BOLT-brake lever pivot shaft (l/2- 13 x 1 hex)

692328 BRACKET-brake lever pivot inner 103321 WASHER-lock. brake booster assy. & pivot inner brkt. to dash (3/B

plain) 9418931 NUT-brake booster assy. & pivot inner brkt. to dash

348383 BUSHING-brake lever pivot shaft (repl. 3769302) 892323 PEDAL ASSY.-brake (SOA) (prior to 1978)

2022287 PEDAL ASSY.-brake (1978) 412886 PAD-brake pedal 412884 PLATE-brake pedal trim

PIN-brake pedal to brake booster assy. clevis (procure locally) (ref. 138085)

9420022 WASHER-brake pedal to booster assy. pin (7116) 103374 PIN-brake pedal to booster assy. cotter (3132 x 1 I’ plain)

3888907 SWITCH ASSY.-stop lamp (SOA) 9788182 CLIP-stop lamp switch to brkt. (540 I.D.)

702380 BRACKET ASSY.-master cyl. to dash (SOA) (prior to serial no. SVlOO878)

2002352 BRACKET-brake master cylinder to dash (eff. w/serial no. 6V100878) 9791840 GASKET-brake booster assy. to dash 1238004 VALVE ASSY.-metering balance and distribution switch (SOA) (repl.

1236005)

9418304

409494 NPN

BOLT-valve to bracket (5/ 16- 18 x 2 hex) (procure locally) WASHER-bolt (.344 x .688 x .065) NUT-bolt (ref. 9422275) (5/ 16- 18 301 M) (procure locally) BRACKET-valve to frame SCREW-bracket to frame (5/16- 12 x 5/8iref. f 1500086)(procure locally) BOLT-pivot outer brkt. to dash (lower) (5/16- 18 x 1 round head

square neck) (procure locally) 103320 WASHER-lock, pivot outer brkt. to dash bolt (5/ 16 plain) 120378 NUT-pivot outer brkt. to dash bolt (repl. 94 17954)

9427321 BOLT-master cyl. to brkt. (3/B- 16 x 1” 300M) 103321 WASHER-lock. master cyl. to brkt. bolt(3/8 plain)

2390834 RIVNUT-master cyl. to brkt. bolt (3/B- 16) 120394 WASHER-flat, brake booster assy. & pivot inner brkt. to dash (13132

I.D. x 13/ 16 O.D.) 2438183 WASHER-bolt master cylinder to mtg. brkt. (.406 I.D. x ,734 O.D.)

4.007 BOOSTER - POWER BRAKE

BRAKES

PART

1

1

1

1 1 1

1 1

1

1

1 1

1

!

1 1 1 1

1 2 1

;

1

i 1 1

1

1

1

1

1 1

1

1

;

!

1 1

;

1

1 1

1 2 1

1

1 3 2 1 1

4.007 BOOSTER - POWER BRAKE

2820588

18001970

18002582

18003823 18003823 18003808 18001423

548842 1 18000189

BOOSTER ASSY.-power brake (complete) (repl. 2620499) (prior to serial no. 6VlOO878)

BOOSTER ASSY.-(head) power brake (complete) (eff. w/serial no. 6VlOO878 & prior to 1977) (repl. 18001358)

BOOSTER ASSY.-(head) power brake (complete) (eff. w/ 1977) (prior to 19 78) details not available at time of publication

BOOSTER ASSY.-(head) power brake (1978) (repl. 18002719) HEAD PKG.-power (w/ 180027 19 booster) KIT-repair, power head (w/ 180027 19 booster) KIT-repair, power head (w/ 1800 19 70 booster) (details not available at

time of publication) KIT-repair, power brake booster (First Design) (ref. only) KIT-repair. power head (Second Design) (w/2620598 booster) (repl.

546842)

NOTE: The above kits 546842 1 81 18000 159 includes the fdlowing items as indicated.

5488535 5488S34 5485302

NS 5474304 5474843 S488S80 5489112 5480935 5488981 5488538 548 1808

18000139 18003814

5471912 18001971 18003839

NPN 18003804 18000 134

5489384

724548 2301878 2484901

893207 9419006

BOOT-power head (w/546842 1 & 18000159 kit) SILENCER-air (w/546842 1 & 18000159 kit) BEARING-primary power piston (w/546842 1 & 18000 159 kit) FILTER-power piston (w/546842 1 & 18000159 kit) (ref. 5465064) KIT-retainer. disc & bumper (SOA) (w/546842 1 & 18000159 kit) VALVE ASSY.-air (SOA) (w/546842 1 & 18000 159 kit) SILENCER-power head (w/546842 1 & 18000 159 kit) BEARING-secondary power piston (w/546842 1 & 18000159 kit) SEAL-front housing (repl. 5452549) (w/546842 1 & 18000 159 kit) DIAPHRAGM-primary (w/ 18000 159 kit) DIAPHRAGM-secondary (w/ 1800 159 kit) GROMMET-check valve KIT-check valve & grommet (repl. 54724 19) (w/2620598 booster) KIT-check valve & grommet (WI 1800 1970 & 180027 19 booster) KIT-power piston (w/2620598 booster) KIT-power piston (w/ 1800 19 70 booster) KIT-power piston (w / 18002 7 19 booster) LUBRICANT-power brake (w/546842 1, 18000 159 KIT) KIT-valve air (w/ 18002 7 19 booster) VALVE ASSY.-vacuum check (w/ 18000 159 kit) ROD-adjustable. piston (SOA) (w/2620598. 18001970 &

18002 7 19 booster) HOSE-power brake booster to engine vacuum (repl. 700465) CLIP-hose (3/4 dia.) CLAMP-power brake cylinder to engine vacuum hose NUT-tee, brake booster hose BOLT-tee nut to floor ( l/4 -20 x 1”)

4P-6014

-

1 1

1 1

1 1 18002458 1 1 18002432

2 2 1 1 1 1 1

: ; 2

1 1

1 1 1 1

4.010 CYLINDER -MASTER

5472542 CYLINDER ASSY.-master, power brake (complete) (First Design) (ref.

26232 t 4

5468305 18000781 18000781

54555 16 5464418 5452322 5472546 2623216 5472543 9412980

CYLINDER ASSY.-master. power brake (complete) (second design) (repl. 5472542 & 1800 1066) (prior to 1978)

CYLINDER ASSY.-master, power brake (complete) (1978) KIT-cylinder. master (w/ 1800 1066 cyl.) (repl. 26232 15) (details not

available at time of publication) WIRE-bail (w/5472542, 1800 1066 cyl.) COVER-reservoir (w/5472542 cyl.)(repI. 5455517) COVER-reservoir (w/ 1800 1066 cyl.) DIAPHRAGM-reservoir {w/5472542, 1800 1066 cyl.) SCREW-stop (595 lg.) INSERT-tube fitting SPRING ASSY.-secondary piston (incl. retainer) KIT-repair. master cylinder (incl. next 2 items)(repl. 5472561) PISTON-secondary (w/5472542, 18001066 cyl.) RING-retaining

BRAKES

1

1 1

1

4.016 BRAKES - FRONT

2621712 CALIPER ASSY.-disc brake (RH) (less shoe and lining) (rep1 547234 1, 180.00201)

2621711 CALIPER ASSY.-disc brake (LH) (less shoe and lining) (repl. 5472340. 18000202)

(NOTE: The above [2] Caliper Assemblies include items through asterisk.)

6466122 VALVE-bleeder, caliper S468226 BOLT-retaining, housing (7/ 16-20 UNF-2Athd ) S474406 SLEEVE-retaining, bolt‘(repl. 5468225) 6469178 BUSHING-caliper support (inner-5/8 I.D.) 6470497 BUSHING-caliper support (outer-3/8 I D.) 8468767 KIT-repair, piston housing 2622207

* 5469497 PISTON-disc brake (repl. 5463483) SPRING-retaining. brake shoe

18001210 KIT-shoe and linrng (has sufficient QTY for RH & LH brake asm ) (rep1 262099 1)

4-l 1

260 PART NUMBER

-

-

-

1 1 1

1

:

z

3

4

4

i

6

7

8

9 10

1’:

2

2

2

i 2 2

2

4

;

2

4

2

2 2

2

4

4

2 2

iii

4.020 BRAKES - REAR

5463033

5463934

18000628 18000629 18001593 18001594 18001920

5472396 18002693

2620587

18002398 5472527

5472528

5472 139

18002428

5470830 2623595

2623596

NPN

NPN

5472515 5472642 5472643 5465649

BRAKE ASSY.-rear, LH (2623488 assy ) (prior to serial no SvIOO878) (ref. only)

BRAKE ASSY.-rear, RH (2623489 assy.) (prior to serial no. 6V100878) {ref. only)

BRAKE ASSY.-rear. LH (eff. w/serial no. SVlOO878) {ref. only) (STD.) BRAKE ASSY.-rear. RH (eff. w/serial no. 6V100878) (ref. only) (STD.) BRAKE ASSY.-rear LH (eff w/1977) (opt. for 18000628) (ref. only) BRAKE ASSY.-rear RH (eff w/ 1977) (opt. for 18000629) (ref. only) KIT-brake shoe and lining (w/ 18000628, 18000629 brake assy.)

(details not available at time of publication) KIT-brake shoe and lining (SOA) (w/5463933. 5463934 brake asm.) KIT-brake shoe and lining (w/ 1800 1593, 1800 1594 brake assy.) KIT-brakespring (SOA) (replaces 5472514) (w/5463933,

5463934. 18000628, & 18000629 brake assy.) KIT-brake spring (w/ 18001593. 1800 1594 brake assy.) KIT-repair. automatic adjuster (incl. sleeve and springs) (SOA) (LH brake

assy.) (replaces 54 725 16) KIT-repair, automatic adjuster (Incl sleeve and springs) (SOA) (RH

brake assy.) (replaces 54725 1 7) PLATE-guide. brake shoe (w/5463933.5463934, 18000628, &

18000629 brake assy.) PLATE PKG.-guide, brake shoe (w/ 1800 1593, 1800 1594 brake

aw 1 KIT-brake lining (SOA) (w/5463933 815463934 brake assy ) KIT-strut, parking brake (incl. lever and spring) (SOA) (LH brake assy.)

(repl. 2620577) KIT-strut. parking brake (inc’l. lever and sprrng) (SOA) (RH brake assy.)

(repl. 2620578) WASHER-parking brake operating lever to shoe (w/5463933 &

5463934 brake assy.) CLIP-parking brake operating lever to shoe (w/5463933 & 5463934

brake assy.) KIT-spring hold down (SOA) KIT-screw. adjusting (LH brake assy.) (SOA) KIT-screw, adjusting (RH brake assy.) (SOA) LINK-wheel cylinder connecting (w/5463933. 5463934,

18000628, & 18000629 brake assy )

4-12

KEY 230 260 PART NUMBER

11 8

12 4

- 4

- 4

4

- 4

8

4

2

2

8

4

4

4

4

4

8

4

2

2

4.020 BRAKES - REAR (Cont.)

18002427

5469302

NPN

5469230

5463361

5462938

5455439

NPN

2623597

2623598

LINK-wheel cylinder connecting (w/ 1800 1593 & 1800 1594 brake assy.)

CYLINDER ASSY.-wheel (incl. next two items) (w/5463933 & 5463934 brake assy.)

INSERT-wheel cylinder tube fitting (w/5463933 & 5463934 brake assy.)

VALVE-bleeder (w/5463933 & 5463934 brake assy.)

KIT-repair. wheel cylinder (incl. next two items) (repl. 5455422, 5464763) (w/5463933 & 5463934 brake assy.)

BOOT & RING ASSY.-wheel cylinder (SOA) (w/5463933 & 5463934

brake assy.) CUP-wheel cylinder (w/5463933 & 5463934 brake assy.)

COVER-brake shoe adjusting screw hole(w/5463933 & 5463934 brake assy.)

PLATE ASSY.-brake backing {LH) (stpd. # 5467254) (center dia. 2.253i.259) (repl. 2623490)

PLATE ASSY.-brake backing (RH) (stpd. # 5467255) (center dia. 2.253/.259) (repL.262349 1)

4-13

(l/4-20 Hex) 6

4.025 LINES - FRONT HYDRAULIC BRAKE

4-14

BRAKES

KEY 230 280 PART NUMBER

4.025 LINES - FRONT HYDRAULIC BRAKE

3

4

4

4

5

5

5

6 7

7

ii

2

1: -

-

2 1

AR

AR

1

1

1

AR

1

1

AR

;

1

z

;

1

z AR

2 1

AR

AR

9758214 898251

HOSE ASSY.-brake. front (repl. 9757663) TUBE ASSY.-master cylinder to combination valve, front (prior to serial

no. 6V100878) 3898822

8884946

TUBE ASSY.-tee. master cylinder to front brake (25’ CTL) (w/2-9424954 nuts) (eff. w/serial no. 6V100878) (repl. 2008650)

TUBE ASSY.-master cylinder to rear brake (25’ CTL) (w/2- 137397 nuts & l-9424955 nut) (eff. w/serial no. 6V100878) (repl. 2008648)

898252 TUBE ASSY.-master cylinder to combination valve, rear (prior to serial no. SVlOO878)

893870 TUBE ASSY.-combination valve to RH front brake (prior to serial no. 5v100013)

1 787709

AR 3896822

1 693871

TUBE ASSY.-combination valve to RH front brake (eff. w/serial no. 5V 1000 13) (ref. only) (prior to serial no. 6V 1008 78)

TUBE ASSY.-tee to union RH front brake (25’ CTL) (w/2- 14243 1 nuts) (eff. w/serial no. 6V100878) (repl. 2008647)

TUBE ASSY.-combination valve to LH front brake (prior to serial no. 5v100013)

1 797711 TUBE ASSY.-combination valve to LH front brake (eff. w/serial no.

AR 724548 5V 1000 13) (ref. only) (prior to serial no. 6V 100878)

TUBE ASSY.-tee to LH front brake hose (25’ CTL) (eff. w/serial no. SVlOO878) (repl. 2008666)

693868 TUBE ASSY.-combination valve to rear brake frame tee, front 693877 TUBE ASSY.-combination valve to RH front brake crossover (First

Design) 1 TUBE ASSY.-combination valve to RH front brake crossover (3/ 16 O.D.

334961 231343 389957 ss0212

2436832 442335

3834560 142431

3996822

x .028)(ref. 7 18 132) (Second Design) (procure locally) YOKE-hose to bracket. front (or spring) WASHER-hose to front bracket (or gasket) (448 I.D. x .69 O.D.) BRACKET-support, hose (prior to serial no. 5VlOOO 13) BRACKET-support, hose (eff. w/serial no. 5VlOOO 13) SPACER-clip UNION-front brake tube to crossover tube SPACER-clip to frame (eff. w/serial no. 5VlOOO 13) ENDS-tube(w/718132,797709.797711) TUBE-combination valve to front brake (CTL) (repl. 797709, 7977 1 1)

W1618x 11/4Hex)

Fro. Lot. /(l/4 dia.1

I I

<q 13 Pro. LOG

L-a -

(3/S 0.0.) > ,

j13/32 l.0.x 13116 0.0.)

? 7

Hex - Tappinq

4.030 LINES - REAR HYDRAUtlC BRAKE 4P-2005

4- 16