br0031 f hymax versa usa letter low...nominal pipe size 1.5” - 12” nominal pipe size 14” -...

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HYMAX VERSA ® Coupling and Repair Solutions HYMAX* VERSA products provide a highly versatile stainless steel coupling solution for connecting a wide variety of water and wastewater pipes and repairing holes and cracks. This product line is differentiated for its extra-wide working range, exceptional durability and flexibility, especially in harsh environments such as hot soil conditions. Simply open and close the HYMAX VERSA around the damaged pipe and avoid the contamination risks and long shutdown time associated with cutting and replacing pipe, while minimizing manhours. Think of it as the ultimate solution to fixing bell joints and sleeve joints, and as the safest choice repair product for AC pipe. HYMAX VERSA also offers dynamic deflection to reduce the risk of future damage due to ground shifts, and enables smaller inventories and lower storage costs with its versatile repair applications. HYMAX VERSA Encapsulation (sizes 1.5"-3") is the only encapsulation repair sleeve of its size to quickly and easily repair joint leaks. It can be wrapped around leaking joints connected to PVC and steel pipes while water pressure is lowered. Lightweight with only two bolts (5.5” length) and four bolts (11” length) to tighten, the HYMAX VERSA Encapsulation allows up to three degrees of dynamic deflection per side, reducing future pipe cracks and breaks. JOIN REPAIR RESTRAIN HYMAX VERSA. VERSATILE STAINLESS STEEL COUPLING. * This product is protected under a registered patent. See Krausz website for details.

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Page 1: BR0031 F HYMAX VERSA USA Letter LOW...Nominal Pipe Size 1.5” - 12” Nominal Pipe Size 14” - 24” Nominal Pipe Size 26” - 70” (Made to Order) ® Ductile Iron Cast Iron Steel

HYMAX VERSA® Coupling and Repair Solutions

HYMAX* VERSA products provide a highly versatile stainless steel coupling solution for connecting a wide variety of water and wastewater pipes and repairing holes and cracks. This product line is differentiated for its extra-wide working range, exceptional durability and flexibility, especially in harsh environments such as hot soil conditions. Simply open and close the HYMAX VERSA around the damaged pipe and avoid the contamination risks and long shutdown time associated with cutting and replacing pipe, while minimizing manhours. Think of it as the ultimate solution to fixing bell joints and sleeve joints, and as the safest choice repair product for AC pipe. HYMAX VERSA also offers dynamic deflection to reduce the risk of future damage due to ground shifts, and enables smaller inventories and lower storage costs with its versatile repair applications.

HYMAX VERSA Encapsulation (sizes 1.5"-3") is the only encapsulation repair sleeve of its size to quickly and easily repair joint leaks. It can be wrapped around leaking joints connected to PVC and steel pipes while water pressure is lowered. Lightweight with only two bolts (5.5” length) and four bolts (11” length) to tighten, the HYMAX VERSA Encapsulation allows up to three degrees of dynamic deflection per side, reducing future pipe cracks and breaks.

JOIN REPAIR RESTRAIN

HYMAX VERSA. VERSATILE STAINLESS STEEL COUPLING.

* This product is protected under a registered patent. See Krausz website for details.

THE HYMAX

Page 2: BR0031 F HYMAX VERSA USA Letter LOW...Nominal Pipe Size 1.5” - 12” Nominal Pipe Size 14” - 24” Nominal Pipe Size 26” - 70” (Made to Order) ® Ductile Iron Cast Iron Steel

Nominal Pipe Size

1.5” - 12”Nominal Pipe Size

14” - 24”Nominal Pipe Size

26” - 70”(Made to Order)

®

Ductile Iron

Cast Iron

Steel

PE

PVC

Asbestos Cement

GRP

Copper

THE HYMAX

2

* Except for HYMAX Versa Encapsulation

Nominal Pipe Size 1.5” - 3”

Page 3: BR0031 F HYMAX VERSA USA Letter LOW...Nominal Pipe Size 1.5” - 12” Nominal Pipe Size 14” - 24” Nominal Pipe Size 26” - 70” (Made to Order) ® Ductile Iron Cast Iron Steel

HYMAX VERSA. VERSATILE STAINLESS STEEL COUPLING.

VERSA

Picture is based on HYMAX VERSA 1.5” - 12” - features may vary between different product sizes.* Coated with Rilsan Nylon for sewage applications.** Inner plate not included in Versa Encapsulation.

Gasket Bridge - Type AISI 304 Stainless Steel

Inner Plate - Type AISI 304 Stainless Steel*

Reinforced bolts - Ultem Resin 1000 with set screw

Compression Beam - Precision Casting Type AISI 304 Stainless Steel

Nuts & Bolts - Type AISI 304 Stainless Steel. Rolled thread and anti-galling coating

Gasket - EPDM compounded for water and sewage

Body - Type AISI 304 Stainless Steel

Lugs - Polycarbonatefor regular pressure. AISI 304 casting (ASTIM A-351-CF8) for some high pressure product sizes

VERSA® FAMILY*

3

Page 4: BR0031 F HYMAX VERSA USA Letter LOW...Nominal Pipe Size 1.5” - 12” Nominal Pipe Size 14” - 24” Nominal Pipe Size 26” - 70” (Made to Order) ® Ductile Iron Cast Iron Steel

VERSATM FAMILY

4

HYMAX® VERSATM PRODUCT SPECIFICATIONS

HYMAX VERSA 1.5” - 3”, Length 11”

HYMAX VERSA 1.5” - 3”, Length 5.5”

HYMAX VERSA 3” - 5”, Length 11”

REGULAR PRESSURE

Krausz Part Number ND(inch)

Overall Range (inch)

Working Pressure

(PSI)

Rated Pressure

(PSI)

111-56-0045-16 1.5 1.77 - 2.24 232 350

111-56-0052-16 2 2.05 - 2.52 232 350

111-56-0059-16 2 2.32 - 2.79 232 350

111-56-0071-16 2.5 2.79 - 3.31 232 350

111-56-0081-16 3 3.19 - 3.67 232 350

Krausz Part Number ND(inch)

Overall Range (inch)

Working Pressure

(PSI)

Rated Pressure

(PSI)

113-56-0045-16 1.5 1.77 - 2.24 232 350

113-56-0052-16 2 2.05 - 2.52 232 350

113-56-0059-16 2 2.32 - 2.79 232 350

113-56-0071-16 2.5 2.79 - 3.31 232 350

113-56-0081-16 3 3.19 - 3.67 232 350

Krausz Part Number ND(inch)

Overall Range (inch)

Working Pressure

(PSI)

Rated Pressure

(PSI)

283-56-0087-16 3 3.42 - 4.3 232 350

283-56-0108-16 4 4.25 - 5.15 232 350

283-56-0113-16 4 4.44 - 5.35 232 350

283-56-0121-16 4 4.76 - 5.67 232 350

283-56-0138-16 5 5.43 - 6.3 232 350

283-56-0147-16 5 5.78 - 6.65 232 350

HYMAX VERSA. VERSATILE STAINLESS STEEL COUPLING.

HYMAX® VERSATM

REGULAR PRESSURE

Page 5: BR0031 F HYMAX VERSA USA Letter LOW...Nominal Pipe Size 1.5” - 12” Nominal Pipe Size 14” - 24” Nominal Pipe Size 26” - 70” (Made to Order) ® Ductile Iron Cast Iron Steel

PRODUCT SPECIFICATIONSREGULAR PRESSURE

5

PRODUCT SPECIFICATIONS

Nominal Pipe Size 26” - 70” are MTO (Made to Order)

REGULAR PRESSURE

Krausz Part Number ND(inch)

Overall Range (inch)

Before Removingthe Inner Layer

(inch)

After Removingthe Inner Layer

(inch)

Working Pressure

(PSI)

Rated Pressure

(PSI)

283-56-0163-12 6 6.42 - 7.68 6.42 - 7.12 7.01 - 7.68 175 262

283-56-0190-12 7 7.48 - 8.74 7.48 - 8.11 8.07 - 8.74 175 262

283-56-0217-12 8 8.54 - 9.84 8.54 - 9.3 9.13 - 9.84 175 262

283-56-0248-12 10 9.76 - 11.02 9.76 - 10.39 10.35 - 11.02 175 262

283-56-0272-12 10 10.7 - 12 10.7 - 11.37 11.33 - 12 175 262

283-56-0278-12 10 10.96 - 12.26 10.96 - 11.63 11.59 - 12.26 175 262

283-56-0320-12 12 12.58 - 13.84 12.58 - 13.21 13.15 - 13.84 175 262

283-56-0334-12 12 13.15 - 14.41 13.15 - 13.78 13.74 - 14.41 175 262

Krausz Part Number ND(inch)

Overall Range (inch)

Before Removingthe Inner Layer

(inch)

After Removingthe Inner Layer

(inch)

Working Pressure

(PSI)

Rated Pressure

(PSI)

283-56-0387-12 14 15.22 - 16.48 15.22 - 15.85 15.84 - 16.48 175 262

283-56-0398-12 14 15.69 - 16.95 15.69 - 16.32 16.31 - 16.95 175 262

283-56-0435-12 16 17.11 - 18.37 17.11 - 17.74 17.73 - 18.37 175 262

283-56-0440-12 16 17.32 - 18.66 17.32 - 17.95 17.90 - 18.66 175 262

283-56-0481-12 16 18.93 - 20.20 18.93 - 19.56 19.55 - 20.20 175 262

283-56-0493-12 18 19.42 - 20.68 19.42 - 20.06 20.05 - 20.68 175 262

283-56-0531-12 18 20.90 - 22.16 20.90 - 21.53 21.52 - 22.16 175 262

283-56-0562-12 20 22.14 - 23.40 22.14 - 22.77 22.76 - 23.40 175 262

283-56-0599-12 20 23.60 - 24.86 23.60 - 24.24 24.22 - 24.86 175 262

283-56-0634-11 24 24.98 - 26.24 24.98 - 25.61 25.60 - 26.24 160 240

283-56-0653-11 24 25.72 - 26.98 25.72 - 26.37 26.35 - 26.98 160 240

283-56-0688-11 24 27.08 - 28.36 27.08 - 27.71 27.70 - 28.36 160 240

HYMAX VERSA 14” - 24”, Length 11”

HYMAX VERSA 6” - 12”, Length 11”

Page 6: BR0031 F HYMAX VERSA USA Letter LOW...Nominal Pipe Size 1.5” - 12” Nominal Pipe Size 14” - 24” Nominal Pipe Size 26” - 70” (Made to Order) ® Ductile Iron Cast Iron Steel

6

HYMAX VERSA 3” - 5” High Pressure, Length 11”

HYMAX VERSA 1.5” - 3” High Pressure, Length 11”

HYMAX VERSA 1.5” - 3” High Pressure, Length 5.5”

HYMAX VERSA® PRODUCT SPECIFICATIONSHIGH PRESSURE

Krausz Part Number ND(inch)

Overall Range (inch)

Working Pressure

(PSI)

Rated Pressure

(PSI)

111-56-0045-24 1.5 1.77 - 2.24 348 522

111-56-0052-24 2 2.05 - 2.52 348 522

111-56-0059-24 2 2.32 - 2.79 348 522

111-56-0071-24 2.5 2.79 - 3.31 348 522

111-56-0081-24 3 3.19 - 3.67 348 522

Krausz Part Number ND(inch)

Overall Range (inch)

Working Pressure

(PSI)

Rated Pressure

(PSI)

113-56-0045-24 1.5 1.77 - 2.24 348 522

113-56-0052-24 2 2.05 - 2.52 348 522

113-56-0059-24 2 2.32 - 2.79 348 522

113-56-0071-24 2.5 2.79 - 3.31 348 522

113-56-0081-24 3 3.19 - 3.67 348 522

Krausz Part Number ND(inch)

Overall Range (inch)

Working Pressure

(PSI)

Rated Pressure

(PSI)

283-56-0087-24 3 3.42 - 4.3 348 522

283-56-0108-24 4 4.25 - 5.15 348 522

283-56-0113-24 4 4.44 - 5.35 348 522

283-56-0121-24 4 4.76 - 5.67 348 522

283-56-0138-24 5 5.43 - 6.3 348 522

283-56-0147-24 5 5.78 - 6.65 348 522

HYMAX VERSA. VERSATILE STAINLESS STEEL COUPLING.

HYMAX® VERSA

Page 7: BR0031 F HYMAX VERSA USA Letter LOW...Nominal Pipe Size 1.5” - 12” Nominal Pipe Size 14” - 24” Nominal Pipe Size 26” - 70” (Made to Order) ® Ductile Iron Cast Iron Steel

PRODUCT SPECIFICATIONSHIGH PRESSURE

7

HYMAX VERSA 6” - 12” High Pressure, Length 11”

HYMAX VERSA 14 ”- 24” High Pressure, Length 11”

PRODUCT SPECIFICATIONSHIGH PRESSURE

Krausz Part Number ND(inch)

Overall Range (inch)

Before Removingthe Inner Layer

(inch)

After Removingthe Inner Layer

(inch)

Working Pressure

(PSI)

Rated Pressure

(PSI)

283-56-0163-16 6 6.42 - 7.68 6.42 - 7.12 7.01 - 7.68 232 350

283-56-0190-16 7 7.48 - 8.74 7.48 - 8.11 8.07 - 8.74 232 350

283-56-0217-16 8 8.54 - 9.84 8.54 - 9.3 9.13 - 9.84 232 350

283-56-0248-16 10 9.76 - 11.02 9.76 - 10.39 10.35 - 11.02 232 350

283-56-0272-16 10 10.7 - 12 10.7 - 11.37 11.33 - 12 232 350

283-56-0278-16 10 10.96 - 12.26 10.96 - 11.63 11.59 - 12.26 232 350

283-56-0320-16 12 12.58 - 13.84 12.58 - 13.21 13.15 - 13.84 232 350

283-56-0334-16 12 13.15 - 14.41 13.15 - 13.78 13.74 - 14.41 232 350

Krausz Part Number ND(inch)

Overall Range (inch)

Before Removingthe Inner Layer

(inch)

After Removingthe Inner Layer

(inch)

Working Pressure

(PSI)

Rated Pressure

(PSI)

283-56-0387-16S 14 15.22 - 16.48 15.22 - 15.85 15.84 - 16.48 232 350

283-56-0398-16S 14 15.69 - 16.95 15.69 - 16.32 16.31 - 16.95 232 350

283-56-0435-16S 16 17.11 - 18.37 17.11 - 17.74 17.73 - 18.37 232 350

283-56-0440-16S 16 17.32 - 18.66 17.32 - 17.95 17.90 - 18.66 232 350

283-56-0481-16S 16 18.93 - 20.20 18.93 - 19.56 19.55 - 20.20 232 350

283-56-0493-16S 18 19.42 - 20.68 19.42 - 20.06 20.05 - 20.68 232 350

283-56-0531-16S 18 20.90 - 22.16 20.90 - 21.53 21.52 - 22.16 232 350

283-56-0562-16S 20 22.14 - 23.40 22.14 - 22.77 22.76 - 23.40 232 350

283-56-0599-16S 20 23.60 - 24.86 23.60 - 24.24 24.22 - 24.86 232 350

283-56-0634-16S 24 24.98 - 26.24 24.98 - 25.61 25.60 - 26.24 232 350

283-56-0653-16S 24 25.72 - 26.98 25.72 - 26.37 26.35 - 26.98 232 350

283-56-0688-16S 24 27.08 - 28.36 27.08 - 27.71 27.70 - 28.36 232 350

Nominal Pipe Size 26” - 70” are MTO (Made to Order)

Page 8: BR0031 F HYMAX VERSA USA Letter LOW...Nominal Pipe Size 1.5” - 12” Nominal Pipe Size 14” - 24” Nominal Pipe Size 26” - 70” (Made to Order) ® Ductile Iron Cast Iron Steel

8

• Multi-purpose stainless steel coupling that can be used for either joining or repairing pipes, reducing and simplifying inventory.

• Excellent coupling solution for hot soils.

• Extensive portfolio of products with 1.5” - 70” nominal pipe sizes.

• Substantially reduces inventory costs and saves shelf space as products cover a wide range of pipe diameters, eliminating the need for dedicated wrap-around and coupling products.

• Mobile utility service teams can address most emergency needs while keeping only a small number of products on hand, reducing unplanned supply runs to and from the warehouse.

• One single product can connect pipes of two different materials, allowing transition capability of up to 0.4”.

Highly versatile solution

Exceptionally durable

• Stainless steel coupling with weld-free construction.

• High-quality sealing solution – patented hydraulically-assisted gasket features two-stage sealing: mechanical sealing that is effective under vacuum or non-pressure; and self-inflated gasket using water pressure.

• Perfect solution for hot soil conditions.

• Innovative radial closing design and sealing systems eliminate installation errors.

• One piece design delivers fortified strength and enhanced flexibility.

THE HYMAX VERSA® FAMILY FEATURES

HYMAX VERSA. VERSATILE STAINLESS STEEL COUPLING.

THE HYMAX® VERSA

Page 9: BR0031 F HYMAX VERSA USA Letter LOW...Nominal Pipe Size 1.5” - 12” Nominal Pipe Size 14” - 24” Nominal Pipe Size 26” - 70” (Made to Order) ® Ductile Iron Cast Iron Steel

FAMILY FEATURES

9

• During installation, allows for up to 3° angular deflection on each end, as well as for misaligned pipes.

• Absorbs post-installation dynamic pipe deflection of up to 3° on each end, reducing the risk of damage and cracking due to ground shifts and temperature changes.

• Adapts to out-of-round pipe shape (up to 0.31”), for optimum fit on both ends.

Flexible connection

The HYMAX VERSA is the ideal solution for the following applications

• Hot soil conditions• High pressure configurations• Conventional section replacement for high pressure sewage pipes**• Misaligned pipes• Shear breaks• Sleeve joint replacement***• Bell joint replacement

TM FAMILY FEATURES*

Gasket leak Crack Gasket leak Crack

1.

2.

3. Cut to 2 separate pipes****

4. Connect with one wraparound coupling

Sleeve joint Bell joint

Only 1 HYMAX® VERSA product is needed to repair the leaking joint!

* Not all features apply to the HYMAX Versa Encapsulation** HYMAX Versa Encapsulation works on while water pressure is lowered *** HYMAX Versa Encapsulation can be wrap around joints**** The HYMAX Versa Encapsulation capsule the leaking bell. There is no need to cut the pipe

Page 10: BR0031 F HYMAX VERSA USA Letter LOW...Nominal Pipe Size 1.5” - 12” Nominal Pipe Size 14” - 24” Nominal Pipe Size 26” - 70” (Made to Order) ® Ductile Iron Cast Iron Steel

10

HYMAX VERSA. VERSATILE STAINLESS STEEL COUPLING.

* Data may vary according to product type and size. For product specification sheets please

** Not all features apply to the HYMAX Versa Encapsulation

refer to our website: www.krauszusa.com

HYMAX VERSA meets or exceeds standards AWWA C-219, AWWA C-227, NSF-61 and NSF-372.

Body: AISI 304 Stainless Steel. Pressure Assisted Gasket: EPDM compounded for water and sewage meets international standards for contact with drinking water NSF-61 and NSF-372. Gasket bridge: AISI 304 Stainless Steel.

Inner plate: AISI 304 Stainless Steel connected with reinforced insulated bolts made of Ultem resin 1000 with insert socket set screw AISI 316.

Compression beam: AISI 304 Casting (ASTM-A351-CF8). Lugs: - Polycarbonate - AISI 304 Casting (ASTIM A-351-CF8) for some high pressure product sizes.

Nuts & Bolts: AISI 304 Stainless Steel. Rolled thread and anti galling coating.

Dynamic deflection: 3° per side.

Transition capability: up to 0.4”.

Working pressure: Regular working pressure products:1.5" - 5": 232 PSI6" - 20": 175 PSI24": 160 PSIHigh working pressure products: 1.5" - 5": 348 PSI6" - 24": 232 PSI26" - 70": For both regular and high working pressure information, please contact your local Territory Sales Representative. Refer to our website for contact information www.krauszusa.com Rated pressure: 1.5 x Working Pressure.

Min. Pipe insertion: For details see product specification sheets.

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

HYMAX VERSA® Product information*

Page 11: BR0031 F HYMAX VERSA USA Letter LOW...Nominal Pipe Size 1.5” - 12” Nominal Pipe Size 14” - 24” Nominal Pipe Size 26” - 70” (Made to Order) ® Ductile Iron Cast Iron Steel

11

4.

HYMAX VERSA Encapsulation (sizes 1.5"-3") is the only encapsulation repair sleeve of its size to quickly and easily repair joint leaks. It can be wrapped around leaking joints connected to PVC and steel pipes while water pressure is lowered. Lightweight with only two bolts (5.5” length) and four bolts (11” length) to tighten, the HYMAX VERSA Encapsulation allows up to three degrees of dynamic deflection per side, reducing future pipe cracks and breaks.

SteelPVC

For 5.5" Length

H W

0.315'' 2.5''

For 11" Length

H W

0.315'' 8''

MAX. CAPSULE CAPABILITY

104-56-0045-16104-56-0052-16104-56-0059-16104-56-0071-16104-56-0081-16

1.5

2

2.53

4.95.35.56.16.5

6.36.36.36.36.3

2 -M122 -M122 -M122 -M122 -M12

3535353535

4.234.344.54.724.83

1.77-2.242.05-2.522.32-2.792.79-3.313.19-3.67

Krausz Part Number

DN(inch)

Overall Range (inch)

H (inch)

Bolts LengthL (inch)

Bolts Qty.- Size d (mm)

Torque (ft-lbs)

Approx Weight

(Lb)

Body (Shell)

Thikness (inch)

0.030.030.030.030.03

106-56-0045-16106-56-0052-16106-56-0059-16106-56-0071-16106-56-0081-16

1.5

2

2.53

4.95.35.56.16.5

6.36.36.36.36.3

4 -M124 -M124 -M124 -M124 -M12

3535353535

8.68.829.269.79.92

1.77-2.242.05-2.522.32-2.792.79-3.313.19-3.67

Krausz Part Number

DN(inch)

Overall Range (inch)

H (inch)

Bolts LengthL (inch)

Bolts Qty.- Size d (mm)

Torque (ft-lbs)

Approx Weight

(Lb)

Body (Shell)

Thikness (inch)

0.030.030.030.030.03

HYMAX VERSA ENCAPSULATION 1.5 ”- 3” High Pressure, Length 5.5”

HYMAX VERSA ENCAPSULATION 1.5 ”- 3” High Pressure, Length 11”

HYMAX VERSA ENCAPSULATION 1.5" - 3"

Page 12: BR0031 F HYMAX VERSA USA Letter LOW...Nominal Pipe Size 1.5” - 12” Nominal Pipe Size 14” - 24” Nominal Pipe Size 26” - 70” (Made to Order) ® Ductile Iron Cast Iron Steel

For 90 years, Krausz, the creator of HYMAX has developed and manufactured market-leading products for the repair and connection of different pipe types in the potable water and sewerage markets. We have a solid reputation selling a wide variety of innovative, easy-to-use, durable products that save time and reduce inventory.

90 YEARS OF INNOVATIVE PIPE JOIN AND REPAIR SOLUTIONS

12

Page 13: BR0031 F HYMAX VERSA USA Letter LOW...Nominal Pipe Size 1.5” - 12” Nominal Pipe Size 14” - 24” Nominal Pipe Size 26” - 70” (Made to Order) ® Ductile Iron Cast Iron Steel

BR00

31 R

EV F

JOIN REPAIR RESTRAIN