bpm body machining

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Jan. 31, 2006 RF BPM Status Review 1 L. Morrison [email protected] ov BPM Body Machining BPM Body & End Caps BPM Body Waveguide Transitions Main Cavity: Designed: Dia. 29.874 Tol: +0/-.015 Depth: 3.000 Tol: +0/-.015 Actuals: Dia: 29.859 Depth: 2.998/2.978 Ref Cavity: Designed: Dia. 23.476 Tol: +0/-.015 Depth: 2.000 Tol: +0/-.015 Actuals: Dia.23.461 Depth: 2.011/1.998 Beam Path: Designed: 10.000 Tol: +/-.015 Actual: 9.995 Waveguide Ports: Designed: 3.00 x 19.05 Tol: +/-.08 Actuals: 3.004/2.972 : 3.002/2.985 and 19.009/19.005

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BPM Body. BPM Body & End Caps. Waveguide Transitions. BPM Body Machining. Main Cavity: Designed: Dia. 29.874 Tol: +0/-.015 Depth: 3.000 Tol: +0/-.015 Actuals: Dia: 29.859 Depth: 2.998/2.978 Ref Cavity: Designed: Dia. 23.476 Tol: +0/-.015 Depth: 2.000 Tol: +0/-.015 - PowerPoint PPT Presentation

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Page 1: BPM Body Machining

Jan. 31, 2006RF BPM Status Review

1 L. Morrison

[email protected]

BPM Body Machining

BPM Body & End Caps

BPM Body

Waveguide Transitions

Main Cavity: Designed: Dia. 29.874 Tol: +0/-.015 Depth: 3.000 Tol: +0/-.015

Actuals: Dia: 29.859 Depth: 2.998/2.978

Ref Cavity: Designed: Dia. 23.476 Tol: +0/-.015 Depth: 2.000 Tol: +0/-.015

Actuals: Dia.23.461 Depth: 2.011/1.998

Beam Path: Designed: 10.000 Tol: +/-.015

Actual: 9.995

Waveguide Ports: Designed: 3.00 x 19.05 Tol: +/-.08

Actuals: 3.004/2.972 : 3.002/2.985 and 19.009/19.005

Page 2: BPM Body Machining

Jan. 31, 2006RF BPM Status Review

2 L. Morrison

[email protected]

Brazing

Test Braze Body & End Caps

50/50 Au/Cu Filler Metal

56/42/2 Ag/Cu/Ni Filler Metal

Page 3: BPM Body Machining

Jan. 31, 2006RF BPM Status Review

3 L. Morrison

[email protected]

Windows Soldered Joint

RF Window Soldered to Transition

93%Sn/4.7%Ag/1.7%Cu Solder

Page 4: BPM Body Machining

Jan. 31, 2006RF BPM Status Review

4 L. Morrison

[email protected]

Mechanical Supports

Ultra-Fine Adjustment Screws

Compound Adjustment Screws

Page 5: BPM Body Machining

Jan. 31, 2006RF BPM Status Review

5 L. Morrison

[email protected]

BPM – Cold Test Assembly

Page 6: BPM Body Machining

Jan. 31, 2006RF BPM Status Review

6 L. Morrison

[email protected]

Cold Test Fixturing

Initial Manual Set-up

Motorized High Precision Set-up

Page 7: BPM Body Machining

Jan. 31, 2006RF BPM Status Review

7 L. Morrison

[email protected]

ITS Test

Page 8: BPM Body Machining

Jan. 31, 2006RF BPM Status Review

8 L. Morrison

[email protected]

ITS Test