boxer 322d parts manual · 2019-02-25 · 44 1 21129-435 - detentpin 45 4 21118-110 -...

34
Boxer 322D Parts Manual Serial No.s 5534 and Higher Part No. 76345-809 Manufactured by: Phone: Sales - 800-831-0042, Parts and Service - 800-255-8839 www.boxerequipment.com Morbark, LLC 8507 S. Winn Rd., P.O. Box 1000, Winn, Michigan 48896 www.morbark.com

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Page 1: Boxer 322D Parts Manual · 2019-02-25 · 44 1 21129-435 - DetentPin 45 4 21118-110 - AluminumRivet, 1/4"x 3/4" 12 9 44 2 3 ... Grade 8, equivalent or greater, and ANSI B18.2.1. J

Boxer 322D Parts ManualSerial No.s 5534 and Higher

Part No. 76345-809

Manufactured by:Phone: Sales - 800-831-0042,Parts and Service - 800-255-8839 www.boxerequipment.com

Morbark, LLC8507 S. Winn Rd., P.O. Box 1000,

Winn, Michigan 48896www.morbark.com

Page 2: Boxer 322D Parts Manual · 2019-02-25 · 44 1 21129-435 - DetentPin 45 4 21118-110 - AluminumRivet, 1/4"x 3/4" 12 9 44 2 3 ... Grade 8, equivalent or greater, and ANSI B18.2.1. J

PARTS MANUAL REVISION LOG

Rev: DateAffected:

PagesChanged:

Description of Changes:

- Jan 6, 2015 All Initial ReleaseA Feb. 20,

2019All Manual completely revised;

Supercedes all previous revision dates.

Page 3: Boxer 322D Parts Manual · 2019-02-25 · 44 1 21129-435 - DetentPin 45 4 21118-110 - AluminumRivet, 1/4"x 3/4" 12 9 44 2 3 ... Grade 8, equivalent or greater, and ANSI B18.2.1. J

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Table of Contents

Parts List and Illustrations Page Number

Decal Group ............................................................................................. 2Routine Maintenance Replacement Parts ................................................ 4Frame ....................................................................................................... 2Boom Assembly ........................................................................................ 4Attachment Plate ...................................................................................... 6Operator Platform ..................................................................................... 8Control Panel ............................................................................................ 9Control Valve Assembly .......................................................................... 10Auxilary Valve ......................................................................................... 11Diverter Valve ......................................................................................... 12Track Assembly ...................................................................................... 13Idler Assembly (Left) ............................................................................... 14Track Tension Assembly ......................................................................... 15Idler Assembly (Right) ............................................................................ 16Engine, 24HP, T3 .................................................................................... 17Hydraulic Pump Group ........................................................................... 18Engine Kit ............................................................................................... 19Exhaust................................................................................................... 20Battery System ....................................................................................... 21Fuel System............................................................................................ 22Air Filter .................................................................................................. 23Hydraulic Componenets ......................................................................... 24Hydraulic Schematic ............................................................................... 25Electrical Schematic ............................................................................... 26

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2

3

21

15

1

2

3

4

5

67

7

1

6 11

101

84 14

913

12

17

716

19

2120

18

Decal Group

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Decal Group

1 CRUSH HAZARD DECAL 4 39510-0012 MODEL NUMBER DECAL 2 39510-1003 DANGER ZONE DECAL 2 39510-0064 BURN HAZARD DECAL 2 39510-0575 BATTERY EXPLOSION HAZARD DECAL 1 39510-0076 BOXER DECAL 2 39510-1407 TIE DOWN DECAL 3 39510-0058 CYLINDER LOCK INSTALLATION DECAL 1 39510-0129 AUXILIARY VALVE WARNING DECAL 1 39510-024

10 DIESEL FUEL ONLY DECAL 1 39510-01011 READ OPERATOR’S MANUAL WARNING DECAL 1 39510-00812 SAFETY INSTRUCTION DECAL 1 39510-02213 OPERATING CONTROLS DECAL 1 39510-02114 ATTACHMENT SECURITY DECAL 1 39510-01315 ISO 46 HYDRAULIC FLUID DECAL 1 39510-01516 SHUT OFF FUEL DECAL (inside frame under filter) 1 39510-00317 CALIFORNIA PROP 65 WARNING DECAL 1 39510-01418 CALL BEFORE YOU DIG DECAL 1 39510-14919 LIFTING EYE DECAL 1 39510-00420 MORBARK DECAL 1 39510-14521 BOXER INTERNET DECAL 1 39510-02322 TAG, MOD, WT, HP (NOT SHOWN) 1 39510-15523 TAG, SN, MAN DATE (NOT SHOWN) 1 39510-154

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Routine Maintenance Replacement Parts

The following parts should be considered as normal stock parts in your location. Keeping a supply of these will enable you to keep the Boxer in full service.

Part Name Part Number

Maintenance Kit ...............................................................................................................29834-701 Idler Wheel Repair Kit......................................................................................................29834-703 Mid - Wheel Repair Kit.....................................................................................................29834-704 Engine .............................................................................................................................29211-005Air Filter Elements Outer ......................................................................................................................29135-771 Inner .......................................................................................................................29135-772Fuel Filter.........................................................................................................................29295-003Hydraulic Filter.................................................................................................................26838-114Engine Oil Filter ...............................................................................................................29295-045Hydraulic Filter Head .......................................................................................................26838-113 Hydraulic Oil .................................................................................................................... Chevron Rykon Premium

ISO 46 or equalSeal Kit for Tilt Cylinder ...................................................................................................26820-045Seal Kit for Lilt Cylinder ...................................................................................................26820-043Seal Kit for Wheel Motor..................................................................................................26735-021Replacement Ignition Key................................................................................................29211-929 Replacement Dash Panel Key.........................................................................................29341-436

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This page intentionally left blank

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* Indicates the part is not labeled in the illustration.Unless otherwise noted, the following will apply:- All bolts are SAE J429 (2014) Grade 8, equivalent or greater, and ANSI B18.2.1.- All nuts are SAE J 995 (2012) Grade 8, equivalent or greater, and ANSI B18.2.2.- All flat washers are hardened to minimum Rockwell C 35.- See Safety & Operator Manual for Bolt Torque specifications.

Frame

45

37

29

6

Item Qty Part # Rev Title40052-803 E Frame

1* 1 47001-803 - Alarm2 1 40056-803 - Shroud3 1 40053-803 D Frame4 1 40032-803 A Cover5 1 40021-803 B Boxer Panel6 1 39234-210 - Document Holder7* 2 33107-703 - Control Panel Spacer8* 1 30110-803 - Key Plate9 1 30051-803 - Boxer Track Wrench10 2 29341-498 - Handle11 1 29341-497 - Valve Handle12 2 29341-467 - Latch13 2 29341-464 - Grip14* 1 29341-463 - Grip15* 2 29341-462 - Handle16 2 29321-418 - Clamp17* 1 29316-962 - Digital Hour Meter, 12 V18 1 29295-081 - Indicator Light19* 1 29295-022 - Relay20* 1 27311-918 - Fuse21* 1 27311-917 - Fuse22* 1 27311-913 - Fuse23* 1 27311-910 - Blade Type Fuse, 15 A24* 3 27311-905 - Blade Type Fuse, 3 A

Item Qty Part # Rev Title25* 1 27311-903 - Blade Type Fuse, 1 A26* 1 26849-172 - Ceramic Ring, Magnet27 1 26511-087 - Drain Plug28 1 24731-003 - Throttle29 2 24721-379 - Rubber Grommet, 1/4" ID30* 2 22522-006 - Nylock Nut - 10-32 UNF31* 2 22341-407 - Fillister Head Screw - #10-32 x 5/8"32* 2 22254-205 - Flat Head Bolt - 10-32 UNF x 5/8"33 9 21737-410 - Nut Insert - 5/16-18 UNC34* 2 21737-404 - Nut Insert - 10-32 UNF35* 2 21733-305 - Nylock Nut - 1/2-13 UNC36* 2 21713-212 - Zinc Plated Wing Nut, 3/8-16 UNC37 2 21619-257 - Hex Bolt - 1/2-13 UNC x 1 3/4"38* 2 21619-056 - Zinc Plated Hex Bolt - 5/16-18 UNC x 1 1/4"39* 2 21619-055 - Hex Bolt - 5/16-18 UNC x 1"40* 4 21171-139 - Lock Washer, ANSI B18.21.1 - 5/16" ID41* 2 21171-135 - Spring Lock Washer, ANSI B18.21.1 - #10 ID42* 2 21161-157 - Zinc Plated Washer, ANSI B18.21.1 Type A

Narrow - 1/2" ID43 4 21161-008 - Washer, ANSI B18.21.1 Type A Nar - 5/16" ID44 1 21129-435 - Detent Pin45 4 21118-110 - Aluminum Rivet, 1/4" x 3/4"

12

9

44

2

31633

A

DETAIL A

10

13

28

18

5

43

11

5 4

27

Frame

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Frame

Item No. Description Quantity Part Number Rev

Frame 40052-803 E

1* Alarm 1 47001-803 -

2 Shroud 1 40056-803 -

3 Frame 1 40053-803 D

4 Cover 1 40032-803 A

5 Boxer Panel 1 40021-803 B

6 Document Holder 1 39234-210 -

7* Control Panel Spacer 2 33107-703 -

8* Key Plate 1 30110-803 -

9 Boxer Track Wrench 1 30051-803 -

10 Handle 2 29341-498 -

11 Valve Handle 1 29341-497 -

12 Latch 2 29341-467 -

13 Grip 2 29341-464 -

14* Grip 1 29341-463 -

15* Handle 2 29341-462 -

16 Clamp 2 29321-418 -

17* Digital Hour Meter, 12 V 1 29316-962 -

18 Indicator Light 1 29295-081 -

19* Relay 1 29295-022 -

20* Fuse 1 27311-918 -

21* Fuse 1 27311-917 -

22* Fuse 1 27311-913 -

23* Blade Type Fuse, 15 A 1 27311-910 -

24* Blade Type Fuse, 3 A 3 27311-905 -

25* Blade Type Fuse, 1 A 1 27311-903 -

26* Ceramic Ring, Magnet 1 26849-172 -

27 Drain Plug 1 26511-087 -

28 Throttle 1 24731-003 -

29 "Rubber Grommet, 1/4” ID" 2 24721-379 -

30* Nylock Nut - 10-32 UNF 2 22522-006 -

31* "Fillister Head Screw - #10-32 x 5/8”" 2 22341-407 -

32* "Flat Head Bolt - 10-32 UNF x 5/8”" 2 22254-205 -

33 Nut Insert - 5/16-18 UNC 9 21737-410 -

34* Nut Insert - 10-32 UNF 2 21737-404 -

35* Nylock Nut - 1/2-13 UNC 2 21733-305 -

36* Zinc Plated Wing Nut, 3/8-16 UNC 2 21713-212 -

37 "Hex Bolt - 1/2-13 UNC x 1 3/4”" 2 21619-257 -

38* "Zinc Plated Hex Bolt - 5/16-18 UNC x 1 1/4”" 2 21619-056 -

39* "Hex Bolt - 5/16-18 UNC x 1”" 2 21619-055 -

40* "Lock Washer, ANSI B18.21.1 - 5/16” ID" 4 21171-139 -

41* Spring Lock Washer, ANSI B18.21.1 - #10 ID 2 21171-135 -

42* "Zinc Plated Washer, ANSI B18.21.1 Type A Narrow - 1/2” ID"

2 21161-157 -

43 "Washer, ANSI B18.21.1 Type A Nar - 5/16” ID" 4 21161-008 -

44 Detent Pin 1 21129-435 -

45 "Aluminum Rivet, 1/4” x 3/4”" 4 21118-110 -

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4

ot labeled in the illustration. the following will apply:

29 (2014) Grade 8, equivalent or greater, and ANSI B18.2.1.J 995 (2012) Grade 8, equivalent or greater, and ANSI B18.2.2.

rdened to minimum Rockwell C 35.ator Manual for Bolt Torque specifications.

Boom

12

9 6

5

3

20

19

17

16

15

14

Part # Rev Title054-803 C Boom055-803 E Boom011-803 A Attachment Plate108-803 A Pin-Long062-803 - Boom Lock053-803 A Spacer027-803 A Pin-Long025-803 A Short Pivot Pin024-803 B Pin-Long016-803 - Clip014-803 - Pivot Pin Fork004-803 - Clip LH003-803 - Clip RH341-496 - Knob891-042 - Grease Zerk, 1/4-28 UNF, 90 Deg891-005 - Grease Zerk, 1/4-28 UNF820-030 - Hydraulic Cylinder 3" Bore, 12 Stroke820-028 - Hydraulic Cylinder, 2 1/2" Bore, 10 Stroke614-681 - Pressule Release Manifold510-105 - Hydraulic Fitting, O-Ring Seal, 90 Degree 04 x

04, SAE, Male619-103 - Hex Bolt - 3/8-16 UNC x 3/4"454-028 - Socket Head Bolt - 1/4-20 UNC x 1 1/2"171-140 - Spring Lock Washer, ANSI B18.21.1 - 3/8" ID

110

7

2211

8

2

13

4

18

21

Boom Assembly

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Item No. Description Quantity Part Number REV

Boom 40054-803 C1 Boom 1 40055-803 E2 Attachment Plate 1 40011-803 A3 Pin-Long 1 30108-803 A4 Boom Lock 1 30062-803 -5 Spacer 2 30053-803 A6 Pin-Long 2 30027-803 A7 Short Pivot Pin 3 30025-803 A8 Pin-Long 2 30024-803 B9 Clip 4 30016-803 -

10 Pivot Pin Fork 1 30014-803 -11 Clip LH 2 30004-803 -12 Clip RH 1 30003-803 -13 Knob 1 29341-496 -14 Grease Zerk, 1/4-28 UNF, 90 Deg 2 26891-042 -15 Grease Zerk, 1/4-28 UNF 6 26891-005 -16 "Hydraulic Cylinder 3” Bore, 12 Stroke" 1 26820-030 -17 "Hydraulic Cylinder, 2 1/2” Bore, 10 Stroke" 1 26820-028 -18 Pressule Release Manifold 1 26614-681 -19 Hydraulic Fitting, O-Ring Seal, 90 Degree 04 x 04,

SAE, Male4 26510-105 -

20 "Hex Bolt - 3/8-16 UNC x 3/4”" 8 21619-103 -21 "Socket Head Bolt - 1/4-20 UNC x 1 1/2”" 2 21454-028 -22 "Spring Lock Washer, ANSI B18.21.1 - 3/8” ID" 8 21171-140 -

Boom Assembly

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noted, the following will apply:J429 (2014) Grade 8, equivalent orgreater, and ANSI B18.2.1.J 995 (2012) Grade 8, equivalent or greater, and ANSI B18.2.2.e hardened to minimum Rockwell C 35.erator Manual for Bolt Torque specifications.

Attachment Plate

2

1

6

4

7

3

5

Part # Rev Title011-803 A Attachment Plate105-806 D Attachment Plate Weldment090-803 C Latch Pin042-803 - Latch Stop Coupler891-005 - Grease Zerk, 1/4-28 UNF741-087 - Compression Spring, 15/16" OD x .080 x 1

5/8"128-005 - Split Steel Bushing154-015 - Spring Roll Pin

Attachment Plate

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Item No. Description Quantity Part Number REV

Attachment Plate 40011-803 A1 Attachment Plate Weldment 1 40105-806 D2 Latch Pin 2 30090-803 C3 Latch Stop Coupler 2 30042-803 -4 Grease Zerk, 1/4-28 UNF 2 26891-005 -5 "Compression Spring, 15/16” OD x .080 x 1 5/8”" 2 24741-087 -6 Split Steel Bushing 1 23128-005 -7 Spring Roll Pin 2 21154-015 -

Attachment Plate

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Item No. Description Quantity Part Number Rev

Operator Platform 40013-803 -

1 Platform Weldment 1 40022-803 C

2 Rubber Mat 1 32234-901 B

3 Platform Stop 2 30050-803 A

4 Bushing 2 30033-803 A

5 "Compression Spring, 1 1/2” Dia x 3 1/2”" 2 24741-188 -

6 Zinc Plate Nylock Nut - 5/8-11 UNC 2 21733-461 -

7 "Zinc Plated Hex Bolt - 5/8-11 UNC x 2 3/4”" 2 21619-358 -

8 "Zinc Plated Flat Washer, ANSI B18.21.1 Type A Wide, 5/8” ID"

4 21161-516 -

noted, the following will apply:J429 (2014) Grade 8, equivalent orgreater, and ANSI B18.2.1.J 995 (2012) Grade 8, equivalent or greater, and ANSI B18.2.2.e hardened to minimum Rockwell C 35.erator Manual for Bolt Torque specifications.

Operator Platform

1

3

2

8

7

65

Part # Rev Title013-803 - Operator Platform022-803 C Platform Weldment234-901 B Rubber Mat050-803 A Platform Stop033-803 A Bushing741-188 - Compression Spring, 1 1/2" Dia x 3 1/2"733-461 - Zinc Plate Nylock Nut - 5/8-11 UNC619-358 - Zinc Plated Hex Bolt - 5/8-11 UNC x 2 3/4"161-516 - Zinc Plated Flat Washer, ANSI B18.21.1

Type A Wide, 5/8" ID

4

8

Operator Platform

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Item No. Description Quantity Part Number Rev

Control Panel 40015-803 C

1 Diverter Valve 1 40041-803 C

2 Auxilary Valve 1 40017-803 C

3 Control Valve 1 40016-803 B

4* Spacer 1 30045-803 A

5 Rear Plate 1 30007-803 -

6 Zinc Plated, Nylock Nut - 5/16-18 UNC 9 21733-457 -

7 "Carriage Bolt - 5/16-18 UNC x 1”" 4 21661-023 -

8* M8 x 1.25 x 16,ZC 4 21625-715 -

9 "Hex Bolt - 5/16-18 UNC x 2 1/2”" 5 21619-062 -

10 "Lock Washer, ANSI B18.21.1 - 5/16” ID" 5 21171-139 -

ot labeled in the illustration. the following will apply:

E J429 (2014) Grade 8, equivalent or greater, and ANSI B18.2.1.J 995 (2012) Grade 8, equivalent or greater, and ANSI B18.2.2.

ashers are hardened to minimum Rockwell C 35.ator Manual for Bolt Torque specifications.

Control Panel

3

2

1

5

10

9

7

6

Part # Rev Title015-803 C Control Panel041-803 C Diverter Valve017-803 C Auxilary Valve016-803 B Control Valve045-803 A Spacer007-803 - Rear Plate733-457 - Zinc Plated, Nylock Nut - 5/16-18 UNC661-023 - Carriage Bolt - 5/16-18 UNC x 1"625-715 - M8 x 1.25 x 16,ZC619-062 - Hex Bolt - 5/16-18 UNC x 2 1/2"171-139 - Lock Washer, ANSI B18.21.1 - 5/16" ID

Control Panel

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Item No. Description Quantity Part Number Rev

Control Valve 40016-803 B

1 Shaft Drive Lever 2 30098-803 A

2 Boom/Bucket Lever 2 30097-803 C

3 Valve 1 26661-207 -

4 Valve 1 26633-221 -

5 Fitting 1 26512-505 -

6 Hydraulic Fitting, #8 O-Ring Seal Male x #10 SAE Male 4 26510-209 -

7 Hydraulic Fitting, #4 MORS x #6 MSAE 4 26510-208 -

8 Hydraulic Fitting, #6 ORS x #8 ORB 1 26510-207 -

9 Hydraulic Fitting, O-Ring Seal, 90 Degree 06 x 04, SAE, Male 1 26510-109 -

10 Hydraulic Fitting, 90 Degree, #10 MSAE x #10 MSAE 1 26510-108 -

11 Fitting 1 25843-016 -

12 Nut, 3/8-16 GRADE 8 2 21731-710 -

13 M8 x 1.25 FLANGE NUT,GR8 2 21731-708 -

14 Zinc Plated Hex Bolt, ISO 4017:2014 - M10 x 1.25 x 16mm 2 21625-733 -

15 M8 x 1.25 x 16,ZC 2 21625-715

ot labeled in the illustration. the following will apply:

E J429 (2014) Grade 8, equivalent or greater, and ANSI B18.2.1.J 995 (2012) Grade 8, equivalent or greater, and ANSI B18.2.2.

ashers are hardened to minimum Rockwell C 35.ator Manual for Bolt Torque specifications.

Control ValvePart # Rev Title016-803 B Control Valve098-803 A Shaft Drive Lever097-803 C Boom/Bucket Lever661-207 - Valve633-221 - Valve512-505 - Fitting510-209 - Hydraulic Fitting, #8 O-Ring Seal Male x #10

SAE Male510-208 - Hydraulic Fitting, #4 MORS x #6 MSAE510-207 - Hydraulic Fitting, #6 ORS x #8 ORB510-109 - Hydraulic Fitting, O-Ring Seal, 90 Degree 06 x

04, SAE, Male510-108 - Hydraulic Fitting, 90 Degree, #10 MSAE x #10

MSAE843-016 - Fitting731-710 - Nut, 3/8-16 GRADE 8731-708 - M8 x 1.25 FLANGE NUT,GR8625-733 - Zinc Plated Hex Bolt, ISO 4017:2014 - M10 x

1.25 x 16mm625-715 - M8 x 1.25 x 16,ZC

1213

15

14

9

4

10

1167

3

8

5

1

2

Control Valve Assembly

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Item No. Description Quantity Part Number Rev

Auxilary Valve 40017-803 C

1 Lever 1 30096-803 C

2 Valve 1 26629-155 -

3 Fitting 1 26531-144 -

4 Hydraulic Fitting, #8 O-Ring Seal Male x #10 SAE Male 1 26510-209 -

5 O-Ring 2 26510-206 -

6 Hydraulic Fitting, 90 Degree, #8 O-Ring Seal Male x #8 SAE Male

1 26510-107 -

7 Nut, 3/8-16 GRADE 8 1 21731-710 -

8 Zinc Plated Hex Bolt, ISO 4017:2014 - M10 x 1.25 x 16mm

1 21625-733 -

ot labeled in the illustration. the following will apply:

E J429 (2014) Grade 8, equivalent or greater, and ANSI B18.2.1.J 995 (2012) Grade 8, equivalent or greater, and ANSI B18.2.2.

ashers are hardened to minimum Rockwell C 35.ator Manual for Bolt Torque specifications.

Control Panel

3

2

1

5

10

9

7

6

Part # Rev Title015-803 C Control Panel041-803 C Diverter Valve017-803 C Auxilary Valve016-803 B Control Valve045-803 A Spacer007-803 - Rear Plate733-457 - Zinc Plated, Nylock Nut - 5/16-18 UNC661-023 - Carriage Bolt - 5/16-18 UNC x 1"625-715 - M8 x 1.25 x 16,ZC619-062 - Hex Bolt - 5/16-18 UNC x 2 1/2"171-139 - Lock Washer, ANSI B18.21.1 - 5/16" ID

Auxilary Valve

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Item No. Description Quantity Part Number Rev

Diverter Valve 40041-803 C

1 Boom/Bucket Lever 1 30097-803 C

2 Valve 1 26629-153 -

3 Fitting 1 26538-425 -

4 Dust Cap 1 26538-416 -

5 Fitting 1 26510-375 -

6 Hydraulic Fitting, #8 O-Ring Seal Male x #8 O-Ring Seal Male x #8 SAE Male

1 26510-335 -

7 Hydraulic Fitting, #8 O-Ring Seal Male x #10 SAE Male 1 26510-209 -

8 Hydraulic Fitting, 90 Degree, #8 O-Ring Seal Male x #8 SAE Male

1 26510-107 -

9 M8 x 1.25 FLANGE NUT,GR8 1 21731-708 -

10 M8 x 1.25 x 16,ZC 1 21625-715 -

ot labeled in the illustration. the following will apply:

E J429 (2014) Grade 8, equivalent or greater, and ANSI B18.2.1.J 995 (2012) Grade 8, equivalent or greater, and ANSI B18.2.2.

ashers are hardened to minimum Rockwell C 35.ator Manual for Bolt Torque specifications.

Diverter Valve

1

10

9

8

7

6

5

4

3

2

Part # Rev Title041-803 C Diverter Valve097-803 C Boom/Bucket Lever629-153 - Valve538-425 - Fitting538-416 - Dust Cap510-375 - Fitting510-335 - Hydraulic Fitting, #8 O-Ring Seal Male x #8

O-Ring Seal Male x #8 SAE Male510-209 - Hydraulic Fitting, #8 O-Ring Seal Male x #10

SAE Male510-107 - Hydraulic Fitting, 90 Degree, #8 O-Ring Seal

Male x #8 SAE Male731-708 - M8 x 1.25 FLANGE NUT,GR8625-715 - M8 x 1.25 x 16,ZC

Diverter Valve

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13

Item No. Description Quantity Part Number Rev

Track 40122-803 -

1 Idler Assembly, Left 1 40040-803 D

2 Tensioning Bolt 2 40019-803 B

3 Track Idler, Right 1 40009-803 D

4* Drive Sprocket, 72mm, 15 Teeth 2 30109-803 A

5 Drive Hub 2 30106-803 A

6 Tension Lock Plate 2 30010-803 -

7 Mid-track Wheel Assembly 6 29510-520 -

8 Track 2 29510-401 -

9 Motor 2 26735-118 -

10 Hydraulic Fitting,45 degree, #10 ORS x #10 MSAE 4 26510-052 -

11 Spring 2 24741-190 -

12 "Zinc Plated Hex Bolt - 1/2-20 UNF x 1 1/2”" 12 22425-255 -

13 Stover Flange Nut - 5/8-11 UNC 12 21733-410 -

14 "Hex Bolt - 1/2-13 UNC x 2 1/4”" 8 21619-258 -

15 "Hex Bolt - 3/8-16 UNC x 3/4”" 2 21619-103 -

16 "Spring Lock Washer, ANSI B18.21.1 - 1/2” ID" 20 21171-143 -

17* "Spring Lock Washer, ANSI B18.21.1 - 3/8” ID" 2 21171-140 -

18 "Zinc Plated Washer, ANSI B18.21.1 Type A Nar - 9/16” ID" 12 21161-126 -

19 "Washer, ANSI B18.21.1 Type A Nar - 3/8” ID" 2 21161-011 -

20 Cotter Pin, 1/8 x 1 1/2 2 21126-022 -

ot labeled in the illustration. the following will apply:

29 (2014) Grade 8, equivalent or greater, and ANSI B18.2.1.ade 8, equivalent or greater, and ANSI B18.2.2.

rdened to minimum Rockwell C 35.ator Manual for Bolt Torque specifications.

Track

3

2

1 6

416

14

12

9

8

7

Part # Rev Title122-803 - Track040-803 D Idler Assembly, Left019-803 B Tensioning Bolt009-803 D Track Idler, Right109-803 A Drive Sprocket, 72mm, 15 Teeth106-803 A Drive Hub010-803 - Tension Lock Plate510-520 - Mid-track Wheel Assembly510-401 - Track735-118 - Motor510-052 - Hydraulic Fitting,45 degree, #10 ORS x #10

MSAE741-190 - Spring425-255 - Zinc Plated Hex Bolt - 1/2-20 UNF x 1 1/2"733-410 - Stover Flange Nut - 5/8-11 UNC619-258 - Hex Bolt - 1/2-13 UNC x 2 1/4"619-103 - Hex Bolt - 3/8-16 UNC x 3/4"171-143 - Spring Lock Washer, ANSI B18.21.1 - 1/2" ID171-140 - Spring Lock Washer, ANSI B18.21.1 - 3/8" ID161-126 - Zinc Plated Washer, ANSI B18.21.1 Type A Nar

- 9/16" ID161-011 - Washer, ANSI B18.21.1 Type A Nar - 3/8" ID126-022 - Cotter Pin, 1/8 x 1 1/2

20

5

1318

10

11

5A

DETAIL A

15

19

6

Track Assembly

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14

Item No. Description Quantity Part Number Rev

Idler Assembly, Left 40040-803 D

1 Track Fork Weldment 1 40055-801 A

2 Idler Wheel Shaft 1 40018-803 A

3 "Clip Washer, ANSI B18.21.1, 1/2” ID" 1 32217-901 A

4 Idler Bushing 2 30017-803 E

5 Seal, 62 x 35 x 6 mm 2 29510-431 -

6 Idler Bearing 2 29510-427 -

7 Idler Wheel 1 29510-404 C

8 Snap Ring, 62 mm 1 24125-008 -

9 "Hex Bolt - 1/2-13 UNC x 1”" 1 21612-611 -

10 "Spring Lock Washer, ANSI B18.21.1 - 1/2” ID" 1 21171-143 -

noted, the following will apply:J429 (2014) Grade 8, equivalent orgreater, and ANSI B18.2.1.J 995 (2012) Grade 8, equivalent or greater, and ANSI B18.2.2.e hardened to minimum Rockwell C 35.erator Manual for Bolt Torque specifications.

Idler Assembly, Left

1

2

4

3 10 9

8

7

65

Part # Rev Title040-803 D Idler Assembly, Left055-801 A Track Fork Weldment018-803 A Idler Wheel Shaft217-901 A Clip Washer, ANSI B18.21.1, 1/2" ID017-803 E Idler Bushing510-431 - Seal, 62 x 35 x 6 mm510-427 - Idler Bearing510-404 C Idler Wheel125-008 - Snap Ring, 62 mm612-611 - Hex Bolt - 1/2-13 UNC x 1"171-143 - Spring Lock Washer, ANSI B18.21.1 - 1/2" ID

6

5

4

Idler Assembly (Left)

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15

Item No. Description Quantity Part Number Rev

Track Tensioning Assembly 40019-805 C

1 Track Adjusting Bolt 1 40056-805 A

2 Spring Tension Nut 1 40007-803 A

3 Track Tension Spring 1 29510-438 -

noted, the following will apply:J429 (2014) Grade 8, equivalent orgreater, and ANSI B18.2.1.J 995 (2012) Grade 8, equivalent or greater, and ANSI B18.2.2.e hardened to minimum Rockwell C 35.erator Manual for Bolt Torque specifications.

Track Tensioning Assembly

2

1

3

Part # Rev Title019-805 C Track Tensioning Assembly056-805 A Track Adjusting Bolt007-803 A Spring Tension Nut510-438 - Track Tension Spring

Track Tension Assembly

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16

Item No. Description Quantity Part Number Rev

Track Idler Assembly, Right 40009-803 D

1 Track Fork Weldment 1 40055-801 A

2 Idler Wheel Shaft 1 40018-803 A

3 "Clip Washer, ANSI B18.21.1, 1/2"" ID" 1 32217-901 A

4 Idler Bushing 2 30017-803 E

5 Seal, 62 x 35 x 6 mm 2 29510-431 -

6 Idler Bearing 2 29510-427 -

7 Idler Wheel 1 29510-404 C

8 Snap Ring, 62 mm 1 24125-008 -

9 "Hex Bolt - 1/2-13 UNC x 1""" 1 21612-611 -

10 "Spring Lock Washer, ANSI B18.21.1 - 1/2"" ID" 1 21171-143 -

noted, the following will apply:J429 (2014) Grade 8, equivalent orgreater, and ANSI B18.2.1.J 995 (2012) Grade 8, equivalent or greater, and ANSI B18.2.2.e hardened to minimum Rockwell C 35.erator Manual for Bolt Torque specifications.

Track Idler Assembly, Right

1

2

4

310

9

8

7

65

Part # Rev Title009-803 D Track Idler Assembly, Right055-801 A Track Fork Weldment018-803 A Idler Wheel Shaft217-901 A Clip Washer, ANSI B18.21.1, 1/2" ID017-803 E Idler Bushing510-431 - Seal, 62 x 35 x 6 mm510-427 - Idler Bearing510-404 C Idler Wheel125-008 - Snap Ring, 62 mm612-611 - Hex Bolt - 1/2-13 UNC x 1"171-143 - Spring Lock Washer, ANSI B18.21.1 - 1/2" ID

6

5

4

Idler Assembly (Right)

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17

Item No. Description Quantity Part Number Rev

Engine 24HP T3 40124-803 -

1 Belt Guard 1 40065-803 -

2 Oil Filter Bracket 1 30141-803 -

3 Throttle 1 30140-803 -

4 Plate 1 30137-803 -

5 Plate 1 30136-803 -

6 Throttle Clamp 1 29295-025 -

7 Kubota DH902-14409 Tier 3, 24.8 hp 1 29211-005 -

8 Hydraulic Filter Assembly 1 26838-083 -

9 Pump (See also HYDRAULIC PUMP GROUP) 1 26711-055 -

10 Fitting 1 26531-145 -

11 Hydraulic Fitting, #7 MORS x #7 MSAE 1 26510-213 -

12 Hydraulic Fitting, #8 O-Ring Seal Male, #8 SAE Male 1 26510-211 -

13 Stover Nut - 3/8-16 UNC 2 21733-407 -

14 Zinc Plated Hex Bolt - M10 x 1.5 x 16mm 12 21625-731 -

15 "Hex Bolt - 3/8-16 UNC x 1 1/4""" 2 21625-106 -

16 "Hex Bolt - 5/16-18 UNC x 1""" 2 21619-055 -

17 "Hex Bolt - 5/16-18 UNC x 3/4""" 5 21619-053 -

18 "Zinc Plated Self Drilling Hex Screw - #10-32 UNF x 3/4""" 1 21266-012 -

19 "Spring Lock Washer, ANSI B18.21.1 - 3/8"" ID" 14 21171-140 -

20 "Lock Washer, ANSI B18.21.1 - 5/16"" ID" 5 21171-139 -

ot labeled in the illustration. the following will apply:

E J429 (2014) Grade 8, equivalent or greater, and ANSI B18.2.1.J 995 (2012) Grade 8, equivalent or greater, and ANSI B18.2.2.

ashers are hardened to minimum Rockwell C 35.ator Manual for Bolt Torque specifications.

Engine 24HP T3

15

4

3

2

20

19

18

17

16

15

14

13

12

10

9

8

7

6

Part # Rev Title124-803 - Engine 24HP T3065-803 - Belt Guard141-803 - Oil Filter Bracket140-803 - Throttle137-803 - Plate136-803 - Plate295-025 - Throttle Clamp211-005 - Kubota DH902-14409 Tier 3, 24.8 hp838-083 - Hydraulic Filter Assembly711-055 - Pump531-145 - Fitting510-213 - Hydraulic Fitting, #7 MORS x #7 MSAE510-211 - Hydraulic Fitting, #8 O-Ring Seal Male, #8 SAE

Male733-407 - Stover Nut - 3/8-16 UNC625-731 - Zinc Plated Hex Bolt - M10 x 1.5 x 16mm625-106 - Hex Bolt - 3/8-16 UNC x 1 1/4"619-055 - Hex Bolt - 5/16-18 UNC x 1"619-053 - Hex Bolt - 5/16-18 UNC x 3/4"266-012 - Zinc Plated Self Drilling Hex Screw - #10-32

UNF x 3/4"171-140 - Spring Lock Washer, ANSI B18.21.1 - 3/8" ID171-139 - Lock Washer, ANSI B18.21.1 - 5/16" ID

11

Engine, 24HP, T3

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18

Item No. Description Quantity Part Number

1 PUMP DRIVE MOUNTING KIT (Includes Items 2, 3, & 4) 1 29295-032

2 MOUNTING FLANGE 1 29211-062

3 CAP SCREWS (PUMP MOUNT FASTENER KIT) 9 29211-0544 PUMP DRIVE HOUSING 1 29211-0555 FLAT WASHER 2 21171-1406 BOLT (PUMP MOUNT FASTENER KIT) 2 21625-1067 PUMP DRIVE HUB 1 29295-1128 HYDRAULIC PUMP 1 26711-0559 LOCK WASHER 2 21171-140

10 BOLT 2 21619-10611 TUBING - PUMP TO HIGH-LOW SPEED CONTROL 1 26598-80212 TUBING - PUMP TO HIGH-LOW SPEED CONTROL 1 26598-80113 O-RING, #10 2 26511-91014 O-RING, #12 1 26511-91215 90° FITTING 1 26531-14516 CLAMP 2 26516-00317 SUCTION HOSE 1 18510-57318 FITTING 1 26510-21319 FITTING 1 26510-211

23

4ENGINE FLYWHEEL 6

78

9 10

5 15 16 17

1

14 16

TO TANK

1311

18 19

(To Bottom of Invertor Valve)

12(To Top of Invertor Valve)

Hydraulic Pump Group

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19

Item No. Description Quantity Part Number Rev

Engine Kit 40123-803 -

1 Engine 24HP T3 1 40124-803 -

2 Vacuum Tube 1 32301-901 -

3 Tube 1 32126-804 -

4 Overflow Tank 1 29326-928 -

5 Radiator 1 29326-901 -

6 "Hydraulic Fitting, 90 Degree, #12 MSAE x 5/8"" Hose Barb" 2 26531-146 -

7* "Hose Clamp, 1 1/2""" 2 26516-411 -

8 "Hose Clamp, 3/8""" 2 26516-235 -

9 "Hose Clamp, 1""" 6 26516-003 -

10 Zinc Plated Nylock Nut - 1/2-13 UNC 2 21733-456 -

11 Bolt, Carriage - 1/4-20 x 3/4 2 21661-012 -

12 "Hex Bolt - 1/2-13 UNC x 1 1/2""" 4 21624-255 -

13 "Spring Lock Washer, ANSI B18.21.1 - 1/2"" ID" 4 21171-143 -

14 "Black Oxide Washer, ANSI B18.21.1 Type A Narrow - 1/2"" ID" 4 21161-358 -

15 "Washer, ANSI B18.21.1 Type A Nar - 1/4"" ID" 2 21161-007 -

16* "Wire Loom, 1 1/2""" 1 18763-014 -

ot labeled in the illustration. the following will apply:

29 (2014) Grade 8, equivalent or greater, and ANSI B18.2.1.ade 8, equivalent or greater, and ANSI B18.2.2.

rdened to minimum Rockwell C 35.ator Manual for Bolt Torque specifications.

Engine Kit

1

3

2

15

14

13 12

11

10

9

8

6

5

Part # Rev Title123-803 - Engine Kit124-803 - Engine 24HP T3301-901 - Vacuum Tube126-804 - Tube326-928 - Overflow Tank326-901 - Radiator531-146 - Hydraulic Fitting, 90 Degree, #12 MSAE x

5/8" Hose Barb516-411 - Hose Clamp, 1 1/2"516-235 - Hose Clamp, 3/8"516-003 - Hose Clamp, 1"733-456 - Zinc Plated Nylock Nut - 1/2-13 UNC661-012 - Bolt, Carriage - 1/4-20 x 3/4624-255 - Hex Bolt - 1/2-13 UNC x 1 1/2"171-143 - Spring Lock Washer, ANSI B18.21.1 - 1/2" ID161-358 - Black Oxide Washer, ANSI B18.21.1 Type A

Narrow - 1/2" ID161-007 - Washer, ANSI B18.21.1 Type A Nar - 1/4" ID763-014 - Wire Loom, 1 1/2"

4

Engine Kit

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20

Item No. Description Quantity Part Number Rev

Exhuast 40058-803 A

1 Bracket 1 40064-803 -

2 Flex Joint 1 29295-029 -

3 Gasket 2 29211-679 -

4 Kubota D902 Muffler 1 29211-044 -

5 Nylock Nut - 3/8-16 UNC 2 21733-303 -

6 Zinc Plated Nylock Nut - 5/16-18 UNC 4 21733-005 -

7 Zinc Plated Hex Bolt - M8 x 1.25 x 20 mm 1 21625-716 -

8 "Hex Bolt, ANSI B18.2.1 - 3/8-16 UNC x 1"", GR-5" 2 21619-105 -

9 "Hex Bolt - 5/16-18 UNC x 1""" 4 21619-055 -

10 "Lock Washer, ANSI B18.21.1 - 5/16"" ID" 1 21171-139 -

11 "Washer, ANSI B18.21.1 Type A Nar - 3/8"" ID" 3 21161-011 -

ot labeled in the illustration. the following will apply:

29 (2014) Grade 8, equivalent or greater, and ANSI B18.2.1.ade 8, equivalent or greater, and ANSI B18.2.2.

rdened to minimum Rockwell C 35.ator Manual for Bolt Torque specifications.

Exhuast

1

10

9

8

7

6

5

4

Part # Rev Title058-803 A Exhuast064-803 - Bracket295-029 - Flex Joint211-679 - Gasket211-044 - Kubota D902 Muffler733-303 - Nylock Nut - 3/8-16 UNC733-005 - Zinc Plated Nylock Nut - 5/16-18 UNC625-716 - Zinc Plated Hex Bolt - M8 x 1.25 x 20 mm619-105 - Hex Bolt, ANSI B18.2.1 - 3/8-16 UNC x 1",

GR-5619-055 - Hex Bolt - 5/16-18 UNC x 1"171-139 - Lock Washer, ANSI B18.21.1 - 5/16" ID161-011 - Washer, ANSI B18.21.1 Type A Nar - 3/8" ID

11

3

2

Exhaust

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21

Item No. Description Quantity Part Number Rev

Battery System 40063-803 D

1 Cable-Negative 1 47007-803 -

2 Cable-Postive 1 47006-803 -

3 Electrical Power Cable, Brute K27 1 47004-803 -

4 Adjustable Battery Hold Down 1 29315-302 -

5 12V Battery 1 29315-265 -

6 Zinc Plated Nylock Nut - 1/2-13 UNC 1 21733-456 -

ot labeled in the illustration. the following will apply:

29 (2014) Grade 8, equivalent or greater, and ANSI B18.2.1.ade 8, equivalent or greater, and ANSI B18.2.2.

rdened to minimum Rockwell C 35.ator Manual for Bolt Torque specifications.

Battery System

3

2

1

6

5

4

Part # Rev Title063-803 D Battery System007-803 - Cable-Negative006-803 - Cable-Postive004-803 - Electrical Power Cable, Brute K27315-302 - Adjustable Battery Hold Down315-265 - 12V Battery733-456 - Zinc Plated Nylock Nut - 1/2-13 UNC

Battery System

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22

Item No. Description Quantity Part Number Rev

Fuel System 40062-803 B

1 Rubber Tank Insert Bushing 1 39236-441 -

2 Fuel Tank 1 32531-901 -

3 Fuel Line 1 32251-901 -

4 Fuel Line 1 32250-901 -

5 Hose 1 32249-901 -

6 Tank Cap, 202935 Kelch 1 26849-170 -

7 "Guage, Oil/Fuel, 14""" 1 26849-043 -

8 "Fitting, 90 Degree, 1/4"" Hose Barb x 1/4"" NPT" 1 26531-132 -

9 "Hose Clamp, 3/8""" 2 26516-235 -

10 "Hose Clamp, 3/16""" 4 26516-230 -

11 Tank Fitting, Hose Barb 1 25978-179 -

12 "Fitting, 3/16"" Hose Barb x 1/8 Male NPT" 1 25978-134 -

13 Rubber Grommet 1 24721-389 -

14 "Hex Bolt - 5/16-18 UNC x 3/4""" 7 21619-053 -

15 "Lock Washer, ANSI B18.21.1 - 5/16"" ID" 2 21171-139 -

16 "Washer, ANSI B18.21.1 Type A Nar - 5/16"" ID" 2 21161-008 -

17 FUEL FILTER/WATER SEPARATOR ASSEMBLY (inlcudes Items 18 thru 21)

1 29211-056

18 FUEL FILTER/WATER SEPARATOR BODY 1 29211-04919 FUEL FILTER 1 29295-00320 FUEL FILTER BOWL 1 29211-05021 O-RING 1 29211-052

Fuel System

21

19

18

17

4

2

16

15

14

12

11

10

9

8

76

1

5

3

13

20

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23

Item No. Description Quantity Part Number Rev

Air Filter 40059-803 C

1 Hose 1 32232-901 -

2 Bracket 1 30135-803 -

3 Air Cleaner Cap 1 29321-406 -

4 Air Cleaner Assembly (Includes: 29295-002, 29135-772, 29135-771)

1 29295-136 -

5 Air Cleaner Mount 1 29295-111 -

6 "Rubber Tube, 90 Degree, 2"" Diameter" 1 29295-080 -

7 "Reducer Fitting, 2"" x 1 1/2"" OD" 1 29295-079 -

8 Tube-Elbow 1 29295-038 -

9 "Hose Clamp, 2 1/2""" 4 26516-023 -

10 Zinc Plated, Nylock Nut - 5/16-18 UNC 5 21733-457 -

11 "Hex Bolt - 5/16-18 UNC x 1""" 5 21619-055 -

12 "Washer, ANSI B18.21.1 Type A Nar - 5/16"" ID" 5 21161-008 -

ot labeled in the illustration. the following will apply:

29 (2014) Grade 8, equivalent or greater, and ANSI B18.2.1.ade 8, equivalent or greater, and ANSI B18.2.2.

rdened to minimum Rockwell C 35.ator Manual for Bolt Torque specifications.

Air Filter

2

1

8

7

6

5

4 3 Part # Rev Title059-803 C Air Filter232-901 - Hose135-803 - Bracket321-406 - Air Cleaner Cap295-136 - Air Cleaner Assembly (Includes: 29295-002,

29135-772, 29135-771)295-111 - Air Cleaner Mount295-080 - Rubber Tube, 90 Degree, 2" Diameter295-079 - Reducer Fitting, 2" x 1 1/2" OD295-038 - Tube-Elbow516-023 - Hose Clamp, 2 1/2"733-457 - Zinc Plated, Nylock Nut - 5/16-18 UNC619-055 - Hex Bolt - 5/16-18 UNC x 1"161-008 - Washer, ANSI B18.21.1 Type A Nar - 5/16" ID

11

10

12

9

Air Filter

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24

Item No. Description Qty Part Number Rev

Hydraulic Components 40068-803 I

1* Kit 1 48007-803 -

2 Tube 1 42034-804 -

3 Tube 1 42033-804 -

4 Hydraulic Dipstick 1 40088-803 B

5 Tube 1 40073-803 A

6 Tube 1 40071-803 A

7 Tube 1 40030-803 -

8 Tube 1 40029-803 -

9 Tube 1 40028-803 -

10* Clamp 2 29321-419 -

11* Clamp 6 29321-417 -

12 Tank Cover 2 26849-402 -

13 Breather Cap 1 26849-275 -

14 Oil Cooler 1 26844-131 -

15 Tube 1 26598-803 -

16 Tube 1 26598-802 A

17 "Hydraulic Fitting, 90 Degree, #12 MSAE x 5/8"" Hose Barb" 4 26531-146 -

18* Fitting 1 26531-142 -

19* Fitting 1 26531-133 -

20 Hydraulic Fitting, Tee, #9 MSAE x #9 FSAE x #9 FSAE 1 26512-616 -

21 Hydraulic Fitting, #4 MORS x #6 MSAE 1 26510-208 -

22* Zinc Plated Hex Bolt, ISO 4017:2014 - M6 x 1 x 16mm, GR-8.8

4 21625-705 -

23* "Hex Bolt - 5/16-18 UNC x 3/4""" 2 21619-053 -

24* "Spring Lock Washer, ANSI B18.21.1 - 1/4"" ID" 4 21171-137 -

25* "Washer, ANSI B18.21.1 Type A Narrow - 1/4"" ID" 3 21161-613 -

26* "Washer, ANSI B18.21.1 Type A Nar - 5/16"" ID" 2 21161-008 -

27* "Washer, ANSI B18.21.1 Type A Nar - 1/4"" ID" 2 21161-007 -

ot labeled in the illustration. the following will apply:

29 (2014) Grade 8, equivalent or greater, and ANSI B18.2.1.ade 8, equivalent or greater, and ANSI B18.2.2.

rdened to minimum Rockwell C 35.ator Manual for Bolt Torque specifications.

Hydraulic Components

9

8

7

6

5

4

3

2

17

16

15

14 13

12

Part # Rev Title068-803 I Hydraulic Components007-803 - Kit034-804 - Tube033-804 - Tube088-803 B Hydraulic Dipstick073-803 A Tube071-803 A Tube030-803 - Tube029-803 - Tube028-803 - Tube321-419 - Clamp321-417 - Clamp849-402 - Tank Cover849-275 - Breather Cap844-131 - Oil Cooler598-803 - Tube598-802 A Tube531-146 - Hydraulic Fitting, 90 Degree, #12 MSAE x

5/8" Hose Barb531-142 - Fitting531-133 - Fitting512-616 - Hydraulic Fitting, Tee, #9 MSAE x #9 FSAE x #9

FSAE510-208 - Hydraulic Fitting, #4 MORS x #6 MSAE

Item Qty Part # Rev Title22* 4 21625-705 - Zinc Plated Hex Bolt, ISO 4017:2014 - M6 x 1 x

16mm, GR-8.823* 2 21619-053 - Hex Bolt - 5/16-18 UNC x 3/4"24* 4 21171-137 - Spring Lock Washer, ANSI B18.21.1 - 1/4" ID25* 3 21161-613 - Washer, ANSI B18.21.1 Type A Narrow - 1/4"

ID26* 2 21161-008 - Washer, ANSI B18.21.1 Type A Nar - 5/16" ID27* 2 21161-007 - Washer, ANSI B18.21.1 Type A Nar - 1/4" ID

A

DETAIL A

20

21

Hydraulic Componenets

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25

Hydraulic Schematic

CO

UN

TE

RB

AL

AN

CE

VA

LV

E

CO

NT

RO

L

VA

LV

E

LE

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Page 32: Boxer 322D Parts Manual · 2019-02-25 · 44 1 21129-435 - DetentPin 45 4 21118-110 - AluminumRivet, 1/4"x 3/4" 12 9 44 2 3 ... Grade 8, equivalent or greater, and ANSI B18.2.1. J

26

Electrical Schematic

5/8

LOO

M x

3 IN

1/4

LOO

M x

5 IN

1/8

LO

OM

x 4

IN

1/4

LO

OM

x

10

IN 3/

8 LO

OM

x 8

IN

3/8

LOO

M x

10

IN 3

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OO

M x

4 IN

3/8

LOO

M x

8

IN

1/4

LOO

M x

6 IN

14

72

4

13

67 7

7179

1

17 16 13

2

1513

40

78

13

17

16 1838

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3945

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6364

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7374

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48

18

67

55

6148

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57

56

12

3

6 5

10

9 8

20

1/2

LO

OM

x 6

IN

1/2 LOOM x 22 IN

5/8

LO

OM

x 4

IN

5/8

LOO

M x

6 IN

3/8

LO

OM

x

19

IN

1/2

LOO

M x

22

IN

25

21

27

23

76

24

29

32

33

22

34

35

2631

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51

1/4 LOOM x

4

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35

75

70

69

68

8081

5466

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12

11

4939

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65 47

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12

30

2F

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RN

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/YEL

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14 AWG BRN14 AWG BRN

16 A

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N

16 A

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N/W

HT

16 AWG GRN

16 A

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ORG

-N-

16 A

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BLK

-O-

14 A

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16 AWG ORG -R-16 AWG ORG -S-16 AWG BLK -P-

16 AWG BLK/WHT -Q-

P Q S

R

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SE

30

AM

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& B

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30

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50

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DE

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1

TO B

ATTE

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SE

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4006

3-80

3 FO

R

BAT

TER

Y IN

STA

LL

16 AWG RED/YEL

12 AWG RED/WHT14 AWG RED/WHT

14 AWG RED/BLU

14 AWG RED/BLU

12 AWG ORG

30

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OR

G -M

-12

AW

G O

RG

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2F

12 A

WG O

RG12

AW

G VIO

14 AWG ORG

16 AWG BLK

14 AWG BLU

3 IN

2 IN

3 IN

9 IN

2 IN

x 6

4 IN

2 IN

4 IN

3 IN

6 IN

2 IN

2 IN

4 IN

ITE

MQ

TYPA

RT

#D

ES

CR

IPTI

ON

LEN

GTH

(IN

)IT

EM

QTY

PAR

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DE

SC

RIP

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TH (I

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MQ

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RT

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CR

IPTI

ON

LEN

GTH

(IN

)

271

1876

3-02

2LO

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, BLA

CK

SP

LIT

3/8

1054

118

141-

318

WIR

E, 1

6 G

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RE

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581

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EF

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118

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318

WIR

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251

1876

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3LO

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319

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6 G

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1876

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CK

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351

118

141-

320

WIR

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6 G

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778

127

257-

176

PLU

G, A

LTE

NAT

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(KU

BO

TA 1

6678

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1876

3-02

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450

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141-

321

WIR

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6 G

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LAC

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77-

221

1876

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3LO

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CK

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118

141-

321

WIR

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6 G

A B

LAC

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761

1876

3-02

2LO

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, BLA

CK

SP

LIT

3/8

4

211

1876

3-02

4LO

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, BLA

CK

SP

LIT

5/8

648

518

141-

321

WIR

E, 1

6 G

A B

LAC

K12

751

2725

7-13

4P

LUG

, KIL

L S

OLE

NO

ID (K

UB

OTA

192

15-6

3750

)

201

2711

2-19

2S

TRA

IN R

ELI

EF,

ME

TRI-P

AK

280

471

1814

1-35

1W

IRE

, 14

GA

RE

D/B

LU35

741

1814

1-30

7W

IRE

, 12

GA

VIO

33

191

2713

6-12

3TU

BIN

G, S

HR

INK

1/4

BLA

CK

461

1814

1-33

1W

IRE

, 14

GA

OR

AN

GE

8.5

731

1814

1-30

7W

IRE

, 12

GA

VIO

7

182

2721

4-20

7TE

RM

INA

L, R

ING

16-

14 G

A #8

452

1814

1-33

9W

IRE

, 16

GA

OR

AN

GE

1472

127

257-

136

PLU

G, K

ILL

TIM

ER

(KU

BO

TA 1

6645

-658

30)

172

2721

4-23

1TE

RM

INA

L, R

ING

12-

10 G

A #8

441

1814

1-33

9W

IRE

, 16

GA

OR

AN

GE

871

127

257-

135

TER

MIN

AL,

AM

P(1

8090

7)-

162

2721

4-23

2TE

RM

INA

L, R

ING

12-

10 G

A #1

043

118

141-

353

WIR

E, 1

4 G

A R

ED

/WH

ITE

1170

1R

EF

STR

IP, J

UM

PE

R 4

SO

CK

ET

(FU

SE

BLO

CK

)

152

2721

4-23

4TE

RM

INA

L, R

ING

12-

10 G

A 5/

1642

118

141-

348

WIR

E, 1

2 G

A R

ED

/WH

ITE

2769

1R

EF

STR

IP, J

UM

PE

R 2

SO

CK

ET

(FU

SE

BLO

CK

)

141

2721

4-23

6TE

RM

INA

L, R

ING

12-

10 G

A 3/

841

118

141-

371

WIR

E, 1

6 G

A R

ED

/YE

LLO

W6

6810

RE

FTE

RM

INA

L, S

OC

KE

T 14

-16

(FU

SE

BLO

CK

)

135

2721

6-06

0TE

RM

INA

L, F

EM

SPA

DE

BLU

E40

118

141-

395

WIR

E, 1

6 G

A B

LAC

K/W

HIT

E6

672

2731

5-08

8B

LOC

K, F

US

E B

LAD

E T

YP

E-4

FU

SE

124

2724

5-10

6C

ON

NE

CTO

R, B

UTT

12-

10 G

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218

141-

395

WIR

E, 1

6 G

A B

LAC

K/W

HIT

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661

1814

1-10

7W

IRE

, 14

GA

BR

OW

N30

113

2724

5-20

6C

ON

NE

CTO

R, B

UTT

16-

14 G

A38

118

141-

613

WIR

E, 1

6 G

A G

RE

EN

/WH

ITE

665

118

141-

107

WIR

E, 1

4 G

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WN

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101

2725

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ON

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EC

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118

141-

147

WIR

E, 1

2 G

A O

RG

3364

118

141-

107

WIR

E, 1

4 G

A B

RO

WN

28

91

2725

5-70

5W

ED

GE

LO

CK

, RE

CE

PTA

CLE

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ON

TAC

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118

141-

147

WIR

E, 1

2 G

A O

RG

763

118

141-

303

WIR

E, 1

0 G

A B

LAC

K33

82

2725

5-71

5C

ON

TAC

T, S

OC

KE

T 16

-18

352

1876

3-02

0LO

OM

, BLA

CK

SP

LIT

1/4

462

118

141-

305

WIR

E, 1

0 G

A R

ED

35

72

2725

6-71

6TE

RM

INA

L, F

EM

ALE

ME

TRI-P

AC

K 2

80

34

118

763-

020

LOO

M, B

LAC

K S

PLI

T 1/

45

611

1814

1-30

9W

IRE

, 12

GA

BLA

CK

33

61

2725

6-71

7C

ON

NE

CTO

R, F

EM

2-W

AY M

ETR

I-PA

CK

280

33

118

763-

020

LOO

M, B

LAC

K S

PLI

T 1/

46

601

1814

1-31

1W

IRE

, 12

GA

RE

D13

52

2725

6-72

6S

EA

L, M

ETR

I-PA

K 2

80 G

RE

EN

321

1876

3-02

2LO

OM

, BLA

CK

SP

LIT

3/8

859

118

141-

311

WIR

E, 1

2 G

A R

ED

35

41

2725

7-11

9C

ON

NE

CTO

R,

5 P

IN S

OC

KE

T R

ELA

Y31

118

763-

020

LOO

M, B

LAC

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581

1814

1-31

4W

IRE

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GA

YE

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32

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1-91

3FU

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TY

PE

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301

2731

1-90

910

AM

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1814

1-31

5W

IRE

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GA

BLA

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32

21

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1-91

6H

OLD

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, FU

SE

ATO

SE

ALE

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118

763-

023

LOO

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7W

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763-

022

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7W

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47016-803

Page 33: Boxer 322D Parts Manual · 2019-02-25 · 44 1 21129-435 - DetentPin 45 4 21118-110 - AluminumRivet, 1/4"x 3/4" 12 9 44 2 3 ... Grade 8, equivalent or greater, and ANSI B18.2.1. J
Page 34: Boxer 322D Parts Manual · 2019-02-25 · 44 1 21129-435 - DetentPin 45 4 21118-110 - AluminumRivet, 1/4"x 3/4" 12 9 44 2 3 ... Grade 8, equivalent or greater, and ANSI B18.2.1. J

Phone: Sales - 800-831-0042,Parts and Service - 800-255-8839 www.boxerequipment.com

Morbark, LLC8507 S. Winn Rd., P.O. Box 1000,

Winn, Michigan 48896www.morbark.com

Manufactured by: