box girder super structure1

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BOX GIRDER SUPER STRUCTURE A3 A2 A1 A T B M D G P C F E L H N O K I J I Q S INPUT DIMENSION (mm) (Designation as per above figure) A = 430 G = 100 M = 300 S = 1800 B = 200 H = 250 N = 315 T = 350 C = 1800 I = 600 O = 150 A1 = 350

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Excel sheet for Box Girder sheet

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Page 1: Box Girder Super Structure1

BOX GIRDER SUPER STRUCTURE

A3

A2

A1 A

T

B M

D

G P

C F

E

L

H

N

O

K

I J I Q S

INPUT DIMENSION (mm) (Designation as per above figure)

A = 430 G = 100 M = 300 S = 1800

B = 200 H = 250 N = 315 T = 350

C = 1800 I = 600 O = 150 A1 = 350

Page 2: Box Girder Super Structure1

D = 400 J = 3000 P = 150 A2 = 330

E = 263.5 K = 200 Q = 430 A3 = 420

F = 315 L = 1700 R = 600

420

330 Clear Carriage way = 7500

350 430 0.065 m Wearing Coat

350

200 300

400

100 150

1800 315

263.5

1700

250

315

150

200

600 3000 600 430 1800

400 300

150

Page 3: Box Girder Super Structure1

685.16

650

200

GEOMETRY OF END CROSS GIRDER

DATA :

1. C/C of span (mm) 25000

2. Effective Span (mm) = C/C Dist.-2 ( Width of End cross girder) 24200

3. C/C of web for outer box span (mm) = 3936.5

4. Clear Carriage way (mm) =15000

5. Overall width of decking (mm) = 16460

6. Concrete Grade M 30

7. Grade of Steel =415

8. Thickness of wearing coat ( in m) = 0.065

9. Permissible stresses in steel sst (kg / cm2) 2000

10. Permissible stresses in concrete scbc (kg / cm2) 101.94

11. Modular Ratio m 10

12. Density of parapet (t/m) 0.2

Notes: This box indicate INPUT parameter.

This indicate UDL load on span.

Page 4: Box Girder Super Structure1

16460

OF FOUR LANE BRIDGE

7500 7500

CLEAR ROAD WAY CLEAR ROAD WAY

1931.8 3936.5 4723.5

c/c of web of Box girder 1800

1700 2200

Elastomeric Bearing

RCC Pedestel

RCC Pier Cap

2260 mm c/c of 2260 mm c/c of pedestel

pedestel (All Dimensions are in mm)

25000 25000 mm c/c of Pier

mm c/c of Pier

Elastomeric Bearing RCC Super Structure IN M 30RCC Pedestal

Page 5: Box Girder Super Structure1

RCC Pier cap

RCC Pier

RCC Sub Structure

Foundation

GROUND LEVEL

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R

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600

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25000

mm c/c of Pier

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400 200

100

1700 2200

200

C/C of Pier C/C Of Bearing SECTIONAL ELEVATION 1-1

400 600 2400 9100 OF SYMMETRY

A B

263.5

685

315

1 1

3000 1843.0

c/c of 1630 OF BOX GIRDER

Sofit Box

8660

315 c/c of Box

685

263.5

25000 Overall Span c/c of Bearing

OF PIER OF bearing OF SYMMETRY

24200

A B Effective Span c/c of Bearing

PLAN AT SOFFIT LEVEL

JAYESH DRG-2 BG/DAX/DRG-Section

Page 12: Box Girder Super Structure1

(2) DESIGN OF CANTILEVER DECK SLAB

430 Wearing Coat (m.)

0.065 X

350 KERB

200

400

1800

X

2.1 DEAD LOAD BENDING MOMENT

Dead Load bending moment @ XX,

(1) DL due to parapet = 0.2 1.8 0.43 0.317 t.m.

2

(2) Parapet kerb = {A*A1 * 2.40 * (C-A/2)}

0.43 0.35 2.4 1.8 0.43 0.573 t.m.

2

(3) Wearing coat = { (C-A) * Thk. Of wearing coat* (C-A/2)}

1.8 0.43 0.065 2.4 1.8 0.43 0.146 t.m.

2

(4) Self weight of slab

(a) {(C*B*C/2)*2.40}

1.8 0.2 1.8 2.4 0.778 t.m.

2

(b) {1/2*C*(D-B)*(C/3)*2.40}

1 1.8 0.4 0.2 1.8 2.4 0.259 t.m.

2 3

TOTAL DEAD LOAD BENDING MOMENT 2.073 t.m.

2.2 LIVE LOAD BENDING MOMENT

2.2.1 CLASS A Vehicle

0.43 Minimum Clarance (IRC - 6:2000)

Ground contect Area

Page 13: Box Girder Super Structure1

0.15 0.5

0.97

1.8

Effective Dispersion width = 1.2 a + b1 (Cl. 305.16.2, IRC-21:2000)

a = (C-A) - 0.15 - 0.50/2 = 0.97 m.

b1 = 0.25 + 2 (Thk. Of Wearing coat) = 0.38 m.

Effective Dispersion width bf =1.2 a + b1

1.2 0.97 0.38 1.544 m.

LIVE LOAD BENDING MOMENT = (Axle load/2) * a * Impact Factor

For Class A Axle load 11.40 t

Impact factor 50% for cantilever slab as per Fig. 5 Cl. 211.2, IRC-6:2000

LIVE LOAD BENDING MOMENT = (11.40/2) * a * 1.50

11.4 0.97 1.5 8.2935 t.m.

2

2.2.2 CLASS AA Traked Vehicle

0.43 Minimum Clarance in m.(IRC - 6:2000) Ground contect Area

Kerb 1.2 0.85

1.63 0.17

1.8

As c.g. of loads lying outside, No calculation of B.M. is reqd.

Hence class A governs the design.

Effective Dispersion width (Cl. 305.16.3, IRC-21:2000)

= 0.50(Wheel contact Area) + 2*(Slab thk. + W.C.)

Distance between edge to center of load = 0.43 0.4 0.5 0.83 m.

2

So, Slab Thk. @ Load center = 0.2 0.4 0.2 0.83 0.292 m.

1.8

Effective Dispersion width = 0.50 + 2 ( Slab thk. + W.C.)

0.50 2 0.292 0.065 1.214 m.

LIVE LOAD BENDING MOMENT / m. Width = 8.294 4.423 t.m/m

1.544 1.214

Page 14: Box Girder Super Structure1

When vehicals travels near expansion gap, Eff. Width available across the span.

Effective width available across the span,

beff. = ( 1.2 x a)/2 + (0.25+W)

1.2 0.97 0.25 0.065 0.897 m.

2

LIVE LOAD BENDING MOMENT near expan. gap = 8.294 7.613 t.m/m

0.897 1.214

(3) SERVICES

Service load = 0.2 t/m (Assumed)

So, B.M. = 0.20 * (Width of Cantilever - Half width of kerb)

B.M. 0.20 1.8 0.43 0.317 t.m/m

2

TOTAL BENDING MOMENT (D.L. + L.L. + Services) = 2.073 4.423 0.317

(L.L.B.M./m. width taken) 6.813 t.m.

For M25 Concrete, m = 10

K = 0.338

j = 1- K/3 = 0.887

Q = 1/2 * scbc * k* j = 15.272

d reqd. = 21.121 cm. {d reqd. = ( Total BM / (Q*100)) }

d prov. = 36.2 cm d Prov. = 400 30(cover) - 16/2(half Dia.)

362 mm

d reqd. < d prov.

Hence OK...

Ast Reqd. = 10.60 cm2

Provide 12 mm dia @ 280 mm c/c

16 mm dia @ 280 mm c/c

Ast Provided = 11.22 cm2

In Cantilever projection of Box slab. OK….

For End 1 m. near EXPANSION GAP.

Page 15: Box Girder Super Structure1

TOTAL BENDING MOMENT (D.L. + L.L. + Services) = 10.003 t.m.

(L.L.B.M. taken at Expansion gap)

d reqd. = 25.593 cm. {d reqd. = Sqrt( Total BM / (Q*100)) }

d prov. = 36.2 cm d Prov. = 400 - 30(cover) - 16/2(half Dia.) = 362 mm

d reqd. < d prov.

Hence OK...

Ast Reqd. = 15.57 cm2

Provide 12 mm dia @ 280 mm c/c

25 mm dia @ 280 mm c/c

Ast Provided = 21.57 cm2

In Cantilever projection of Box slab. OK….

DISTRIBUTION STEEL

B.M. = 0.2 DLBM + 0.3 LLBM (Cl.305.18.2, IRC : 21-2000)

Dead Load BM = DL + Service = 2.390

Live Load BM = 4.423

B.M. = 0.2 2.390 0.3 4.423

B.M. = 1.805 t.m.

Ast (Dist.) = 2.809 cm2

Ast Minimum = 3.6 cm2

( 12% of gross area)

Ast Reqd. = 3.60 cm2

Provide 10 mm dia @ 150 mm c/c About top & bottom

Ast Provided = 5.24 cm2

OK….

Provide 10 mm dia @ 140 mm c/c About bottom in span direction.

Ast Provided = 5.61 cm2

(in Cantilever portion) OK….

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Page 23: Box Girder Super Structure1

Ground contect Area

Page 24: Box Girder Super Structure1
Page 25: Box Girder Super Structure1

MAIN STEEL :Throughout Throughout

12 mm Tor 16 mm Tor 20 mm Tor 12

280 mm c/c 280 mm c/c 280 mm c/c 280

10 mm Tor

140 mm c/c 12 mm Tor 16 mm Tor 12

280 mm c/c 280 mm c/c 280

Throughout

DISTRIBUTION STEEEL :

10 mm Tor 10 mm Tor

150 mm c/c 150 mm c/c

10 mm Tor 8 mm Tor 8 mm Tor

150 mm c/c at bottom 150 mm c/c 150 mm c/c

215 2185 3000 1030

JAYESH Steel Details

Page 26: Box Girder Super Structure1

16460

OF FOUR LANE BRIDGE

600 7500

CLEAR ROAD WAY

6 25

0 20

A mm tor At Top.

6 25

300 0 20

mm tor At Top.

16 mm Tor 16 mm Tor

2 Legged Stirps 2 Legged Stirrups

180 mm c/c. 180 mm c/c. 16 mm Tor

2 Legged Stirrups

16 Tor 1900 180 mm c/c.

180 mm c/c on both faces.

16 Tor

180 mm c/c on both faces.

0 20

6 25

1800 430 600 A 3000 600 1800

6 25 400 mm tor At bottom.

0 20 16 mm Tor

mm tor At bottom. 2 Legged Stirrups SECTION - AA

180 mm c/c.

CROSS SECTION AT END DIAPHARM

JAYESH ED-1 C/S Of End Diapharm

Page 27: Box Girder Super Structure1

mm tor At Top.

mm c/c on both faces.

JAYESH ED-1 C/S Of End Diapharm

Page 28: Box Girder Super Structure1

LONGITUDINAL GIRDER

( 4 ) LIVE LOAD BENDING MOMENT

4.1 Max moment at mid span.

( i ) Class AA Tracked Vehicle

70 Tonne Total Load

70/3.6 = 19.444 t/m.

3.6

12.1

0.4 24.2 0.4

Mid span moment = 391.63 t.m.

Give value of impact factor = I. F. = 1.1 (cl.211.3(b), IRC:6-2000)

Give value of Reaction factor = R. F. = 1.2

Moment With I.F. and R.F. = 516.9516 t.m.

( ii ) Class 70R wheeled Vehicle

17 17 17 17 12 12 8

6.6412 . 1.37 . 3.05 . 1.37 . 2.13 . 1.52 . 3.96 4.1588

A E B

12.1

0.4 24.2 0.4

RA RB

c.g. of load from right of first load = 5.1238 m.

Page 29: Box Girder Super Structure1

Coincide distance = 5.4588 m.

Moment @ E = 441.49 t.m.

Give value of impact factor = I. F. = 1.18 (From fig. 5 cl.211.3(b), IRC:6-2000)

Give value of Reaction factor = R. F. = 1.2

Moment With I.F. and R.F. = 625.15 t.m.

( iii ) Class A Train (Two Lanes)

2.7 2.7 11.4 11.4 6.8 6.8 6.8 '6.8

2.66 . 1.10 . 3.20 . 1.20. . 4.3 . 3.0 .3.0 3 2.74

A E B

12.1

0.4 24.2 0.4

c.g. of load from right of first load = 9.09 m.

Coincide distance = 9.44 m.

Distance from A = 2.66 m.

Moment @ E = 193.28 t.m.

Give value of impact factor = I. F. = 1.18 (From fig. 5 cl.211.3(b), IRC:6-2000)

Give value of Reaction factor = R. F. = 1.2

Moment With I.F. and R.F. = 547.37 t.m.

4.2 Max moment at quarter span.

( i ) Class AA Tracked Vehicle

Page 30: Box Girder Super Structure1

Quarter of load distance

(i.e. 1/4 X 3.6 m) = 0.9 70 T

3.6

6.05

0.4 24.2 0.4

Mid span moment = 293.67 t.m.

Give value of impact factor = I. F. = 1.1 ( cl.211.3(b), IRC:6-2000)

Give value of Reaction factor = R. F. = 1.2

Moment With I.F. and R.F. = 387.6444 t.m.

( ii ) Class 70R wheeled Vehicle

17 17 17 17 12 12 8

4.68 . 1.37 . 3.05 . 1.37 . 2.13 . 1.52 . 3.96 6.1200

A E B

6.05

0.4 24.2 0.4

c.g. of load from right of first load = 5.1238 m.

Coincide distance = 5.4588 m.

Moment @ E = 336.37 t.m.

Give value of impact factor = I. F. = 1.18 (From fig. 5 cl.211.3(b), IRC:6-2000)

Give value of Reaction factor = R. F. = 1.2

Moment With I.F. and R.F. = 476.30 t.m.

Page 31: Box Girder Super Structure1

( iii ) Class A Train (Two Lanes)

1.75 2.7 2.7 11.4 11.4 6.8 6.8 6.8 '6.8

1.1 3.2 1.20. 4.3 3.0 . .3.0 3.0 3.65

A E B

6.05

0.4 24.2 0.4

23.1

Moment @ E = 164.65 t.m.

Give value of impact factor = I. F. = 1.18 (From fig. 5 cl.211.3(b), IRC:6-2000)

Give value of Reaction factor = R. F. = 1.2

Moment With I.F. and R.F. = 466.2888 t.m.

4.3 Max moment at 3 m from left of span.

( i ) Class AA Tracked Vehicle

70 T

3.6

3

0.4 24.2 0.4

Mid span moment = 162.80 t.m.

Give value of impact factor = I. F. = 1.1 (cl.211.3(b), IRC:6-2000)

Give value of Reaction factor = R. F. = 1.2

Moment With I.F. and R.F. = 214.90 t.m.

Page 32: Box Girder Super Structure1

( ii ) Class 70R wheeled Vehicle

17 17 17 17 12 12 8

3 . 1.37 . 3.05 . 1.37 . 2.13 . 1.52 . 3.96 7.8000

A E B

3

0.4 24.2 0.4

c.g. of load from right of first load = 5.1238 m.

Moment @ E = 190.91 t.m.

Give value of impact factor = I. F. = 1.18 (From fig. 5 cl.211.3(b), IRC:6-2000)

Give value of Reaction factor = R. F. = 1.2

Moment With I.F. and R.F. = 270.33 t.m.

( iii ) Class A Train (Two Lanes)

11.4 11.4 6.8 6.8 6.8 6.8

1.2 4.3 3.0 . 3.0 . .3.0 9.5

A E B

3 21.2

0.4 24.2 0.4

Moment @ E = 90.17 t.m.

Give value of impact factor = I. F. = 1.18 (From fig. 5 cl.211.3(b), IRC:6-2000)

Give value of Reaction factor = R. F. = 1.2

Page 33: Box Girder Super Structure1

Moment With I.F. and R.F. = 255.3614 t.m.

RECAPITULATION OF LIVE LOAD BENDING MOMENTS

Load Discription BENDING MOMENT (in tm)

.@ Mid @ @

Span Quarter Beginning of

Span Widening.

Live load

Class AA 516.95 387.64 214.90

Class 70R 625.15 476.30 270.33

Class A 547.37 466.29 255.36

DESIGN BM 625.150 476.30 270.33

Page 34: Box Girder Super Structure1

Beginning of Widening of section from support (m) = 3

Dead Load Bending Moment

Super Imposed Dead Load (SIDL) of Super Structure

Wearing Coat ( t ) =Ht.X Clear carriage way X Density= 2.34 t/m.

Parapet ( t ) = 0.2 t/m = 0.4 t/m.

Kerb = Area X Density = 0.3612 t/m.

Services = 0.1 t/m = 0.2 t/m.

Total SIDL = 3.3012 t/m.

3.3012 t/m.

A C D E B

3.00

0.4 6.05

12.1

24.2

12.5

25

Reaction at A & B = 41.265 t

Bending Moment at mid span (E) = 241.4003 t.m.

Bending Moment at quarter span (D) = 180.9842 t.m.

Bending Moment at Widening (C) = 104.7141 t.m.

Dead Load Bending Moment due to self wt. of Super Structure

C/S Area of box at mid span = 8.069 m2

u d l = 19.37 t/m.

19.37 t/m.

A C D E B

3.00

0.4 6.05

12.1

24.2

12.5

25

Reaction at A & B = 242.07 t

Bending Moment at mid span (E) = 1416.11 t.m.

Page 35: Box Girder Super Structure1

Bending Moment at quarter span (D) = 1061.695 t.m.

Bending Moment at Widening (C) = 614.2768 t.m.

Dead Load Bending Moment due to widening

C/S Area of box at End span = 10.86 m2

C/S Area of box at mid span = 8.069 m2

Difference of C/S Area = 2.791 m2

Wt./R.m.(A X Density) = 6.6984 t/m.

Total Length of END Beam = 1 m.

Length of Taperd Section of Beam = 2.4 m.

6.6984 t/m. 6.6984

A C D E B

0.6 2.4

3.0

0.4 6.05

12.1

24.2

12.5

25

Reaction at A & B = 14.74 t

Bending Moment at mid span (E) = 11.92315 t.m.

Bending Moment at quarter span (D) = 11.92315 t.m.

Bending Moment at Widening (C) = 11.92315 t.m.

Total Reaction @ A & B ( i.e. Total DL due to half Span ) = 298.07 t

Total DL of Super Structure = 597 t

NOTE : Put All Geometry in STAAD Analysis and Varify above data.

Summary of DLBM

Sr .No. LOAD

At MID

Span (E)

't.m'

At

Quarter

Span (D)

't.m'

At

Widening

(C) 't.m'

1 SIDL 241.4003 180.9842 104.7141

2 Self Wt.of Box (Running Section) 1416.11 1061.695 614.2768

3 Widning (Self Weight) 11.92315 11.92315 11.92315

TOTAL DLBM = 1669.433 1254.602 730.914

Page 36: Box Girder Super Structure1
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SHEAR FORCE

Give Value of No. of GIRDER 4

Due To Dead Load

Due To SIDL

Super Imposed Dead Load (SIDL) of Super Structure

Wearing Coat ( t ) =Ht.X Clear carriage way X Density= 2.34 t/m.

Parapet ( t ) = 0.2 t/m = 0.4 t/m.

Kerb = Area X Density = 0.3612 t/m.

Services = 0.1 t/m = 0.2 t/m.

Total SIDL = 3.3012 t/m.

3.3012 t/m.

Y X

A C D E B

3.00

0.4 6.05

12.1

24.2

12.5

25

Reaction at A & B = 41.265 t

Section Y = Distance from support to edge of END BEAM 0.6

Section X = Distance from support to centre of WIDENING 1.8

Section C = Distance from support to Starting of WIDENING 3.00

Section D = Distance from support to Quarter Span 6.05

Shear Force,

.@ A 41.265 3.3012 0.4 39.945 t

.@ Y 39.945 3.3012 0.6 37.964 t

.@ X 39.945 3.3012 1.8 34.002 t

.@ C 39.945 3.3012 3.0 30.041 t

.@ D 39.945 3.3012 6.05 19.972 t

Dead Load Shear Force due to self wt. of Super Structure

19.37 t/m.

Y X

A C D E B

3.00

0.4 6.05

Page 39: Box Girder Super Structure1

12.1

24.2

12.5

25

Reaction at A & B = 242.07 t

Shear Force,

.@ A 242.07 19.37 0.4 234.324 t

.@ Y 234.324 19.37 0.6 222.704 t

.@ X 234.324 19.37 1.8 199.466 t

.@ C 234.324 19.37 3.00 176.227 t

.@ D 234.324 19.37 6.05 117.162 t

Dead Load Shear Force due to widening

6.698 t/m. 6.698 t/m.

Y X

A C D E B

0.6 2.4

3.0

0.4 6.05

12.1

24.2

12.5

25

Reaction at A & B = 14.74 t

Shear Force,

.@ A 14.74 6.70 0.4 12.057 t

.@ Y 12.057 6.70 0.6 8.038 t

.@ X 8.038 5.02 1.2 2.010 t

.@ C 8.038 3.35 2.4 0.000 t

.@ D 0.000 0.00 6.05 0.000 t

Total Reaction @ A & B ( i.e. Total DL due to half Span ) = 298.07 t

Total DL of Super Structure = 597 t

NOTE : Put All Geometry in STAAD Analysis and Varify above data.

Summary of DLSF

Sr .No. LOAD

Section A

( t )

Section Y

( t )

Section X

( t )

1 SIDL 39.94 37.96 34.00

2 Self Wt.of Box (Running Section) 234.32 222.70 199.47

3 Widning (Self Weight) 12.06 8.04 2.01

Page 40: Box Girder Super Structure1

TOTAL DLSF ( t ) = 286.33 268.71 235.48

Due To Live Load

FOR Twin Box Take R.F. = 1.2

AT Support Section

( A ) Class A Two Lane Vehicle

11.4 11.4 6.8 6.8 6.8 '6.8

. 1.20. . 4.3 . 3.0 .3.0 3 9.7

B

24.2

RA = 11.4 24.2 23 6.8 18.7 15.7 12.7

24.2

38.20 t

S.F.@support with R.F. & I.F. (For Two Lane)

38.20 1.18 1.2 2

108.168 t

( B ) Class AA Traked Vehicle

70 t

A B

3.60

24.2

RA = 70 22.4

24.2

64.79 t

S.F.@support with R.F. & I.F. (For Two Lane)

64.79 1.1 1.2

85.527 t

( C ) Class 70R Wheeled Vehicle

17 17 17 17 12 12 8

Page 41: Box Girder Super Structure1

. 1.37 . 3.05 . 1.37 . 2.13 . 1.52 . 3.96 10.800

B

24.2

RA RB

RA = 17 24.2 22.83 19.78 18.41 12 16.28

8 10.8

24.2

78.83 t

S.F.@support with R.F. & I.F. (For Two Lane)

78.83 1.18 1.2

111.619 t

RECAPITULATION OF LIVE LOAD SHEAR FORCE At SUPPORT

Sr. No. LOADING S.F. ( t )

1 Class A ( 2 lane) 108.168

2 Class AA Traked 85.527

3 70R wheeled Vehicle 111.619

AT Section - ' Y ' ( 0.6 ) m. From support

( A ) Class A Two Lane Vehicle

11.4 11.4 6.8 6.8 6.8 '6.8

0.6 . 1.20. . 4.3 . 3.0 .3.0 3 9.1

B

24.2

RA = 11.4 23.6 22.4 6.8 18.1 15.1 12.1

24.2

36.96 t

S.F.@support with R.F. & I.F. (For Two Lane)

36.96 1.18 1.2 2

104.658 t

Page 42: Box Girder Super Structure1

( B ) Class AA Traked Vehicle

70 t

0.6

A B

3.60

24.2

RA = 70 21.8

24.2

63.06 t

S.F.@support with R.F. & I.F. (For Two Lane)

63.06 1.1 1.2

83.236 t

( C ) Class 70R Wheeled Vehicle

17 17 17 17 12 12 8

0.60 . 1.37 . 3.05 . 1.37 . 2.13 . 1.52 . 3.96 10.200

B

24.2

RA RB

RA = 17 23.60 22.23 19.18 17.81 12 15.68

8 10.20

24.2

76.35 t

S.F.@support with R.F. & I.F. (For Two Lane)

76.35 1.18 1.2

108.109 t

RECAPITULATION OF LLSF At 0.6 m.From Support.

Sr. No. LOADING S.F. ( t )

1 Class A ( 2 lane) 104.658

2 Class AA Traked 83.236

3 70R wheeled Vehicle 108.109

AT Section - ' X ' ( 1.8 ) m. From support

Page 43: Box Girder Super Structure1

( A ) Class A Two Lane Vehicle

11.4 11.4 6.8 6.8 6.8 '6.8

1.8 . 1.20. . 4.3 . 3.0 .3.0 3 7.9

B

24.2

RA = 11.4 22.4 21.2 6.8 16.9 13.9 10.9

24.2

34.48 t

S.F.@support with R.F. & I.F. (For Two Lane)

34.48 1.18 1.2 2

97.636 t

( B ) Class AA Traked Vehicle

70 t

1.8

A B

3.60

24.2

RA = 70 20.6

24.2

59.59 t

S.F.@support with R.F. & I.F. (For Two Lane)

59.59 1.1 1.2

78.655 t

( C ) Class 70R Wheeled Vehicle

17 17 17 17 12 12 8

1.80 . 1.37 . 3.05 . 1.37 . 2.13 . 1.52 . 3.96 9.000

B

24.2

RA RB

RA = 17 22.40 21.03 17.98 16.61 12 14.48

Page 44: Box Girder Super Structure1

8 9.00

24.2

71.39 t

S.F.@support with R.F. & I.F. (For Two Lane)

71.39 1.18 1.2

101.087 t

RECAPITULATION OF LLSF At 1.8 m.From Support.

Sr. No. LOADING S.F. ( t )

1 Class A ( 2 lane) 97.636

2 Class AA Traked 78.655

3 70R wheeled Vehicle 101.087

AT Section - ' C ' ( 3.00 ) m. From support

( A ) Class A Two Lane Vehicle

11.4 11.4 6.8 6.8 6.8 '6.8

3.00 . 1.20. . 4.3 . 3.0 .3.0 3 6.7

B

24.2

RA = 11.4 21.2 20 6.8 15.7 12.7 9.7

24.2

32.00 t

S.F.@support with R.F. & I.F. (For Two Lane)

32.00 1.18 1.2 2

90.615 t

( B ) Class AA Traked Vehicle

70 t

3.0

A B

3.60

24.2

RA = 70 19.4

24.2

Page 45: Box Girder Super Structure1

56.12 t

S.F.@support with R.F. & I.F. (For Two Lane)

56.12 1.1 1.2

74.073 t

( C ) Class 70R Wheeled Vehicle

17 17 17 17 12 12 8

3.00 . 1.37 . 3.05 . 1.37 . 2.13 . 1.52 . 3.96 7.800

B

24.2

RA RB

RA = 17 21.20 19.83 16.78 15.41 12 13.28

8 7.80

24.2

66.43 t

S.F.@support with R.F. & I.F. (For Two Lane)

66.43 1.18 1.2

94.066 t

RECAPITULATION OF LLSF At 3 m.From Support.

Sr. No. LOADING S.F. ( t )

1 Class A ( 2 lane) 90.615

2 Class AA Traked 74.073

3 70R wheeled Vehicle 94.066

AT Section - ' D ' ( 6.05 ) m. From support

( A ) Class A Two Lane Vehicle

11.4 11.4 6.8 6.8 6.8 '6.8

6.05 . 1.20. . 4.3 . 3.0 .3.0 3 3.65

B

24.2

Page 46: Box Girder Super Structure1

RA = 11.4 18.15 16.95 6.8 12.65 9.65 6.65

24.2

25.70 t

S.F.@support with R.F. & I.F. (For Two Lane)

25.70 1.18 1.2 2

72.768 t

( B ) Class AA Traked Vehicle

70 t

6.1

A B

3.60

24.2

RA = 70 16.35

24.2

47.29 t

S.F.@support with R.F. & I.F. (For Two Lane)

47.29 1.1 1.2

62.427 t

( C ) Class 70R Wheeled Vehicle

17 17 17 17 12 12 8

6.05 . 1.37 . 3.05 . 1.37 . 2.13 . 1.52 . 3.96 4.750

B

24.2

RA RB

RA = 17 18.15 16.78 13.73 12.36 12 10.23

8 4.75

24.2

53.83 t

S.F.@support with R.F. & I.F. (For Two Lane)

53.83 1.18 1.2

Page 47: Box Girder Super Structure1

76.219 t

RECAPITULATION OF LLSF At 6.05 m.From Support.

Sr. No. LOADING S.F. ( t )

1 Class A ( 2 lane) 72.768

2 Class AA Traked 62.427

3 70R wheeled Vehicle 76.219

RECAPITULATION OF DL & LL SHEAR @ VARIOUS SECTION

Sr. No. S.F. Due To Shear Force At Section in Tonne

Support Sect - Y Sect - X Sect - C Sect - D

1 DL + SIDL 286.33 268.71 235.48 206.27 137.13

2 LIVE LOAD 111.619 108.109 101.087 94.066 76.219

DESIGN S.F.( t ) 397.94 376.81 336.56 300.33 213.35

CHECK FOR SHEAR STRESS & REINFORCEMENT CALCULATION

At Support Section :

MAX. Shear force = 397.94 t

SF / Girder = 397.94 99.49 t

4

Shear Stress = 99.49 1000

65 220

6.96 Kg / Cm2

< 21.582 Kg / Cm2

OK….

Providing 12 mm dia. 4 legged stirrups,

Spacing ' S ' = 196.672 mm

Provide 12 mm dia. 4 legged stirrups, @ 180 mm C/C.

Shear Force Taken = 108.70 > 99.49 Hence OK….

At Section ' Y ':

MAX. Shear force = 376.81 t

SF / Girder = 376.81 94.20 t

Page 48: Box Girder Super Structure1

4

Shear Stress = 94.20 1000

65 220

6.59 Kg / Cm2

< 21.582 Kg / Cm2

OK….

Providing 12 mm dia. 4 legged stirrups,

Spacing ' S ' = 207.700 mm

Provide 12 mm dia. 4 legged stirrups, @ 180 mm C/C.

Shear Force Taken = 108.70 > 94.20 Hence OK….

At Section ' X ':

MAX. Shear force = 336.56 t

SF / Girder = 336.56 84.14 t

4

Shear Stress = 84.14 1000

45 220

8.50 Kg / Cm2

< 21.582 Kg / Cm2

OK….

Providing 16 mm dia. 2 legged stirrups,

Spacing ' S ' = 206.701 mm

Provide 16 mm dia. 2 legged stirrups, @ 180 mm C/C.

Shear Force Taken = 96.62 > 84.14 Hence OK….

At Section ' C ' :

MAX. Shear force = 300.33 t

SF / Girder = 300.33 75.08 t

4

Shear Stress = 75.08 1000

25 220

13.65 Kg / Cm2

< 21.582 Kg / Cm2

OK….

Page 49: Box Girder Super Structure1

Providing 16 mm dia. 2 legged stirrups,

Spacing ' S ' = 231.637 mm

Provide 16 mm dia. 2 legged stirrups, @ 180 mm C/C.

Shear Force Taken = 96.62 > 75.08 Hence OK….

At Section ' D ' :

MAX. Shear force = 213.35 t

SF / Girder = 213.35 53.34 t

4

Shear Stress = 53.34 1000

25 220

9.70 Kg / Cm2

< 21.582 Kg / Cm2

OK….

Providing 16 mm dia. 2 legged stirrups,

Spacing ' S ' = 326.071 mm

Provide 16 mm dia. 2 legged stirrups, @ 200 mm C/C.

Shear Force Taken = 86.96 > 53.34 Hence OK….

SHEAR REIFOREMENT DETAILS:

{ 1 } { 2 } { 3 } { 4 } { 5 }

Y X C D

0.4 0.6 1.8

2.4

3.00

6.05

Portion Dia. Legged C/C Dist.

(No.) (mm) (No.) (mm)

1 12 4 180

2 12 4 180

3 16 2 180

4 16 2 180

5 16 2 200

Page 50: Box Girder Super Structure1

m.

m.

m.

m.

Page 51: Box Girder Super Structure1

Section C

( t )

Section D

( t )

30.04 19.97

176.23 117.16

0.00 0.00

Page 52: Box Girder Super Structure1

206.27 137.13

9.7

Page 53: Box Girder Super Structure1

14.76

9.1

Page 54: Box Girder Super Structure1

14.16

Page 55: Box Girder Super Structure1

7.9

12.96

Page 56: Box Girder Super Structure1

6.7

Page 57: Box Girder Super Structure1

11.76

Page 58: Box Girder Super Structure1

3.65

8.71

Page 59: Box Girder Super Structure1
Page 60: Box Girder Super Structure1
Page 61: Box Girder Super Structure1
Page 62: Box Girder Super Structure1

5.0 Reiforcement calculations and checking stresses at various section.

5.1 AT MID SPAN

Dead Load B.M. = 1669.43 t.m. for twin box (D.L. + S.I.D.L.)

Design B.M. = 1459.87 t.m. per box.

(All Dimensions are in mm.)

250 315

79.057

150

237.2 a = 25.46

270.9431

200

146.9

90.31 461.86 420

881.86

q = 71.565051

X = 237.17082 mm

Y = 79.056942 mm

Z = 270.94306 mm

X1 = 90.314353 mm

T = 146.85647 mm

T1 = 461.85647 mm

Page 63: Box Girder Super Structure1

a = 25.463345

a = 420 mm

Provide 48 Nos. of 32 Tor in 3 rows

Ast = 385.991 cm2

Provide Clear Cover = 30 mm

Provide dia. Of Stirups = 12 mm

Provide no. Of bar in 1st Row = 18 no.

Provide no. Of bar in 2nd

Row = 16 no.

Provide no. Of bar in 3rd

Row = 14 no.

Total = 48 OK…….

Provision of No. of BAR in First Row

Rein. Spacing (Betwn. In to In ) = 50 mm

Clear Side Cover = 40 mm

Diameter of stirrups = 12 mm

Diameter of Main Bar = 32 mm

NO. OF BAR in First raw = 9

Total Distance,

9 32 8 50 2 12 2 40

792 mm < 881.86 mm

OK….

Distance between end of Soffit to centre of 1st row = 58 mm

Distance between centre of 1st row to centre of 2

nd row = 64 mm

Page 64: Box Girder Super Structure1

Distance between centre of 2nd

row to centre of 3rd

row = 64 mm

c.g. of steel from bottom of girder, = 11.67 cm

d eff. = 208.33 cm

180 420 223

20 30

20

31.5 n

[2] 10 [1] [5] 43 15 [3]

[4]

25

[6]

[7]

(All Dimensions are in cm.)

Portion Length Depth c.g. from REMARK NO. AREA

cm cm Top (cm) cm2

X n

[1] 420 30 15 Rectangle 1 12600 189000

[2] 180 20 10 Rectangle 1 3600 36000

[3] 223 30 15 Rectangle 1 6690 100350

[4] 180 20 26.67 Triangle 1 1800 48000

[5] 31.5 10 33.33 Triangle 2 315.00 10500

[6] 43 15 35 Triangle 1 322.5 11287.5

[7] 25 30 2 -1500 22500

Due to Reinforcement 3859.907 804147.2

Sum = 27687.41 1176785

Page 65: Box Girder Super Structure1

1107.50 47071.39

n2 + 1107.496 n - 47071.39 .= 0 4.553E-08

Don't Delete this cell, it is useful for operation of Goal Seek…

N.A. from Top of girder = 40.9857 cm For finding out Value of n.

M.I. Of section @ N.A.,

180

20

40.99 40 n20

-0.99

20.99

(All Dimensions are in cm.)

Portion Length Depth c.g. from REMARK M.I. AREA M.I. +

cm cm Top (cm) cm4

cm2

h2

(A x h2)

[1] 420 30 15 Rectangle 945000 12600 675.2588 9453261.2

[2] 180 20 10 Rectangle 120000 3600 960.1163 3576418.5

[3] 223 30 15 Rectangle 501750 6690 675.2588 5019231.5

[4] 85.56416 20.98574 Eq. Rectn. 65899.73 1795.627 220.2007 461298.14

180 20 26.67 Triangle 40000 1800 205.0359 409064.69

Due to Reinforcement = 108097517

M.I. Of section @ N.A., = 126555493 cm4

Section Modulus at Compression, Zc = 3087793 cm3

Section Modulus at Tension, Zt = 756243.3 cm3

Stresses in Concrete = 47.27863 kg/cm2

< 101.94 kg/cm2

OK…….

Page 66: Box Girder Super Structure1

Stresses in Steel = 1930.419 kg/cm2

< 2000 kg/cm2

OK…….

47.28

40.99 Stress in Outer layer, 167.35 + 5.87 1930.41882

167.35

= 1998.093 kg/cm2

214.2 < 2000 kg/cm2

OK…….

167.35

1930.42

5.87

(All Dimensions are in cm.)

5.2 AT QUARTER SPAN

Dead Load B.M. = 1254.602 t.m. for twin box (D.L. + S.I.D.L.)

Design B.M. = 1103.601 t.m. per box.

(All Dimensions are in mm.)

250 315

237.17

79.057

150

a = 25.46

270.9431

200

146.9

Page 67: Box Girder Super Structure1

90.31 461.86 420

881.86

q = 71.565051

X = 237.17082 mm

Y = 79.056942 mm

Z = 270.94306 mm

X1 = 90.314353 mm

T = 146.85647 mm

T1 = 461.85647 mm

a = 25.463345

a = 420 mm

Provide 38 Nos. of 32 Tor in 3 rows

Ast = 305.576 cm2

Provide Cover = 30 mm

Provide dia. Of Stirups = 12 mm

Provide no. Of bar in 1st Row = 18 no.

Provide no. Of bar in 2nd

Row = 16 no.

Provide no. Of bar in 3rd

Row = 4 no.

Total = 38 OK…….

Distance between end of beam to centre of 1st row = 58 mm

Distance between centre of 1st row to centre of 2

nd row = 64 mm

Distance between centre of 2nd

row to centre of 3rd

row = 64 mm

c.g. of steel from bottom of box, = 9.84 cm

Page 68: Box Girder Super Structure1

d eff. = 210.16 cm

180 420 223

20 30 n

(All Dimensions are in cm.)

420 x n x n/2 + 223 x n x n/2 + 180 x n x n/2 + .= 10 x 305.576 x ( 210.16 .-n )

411.5 n2

+ 3055.7594 n - 642192 .= 0

N.A. from Top of girder = 35.97 cm -1.28E-09

Don't Delete this cell, it is useful for operation of Goal Seek…

M.I. Of the section @ N.A., For finding out Value of n.

2

420 x 30.0 ^3 + 420 30 35.966 -15 .= 6483482

12

2

223 x 30.0 ^3 + 223 30 35.966 -15 .= 9155494

12

2

180 x 20 ^3 + 180 20 35.966 -10 .= 1560000

12

2

36.31 x 15.97 ^3 + 36.31 15.97 15.97 .= 49255

12 2

Page 69: Box Girder Super Structure1

2

143.69 x 15.97 ^3 + 1/2 143.69 15.97 15.97 x 2 .= 146197

36 3

2

10 x 305.576 x 210.16 -35.96574 .= 92720625.3

M.I. Of the section @ N.A., = 110115054

cm4

Section Modulus at Compression, Zc = 3061665 cm3

Section Modulus at Tension, Zt = 632147 cm3

Stresses in Concrete = 36.04577 kg/cm2

< 101.94 kg/cm2

OK…….

Stresses in Steel = 1745.798 kg/cm2

< 2000 kg/cm2

OK…….

36.05

35.97

Stress in Outer layer, 174.19 + 4.04 1745.79797

174.19

174.19 214.2

= 1786.309 kg/cm2

< 2000 kg/cm2

OK…….

1745.80 4.04

5.3 AT BEGINNING OF WIDENING SECTION

Dead Load B.M. = 730.914 t.m. for twin box (D.L. + S.I.D.L.)

Page 70: Box Girder Super Structure1

Design B.M. = 635.7856 t.m. per box.

(All Dimensions are in mm.)

250 315

237.17

79.057

150

a = 25.46

270.9431

200

146.9

90.31 461.86 420

881.86

q = 71.565051

X = 237.17082 mm

Y = 79.056942 mm

Z = 270.94306 mm

X1 = 90.314353 mm

T = 146.85647 mm

T1 = 461.85647 mm

a = 25.463345

a = 420 mm

Provide 26 Nos. of 32 Tor in 3 rows

Ast = 209.078 cm2

Provide Cover = 30 mm

Page 71: Box Girder Super Structure1

Provide dia. Of Stirups = 12 mm

Provide no. Of bar in 1st Row = 14 no.

Provide no. Of bar in 2nd

Row = 12 no.

Provide no. Of bar in 3rd

Row = 0 no.

Total = 26 OK…….

Distance between end of beam to centre of 1st row = 58 mm

Distance between centre of 1st row to centre of 2

nd row = 64 mm

Distance between centre of 2nd

row to centre of 3rd

row = 64 mm

c.g. of steel from bottom of box, = 8.75 cm

d eff. = 211.25 cm

180 420 223

20 30 n

(All Dimensions are in cm.)

420 x n x n/2 + 223 x n x n/2 + 180 x n x n/2 + .= 10 x 209.078 x ( 211.25 .-n )

411.5 n2

+ 2090.7827 n - 441669.8 .= 0

Page 72: Box Girder Super Structure1

N.A. from Top of girder = 30.3194 cm 0.0006016

Don't Delete this cell, it is useful for operation of Goal Seek…

M.I. Of the section @ N.A., For finding out Value of n.

2

420 x 30 ^3 + 420 30 30.319 -15 .= 3902026.68

12

2

223 x 30 ^3 + 223 30 30.319 -15 .= 2071790.35

12

2

180 x 20 ^3 + 180 20 30.319 -10 .= 1606363.92

12

2

87.13 x 10.32 ^3 + 87.13 10.32 10.32 .= 31914.5388

12 2

2

92.87 x 10.32 ^3 + 1/2 92.87 10.32 10.32 x 2 .= 25515.4848

12 3

2

10 x 209.078 x 211.25 -30.31942 .= 68440690.8

M.I. Of the section @ N.A., = 75850791 cm4

76078301.7

Section Modulus at Compression, Zc = 2509227 cm3

Section Modulus at Tension, Zt = 420492.3 cm3

Stresses in Concrete = 25.33791 kg/cm2

< 101.94 kg/cm2

OK…….

Stresses in Steel = 1512.003 kg/cm2

< 2000 kg/cm2

OK…….

25.34

Page 73: Box Girder Super Structure1

30.32

Stress in Outer layer, 180.93 + 2.95 1512.00284

180.93

214.2

180.93 = 1536.688 kg/cm2

< 2000 kg/cm2

OK…….

1512.00

2.95

CALCULATION OF WEB REIFORCEMENT : (Skin Reinforcement)

As per Cl.305.10, IRC - 21:2000, Min. Shrinkage reiforcement shall be 250 mm2 of Steel area per metre.

2 2

Skew Web Dimension : Length = 1800 600 1897.367 mm

Width = 250 mm

Total Steel Req. = 1897.37 250 474.34 mm2

1000

Provide 7 Numebrs 10 mm at top and bottom.

+Provide 0 Numebrs 0 mm at top and bottom.

Ast provided = 549.710 mm2

OK….

Page 74: Box Girder Super Structure1

7 10

On Each Faces.

Third raw 7 32

Second raw 8 32

First raw 9 32

Page 75: Box Girder Super Structure1
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Page 78: Box Girder Super Structure1

Don't Delete this cell, it is useful for operation of Goal Seek…

For finding out Value of n.

Page 79: Box Girder Super Structure1
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Page 81: Box Girder Super Structure1

Don't Delete this cell, it is useful for operation of Goal Seek…

For finding out Value of n.

Page 82: Box Girder Super Structure1
Page 83: Box Girder Super Structure1
Page 84: Box Girder Super Structure1
Page 85: Box Girder Super Structure1

Don't Delete this cell, it is useful for operation of Goal Seek…

For finding out Value of n.

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