bottles - avondesarrollo.avon.com.ar/artes/c2186513.pdf · 2014-12-29 · polybags and vendor...

BOTTLES

Component ID: 2186513

Local Comp Code: C2186513 | C2186513 | C2186513 |C2186513

Local Comp ID: 2186513

Component Description: UNLABELLED BOTTLE - Avengers 2 Cologne - 150mL - 1186634AA

Local Component Description: UN BT PC CH AVE2COL 150ML

Status: DEVELOPMENT Revision: 0

Created By: Lyz Carvalhinhos Created Date: 05/06/2014

Modified By: Talita Fantini Modification Date: 10/27/2014

Approved By: Approved Date:

Supercedes ID: Supercedes Date:

Development Type: Regional Created By Market: LATIN AMERICA (OBU)

Revisions Notes: 27-OCt-14 Reviewed drawing and technical points.

Drug Item: No Language: 68

Decoration Indicator: No

GENERAL

Declared Fill 150 Declared Fill ImperialNumber

5.0715

Declared Fill UOM ml Declared Fill Imperial UOM fl. oz.

Overflow Capacity 171 Overflow Capacity ImperialNumber

5.7815

Overflow Capacity UOM ml Overflow Capacity ImperialUOM

fl. oz.

Shape Group CUSTOM Neck Finish Style SCREW ORIENTED

Neck Finish 410-24 Construction EXTRUSION BLOW

Decoration Process NO DECORATION PROCESS Finishing Process NO FINISHING PROCESS

Visual Finish NO VISUAL FINISH Glass Sort Level NOT GLASS

Min. Wall Thickness Min Wall ThicknessImperial Number

Min Wall Thickness MetricUOM

mm Min Wall ThicknessImperial UOM

in.

Weight 17.5 Weight Imperial Number 0.6172

Weight Metric UOM grm Weight Imperial UOM oz.

Other Dimensions Dimensional Guidelines Dimension 1: Standing on base, Longest/Major horizontal dimension. Dimension 2:Standing on base, Longest / Minor horizontaldimension perpendicular to dimension 1.Dimension 3: Overall vertical dimension fromstanding base to top.

Dimension 1 MetricNumber

70 Dimension 1 ImperialNumber

2.7559


37 Dimension 2 ImperialNumber

1.4567


122.9 Dimension 3 ImperialNumber

4.8386

Dimension Metric UOM mm Dimension Imperial UOM in.

Stock Indicator Sealing Ring

Decoration/Presswork Packing To be layer packed as specified in sealed

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polybags and vendor packers in such amanner that they arrive at the Avon fillinglocation in perfect condition and free ofcontamination. Shipper box to be of areasonable size for ease of handling. Layerpads among layers are required and also.top and bottom of packer to preventbreakage or collapse during transit andstorage.

Min. Wall Thickness FixedText

Decoration/PressworkFixed Text

Recycle Logo Fixed Text Bottom Push-Up

Bottom Push-Up FixedText

Packing Fixed Text

1 OUTER/MONO

Material Base Color GRAY Material Type HDPE

Color Description Gray For reference. Masterbath SupplierPlanet Color Code PC-13534 Aplication 3 percent.

Color Finish NO COLOR FINISH

2 MIDDLE

Material Type NOT APPLICABLE Material Base Color NO BASE COLOR

Color Description 3 INNER

Material Base Color NO BASE COLOR Color Description

Material Type NOT APPLICABLE General Notes:Test Methods list at the end of this page are applicable for the development phase only.

TEST METHODSAPPTM# Test Title40.006 Bubble Leak Test (Vacuum)

40.023 Three Day Leaker Test

40.024 Drop Impact of Plastic Containers

41.005 Environmental Stress Crack Resistance - Bottles

41.006 Package Compatibility

Markets that have expressed interest in the Component:LATIN AMERICA

WHERE USEDPackage Profile Code Market Work Order Description Concept Name1186634AA LATIN AMERICA Avengers 2 Cologne 2015 AVENGERS 2 COLOGNE 2015

1186635AA LATIN AMERICA Avengers 2 Head To Toe 2015 AVENGERS 2 HEAD TO TOE 2015

Legal Requirements:

Environmental Requirements:

Group Acceptance Date

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1. PARAMETERS

1.1.1

1.1.2

1.1.3

1.1.4

1.1.5

1.1.6

1.1.7

1.1.8

1.1.9

1.1.10

1.1.11

1.1.12

1.2.1

1.2.2

1.2.3

1.2.4

2. NOTE

N.A.

Product Resistance Test According Methodology 41002 N.A. N.A.

Separation Force

(Bottle x Cap)Min. xx kgf 40002 N.A. N.A.

Coating Adhesion by

Tape TestAccording Methodology 40012 N.A. N.A.

1.2 Qualitative Parameters

(Tests)

Specification

Test

Method

/

APPTM

Incoming

quality

inspection

COA

Color and Appearance According to approved standard. Visual X X

X X

Thickness N.A. N.A. N.A. mm Metric N.A. N.A.

Overflow 166,00 171,00 176,00 ml Metric

X X

Weight 16,00 17,50 19,00 g Metric X X

Body Length 36,70 37,00 37,30 mm Metric

N.A. N.A.

Body Width 69,40 70,00 70,60 mm Metric X X

Total Diameter N.A. N.A. N.A. mm Metric

X X

Total Height 121,70 122,90 124,10 mm Metric X X

Height H1 13,10 13,40 13,70 mm Metric

X X

Height H 16,02 16,40 16,78 mm Metric X X

Diameter E 21,20 21,40 21,60 mm Metric

X X

Diameter T 23,40 23,60 23,80 mm Metric X X

Diameter I 17,95 18,15 18,35 mm Metric

COMPONENT SPECIFICATION - CRITICAL CONTROL POINTS

PLASTIC BOTTLE

Limits

Unit.

Component Code: ALL Description: Bottle Superheroe 150mL - Truher

1.1 Dimensions / Quantitative

Parameters

Test

Method

/

APPTM

Incoming

quality

inspection

CoA

Min Target Max

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Rev. 1 - 2/99 by LD

Quality Specifications:

AQL’s are used for incoming inspection of a component lot with the sample size dependent oncomponent quality history. A component lot is defined as a full or partial truckload.

Standard Sampling: 100 piece regardless of lot sizeIncreased Sampling: ANSI Z 1.4 / Military Standard 105E single normal or

equivalentRelaxed Sampling: Skip lot auditing every lot defined by Manufacturing

A defect level in excess of the AQL percent is a production reject condition. This is used onproduction lines for determining supplier financial liability for culling, reconditioning or finishedgoods losses.Example: A component specified at an AQL of 1.0 causes production rejects at a 1% defect level.

AQL’s are set for all defect types at an AQL of 1.0 for all major defects of an undecoratedcomponent and a 1.5 for a decorated component. Major defects are non-conformances to alldimensional, aesthetic attribute or packaging requirements in the specification or standards. Inaddition to the overall AQL’s of 1.0 and 1.5, there are other defect categories with lower AQL’s.These defects are cumulative within each level as well as in the overall 1.0 or 1.5 levels.

Major Defect Categories: AQL

Critical Defect 0.00%Major Performance Defect – Line Stopping 0.10%Functional Defect – chipped finishes & checks 0.40%Functional Defect - 0.65%Aesthetic Defect-Decorated 1.50%

NOTE: Minor defects have been eliminated. There is no minor defect category.

Definitions:Critical Defect – A critical defect is any defect which judgement and experience indicate may causepersonal injury to the consumer or would be in violation of regulatory requirements, such that a recall orproduct liability is likely to occur.Line Stopping Defect – A line stopping defect is any defect that stops or greatly impacts the productionline. An example of this would be a hole in a plastic bottle. When the product is filled, the products leaksthrough the hole stopping the line.Functional Defect – A functional defect will either impede the assembly or function of the finished productor make the product unusable.Aesthetic Defect – An aesthetic defect is a defect that affects the appearance of the finished product.

The following are examples for the AQL criteria by component category. These are not allinclusive.

PLASTIC BOTTLES AND JARS

AQL Defect Description

1.5% Voids or excess deco, contamination, mis-placed label1.0% Scratches / scuffs, excess flash, foreign material in plastic0.65% Out of dimension, mis-shapen, cocked necks0.1% Holes in bottles, illegible copy0.0% Voids in active ingred. copy, mixed/incorrect components or codes

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Rev. 1 - 2/99 by LD

Quality Specifications:

AQL’s are used for incoming inspection of a component lot with the sample size dependent oncomponent quality history. A component lot is defined as a full or partial truckload.

Standard Sampling: 100 piece regardless of lot sizeIncreased Sampling: ANSI Z 1.4 / Military Standard 105E single normal or

equivalentRelaxed Sampling: Skip lot auditing every lot defined by Manufacturing

A defect level in excess of the AQL percent is a production reject condition. This is used onproduction lines for determining supplier financial liability for culling, reconditioning or finishedgoods losses.Example: A component specified at an AQL of 1.0 causes production rejects at a 1% defect level.

AQL’s are set for all defect types at an AQL of 1.0 for all major defects of an undecoratedcomponent and a 1.5 for a decorated component. Major defects are non-conformances to alldimensional, aesthetic attribute or packaging requirements in the specification or standards. Inaddition to the overall AQL’s of 1.0 and 1.5, there are other defect categories with lower AQL’s.These defects are cumulative within each level as well as in the overall 1.0 or 1.5 levels.

Major Defect Categories: AQL

Critical Defect 0.00%Major Performance Defect – Line Stopping 0.10%Functional Defect – chipped finishes & checks 0.40%Functional Defect - 0.65%Aesthetic Defect-Decorated 1.50%

NOTE: Minor defects have been eliminated. There is no minor defect category.

Definitions:Critical Defect – A critical defect is any defect which judgement and experience indicate may causepersonal injury to the consumer or would be in violation of regulatory requirements, such that a recall orproduct liability is likely to occur.Line Stopping Defect – A line stopping defect is any defect that stops or greatly impacts the productionline. An example of this would be a hole in a plastic bottle. When the product is filled, the products leaksthrough the hole stopping the line.Functional Defect – A functional defect will either impede the assembly or function of the finished productor make the product unusable.Aesthetic Defect – An aesthetic defect is a defect that affects the appearance of the finished product.

The following are examples for the AQL criteria by component category. These are not allinclusive.

MASCARAS

AQL Defect Description

1.5% Voids or excess deco.1.0% Scratches / scuffs, excess flashing or gates (undec.)0.65% Out of dimension0.1% Missing wiper, holes, missing applicator0.0% Mixed/incorrect components / codes, fail micro, illegal copy

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AVON PRODUCTS, INC. SUPPLIER QUALITY

CLASSIFICATION OF DEFECTS FOR GLASS CONTAINERS

QAGLASS.DOC Page 1 of 4 Rev 2, 2/2006

Incoming Inspection:AQL’s are used for incoming inspection of a component lot with the sample size dependent on component quality history. A component lot is defined as a full or partial truckload.

Standard Sampling: 100 piece regardless of lot size Increased Sampling: ANSI Z 1.4 / Military Standard 105E single

normal or equivalent Relaxed Sampling: Skip lot auditing every lot defined by Manufacturing

A defect level in excess of the AQL percent is a production reject condition. This is used on production lines for determining supplier financial liability for culling, reconditioning or finished goods losses. Example: A component specified at an AQL of 1.0 causes production rejects at a

1% defect level. AQL’s are set for all defect types as defined below. These defects are cumulative within each level. Defect Categories: AQL Critical Defect 0.0 Critical Performance Defect – Line Stopping 0.1 Functional Defect - Severe 0.4 Functional Defect 0.65 Major Defect 1.0 Major Defect -Decorated 1.5 Minor Defect - Aesthetic 4.0 Defect Category Definitions: Critical Defect – A critical defect is any defect which judgment and experience indicate may cause personal injury to the consumer or would be in violation of regulatory requirements, such that a recall or product liability is likely to occur. Critical Performance Defect -Line Stopping Defect – A line stopping defect is any defect that stops or greatly impacts the production line. An example of this would be a hole in a plastic bottle. When the product is filled, the products leaks through the hole resulting in stopping the line. For certain Glass designs and defects types, Line Stopping criteria may need to be determined on a case by case basis. Functional Defect – A functional defect will either impede the assembly or function of the finished product or make the product unusable. Major Defect – A major defect is defined as any defect or deviation from specifications or standards that judgment and experience indicate may render the product unusable, prevent efficient manufacturing, prevent the product form reaching the customer intact, and cause product misuse or cause customer dissatisfaction.

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Minor Defect – An aesthetic defect is a defect that affects the appearance of the finished product. Defect Descriptions The following are examples of defects within the defect category for Glass Containers. These are not all inclusive. CRITICAL DEFECTS AQL = 0.0 Spikes – A small projection of glass in the bottom of the container. Birdswings – A string of Glass extending across the inside of the container. Fused, Tramped or Loose glass – Small or large glass stuck to the inside of the container. Stuck Glass or Fins – Small pieces or particles of glass stuck to the inside or outside of a

container. Mixed or incorrect components or codes. CRITICAL PERFORMANCE DEFECT- Line Stopping AQL = 0.1 Holes – Holes in Container Bent Neck - A neck where the finish is tilted to one side, preventing proper filling of the

bottle. Choked Neck - A constriction in the bore of the neck caused by a slug of glass in it. The

slug is usually the largest at the neck-ring parting line. FUNCTIONAL DEFECT -SEVERE AQL = 0.4 Check - A discontinuity in the glass surface that does not penetrate through the glass wall.

This defect is shiny under a light Body, Bottom and Shoulder Check - A discontinuity in the glass surface that does not

penetrate through the glass wall. Split, Broken or Chipped Finish - An open vertical fracture that runs through the finish wall

from the top of the finish downward toward the neck. Unfilled Finish - The top or sealing surface of the finish is not even Plunger Mark - An open mark on the inside surface of the finish. Weak or Thin Glass - Glass container strength is low and results in breakage during

closure or pump application. FUNCTIONAL DEFECT AQL = 0.65 Dimensional: Neck OD exceeds maximum dimension

Opening ID does not meet specification Constricted Neck, ID below specification

Bruise Checks - Fine and shallow checks which appear on the body of the container. Prominent Seam - A seam that has extra glass around the parting line or seam of the

neck finish. Offset Finish - A finish which is formed with the two halves of the mold shifted out of

alignment, either vertically or horizontally. Inside Overpress - A rim of glass projecting upward from the inside edge of the finish

extends above the top of the finish sealing surface. MAJOR DEFECT (decorated) AQL = 1.0 (1.5) Dimensional: Total height less than Minimum Neck OD less than minimum

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Bent Neck (Non-Line Stopping)- The finish of the container is distorted as such that the plane surface is not perpendicular to axis of the body.

Malformed Shoulder - A shoulder that is not fully formed. Chipped Neck - Container with a small section or fragment missing. Chip on the body - The glass has been chipped on the body area. Internal Dirt, Mold Dope – Dirt or Lubricant on the internal surface of the vial. Rocking Bottom (Non-Line Stopping) - The container is unstable when placed on a flat

surface. Leaner (Non-Line Stopping) – The plane of the bottom is not perpendicular to the axis of

the body. Stone - Opaque inclusion in the glass. Inside Soft Blister – Open Blister inside the container MINOR DEFECTS (Aesthetic) AQL = 4.0 Rough Pitted Finish - A finish which has irregular, minute imperfections causing a rough

surface. External Mark/ Black Mark - Foreign substance deposited on the external surface of the

vial - non washable mark Blank Seam - Originating from the blank mould; extending from the shoulder to the

bottom of the container. Offset Mould Seam - Relatively large seam originating from the finishing mould,

extending from the shoulder to the bottom of the container not matching with the blank seam originating from the blank mold.

Baffle Mark - A baffle mark that has swung up into the side wall. Damaged Mould - Visible mark on the external surface of the vial. Flanged Protrusion - A protrusion of glass around the bottom of the container at the

mould/ bottom plate parting line match. Scratch - External surface abrasions that can occur in transit, packaging, and filling. Heel Tap - A localized thick glass wall thickness area on one side of the bottom (the

opposite side has lower glass wall thickness). Crizzle - A finish which has several fine surface marks. Blister - Large bubble that is encapsulated in the glass. External open blister that is not

sharp Seeds - Very small bubbles in the glass. Feeder Streak - A visible streak caused by a difference in glass composition in a

localized area. Can sometimes look like a color streak. A visible streak caused by an obstruction in the glass delivery system and may appear as a color streak.

Lap / Fold Mark - A fold on the exterior glass surface. Washboard - A series of horizontal folds on the side of the container. Orange Peel - Mottled surface texture on outside surface of the container and change to

general category. Shear / Scissor Mark - A “C” or crescent shaped mark in the glass (may be observed in

the finish and/ or bottom. Hammer defect / Wavy Appearance - The body has a wavy; hammered effect. Decoration Defects: Decoration Inclined Decoration Bloomed Ink Marks Voids in Decoration / Etching Color outside of Tolerances

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Irregular Print Smudged Etching outside tolerances Retraction of Print Screen Marks Scratches in Decoration “A” Sort vs. “C” Sort The table below provides the differences between “A” sort Glass and “C” sort Glass. “A” sort Glass is premium glass typically used for global launches such as the forth quarter Fragrances. “C” sort is considered regular or mass market glass and is typically used for Make-up, Nail enamel or Men’s Fragrance. The package specification will identify which sort designation is required. Limits for Aesthetic defects will be determined by Package Engineering (in the form of Limit Boards). In cases where limits are not available the table below shall be used. Aesthetic glass defective conditions that can not be observed at 61 cm would not be considered a defect.

Glass Defects A Sort C Sort Lap Mark No larger than 0.635cm No larger than 1.27cm Seeds / Bubbles (gas bubble)

One per bottle, less than 0.8 mm. Not on front panel

One per viewing panel, less than 0.8 mm located anywhere on the bottle.

Wash boards Can’t see from arm’s length (approx. 61cm)

25% of the bottle or up to 1.5 square cm

50% of the bottle or up to 3.0 square cm

Mould Seam (Blank) – Location

-Severity

Within 2.5 mm from edge. Does not catch with fingernail.

Within 5.0 mm from edge. Does not catch with fingernail.

Shear / Scissor Marks No larger than 4.75 sq. mm No larger than 9.5 sq. mm Pitted / Rough 25% of the bottle or up to a

maximum 1.5 square cm 50% of the bottle or up to a maximum 3.0 square cm

Stone Clear or slightly opaque in color. No dark spots. One per bottle less than 0.8 mm. Not on front panel

Clear or slightly opaque in color. No dark spots. One per bottle less than 0.8 mm. Anywhere on bottle.

Cat Scratch / File Mark 30% of length of bottle up to 2.54 cm and width less than or equal to 7.5 mm

50% of length of bottle up to 5.08 cm and width less than or equal to 15 mm

Baffle Mark Maximum of 1.5 mm up from base of mold parting line.

Maximum of 2.8 mm up from base of mold parting line.

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bottles - avondesarrollo.avon.com.ar/artes/c2186513.pdf · 2014-12-29 · polybags and vendor...

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