boosting yard operations with kalmar's

Boosting yard operations with Kalmar's

new gantry crane

16 September 2017 Boost the yard operation with Kalmar's new gantry crane / Tomi Tuulkari & Thomas Graef 2

Tomi Tuulkari & Thomas Graef

Mega vessels High

transshipment

ratio

Vessel

automation

Road

congestions

Today’s industry challenges


On demand

consuming

Port Rail


Introduction of Kalmar’s Rail Mounted Gantry

(RMG) crane and related Automation features

which enables efficient and smooth operation

in various industry segments.

Agenda

1. Operating models

2. Crane modules

3. Automation

4. Integration timeline

5. Ask the expert

Operation

at port

Operation at port

Interchange lane

for internal operation Container storage

Interchange lane

for road trucks

Operator’s room

Kalmar Terminal Logistic System

(TLS)

• Integration to any Terminal

Operating System (TOS)

• Optimised terminal

performance

RMG


Operation

at port

Operation at intermodal facility

Container storage

Rail tracks and

driving paths

Interchange lane

RMG

Operator’s room

Kalmar Terminal Logistic System

(TLS)

• Integration to any Terminal

Operating System (TOS)

• Optimised terminal

performance


Crane modules

16 September 2017 Boost the yard operation with Kalmar's new gantry crane / Tomi Tuulkari & Thomas Graef 9 16/09/2017

Kalmar RMG Cranes

– Since Year 1971

NEW Kalmar RMG


Capacity from 41t

up to 65t twin

Single or double

cantilevers

Span 20-55m

Stacking height up

to 1 over 6

Rotating or fixed

trolley

Low profile trolley


Light weight

Main girder geometry enables

low total crane height


Beautiful platform and practical hoisting device

Robust frame

design

Proven components

Easy access to

all maintenance

locations

Trolley based trim

available

Robust reeving

13

8 ropes

Johnny Walker reeving system

Additional anti-sway ropes or

mechanism not required

Proven in ASC market

16 September 2017 Boost the yard operation with Kalmar's new gantry crane / Tomi Tuulkari & Thomas Graef

World class headblock spreader combo

14

Fully electric Headblock

Micromotions and skew

control

Bromma spreader with

Anti-truck lifting detection

Solas certified

16 September 2017 Boost the yard operation with Kalmar's new gantry crane / Tomi Tuulkari & Thomas Graef


Reliable gantry driveline

Driveline tailoring

Flanged wheels and

guide rollers available

Comfortable cabin


Great visibility

Perfect working

conditions

Modern user

interface

SmartView

ready

Automation

Automation features


Remote operation

Automatic Pick and

Place

Routing and

Scheduling

3rd party integration

Remote operations


Benefits

Supervision

Access Recruiting Visibility

Stacking

Rail

operation Exception

Truck

operation

Features

Fleet control KPIs

Benefits

‒ Operation which do not require

any labour

‒ High success rate

Fully automatic operation

Based on ASC System measurement

system technology

‒ Target Position Measurement

‒ Load Position Measurement

Area segregation

Future vessel operation considered

Automatic pick and place (APP)

Routing of equipment

Benefits

‒ Collision avoidance

‒ Dynamic reaction to changed conditions

Router which is cabable to route all crane types

Job scheduling

Benefits

‒ In house TOS / non advanced TOS

development minimized when automation

introduced

‒ Optimized machine driving

Seeking dual cycle opportunities

Ensuring energy efficient operation

Machine selection, dispatching logic, work

queue optimization, execution related exception

handling

Also slot selection from options provided by

decking algorithm


Routing and scheduling


Terminal Operating System

(TOS)

Gate Operating System

(GOS)



Alignment Vehicle

tracking

Optical Character

Regonition (OCR)

People

tracking


Integration timeline


Implementation Integration

Selecting automation level

Networking with vendors and consultants

Business model

Process descriptions

Exception handling

Project and Certification plan

Contract Design review O&A Preparation

Control Room

Server Room

Network

Yard

Crane

Training

IT

Operation

Maintenance

LET and Go-alive

Maintenance and support

How it looks after integration


Time for brief video


Boost comes from

modular and robust crane design,

automation features

and smooth integration.

boosting yard operations with kalmar's

Documents