boiler mact compliance solutions - mcilvaine company...• improve mist elimination. spray tower and...

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BOILER MACT COMPLIANCE SOLUTIONS ENGINEERED SYSTEMS & SERVICES

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Page 1: Boiler MACT CoMpliAnCe SoluTionS - McIlvaine Company...• Improve mist elimination. SprAY ToWer AnD SoniCKleen™ WeSp SYSTeM Boilers with an existing dry ESP often require acid gas

Boiler MACT CoMpliAnCe SoluTionS

E n g i n E E r E d S y S t E m S & S E r v i c E S

Page 2: Boiler MACT CoMpliAnCe SoluTionS - McIlvaine Company...• Improve mist elimination. SprAY ToWer AnD SoniCKleen™ WeSp SYSTeM Boilers with an existing dry ESP often require acid gas

MEGTEC TurboSonic Boiler MACT Compliance SolutionsMEGTEC TurboSonic is a leading supplier of proprietary air pollution

control solutions for MACT compliance. Extensive industry experience

combined with application knowledge from hundreds of installations

worldwide allows MEGTEC TurboSonic to deliver the most effective

services and solutions, from equipment upgrades to turnkey

installations.

SoniCKleen™ WeT eleCTroSTATiC preCipiTATor (WeSp)

To meet Boiler MACT requirements, boilers with an existing wet

scrubber, such as a venturi, may require enhanced particulate and acid

gas (HCl, SO2, SO3) removal.

installed downstream of an existing venturi, the SonicKleen™ WESP:

• Provides high efficiency removal of submicron particulate, heavy

metals including Total Selected Metals (TSM), acid gases and fumes,

• Controls opacity that a venturi cannot.

The SonicKleen™ WESP is designed to achieve Boiler MACT

requirements with the venturi operating at reduced pressure drop,

allowing the WESP to operate within the existing fan capacity.

MEGTEC TurboSonic is also an experienced scrubber designer and

provider with the expertise to evaluate and upgrade or detune existing

scrubber systems to optimize the air pollution control system.

Design Features and performance Advantages

• Two stage, low-maintenance approach with existing venturi pre-

scrubber before WESP stage.

• Can optimize the operation of the existing venturi scrubber(s).

• Allows the mill to continue operation during construction with a

short tie-in shutdown.

• Energy efficient WESP system with low system pressure loss and

advanced WESP power supplies.

• High quality equipment, materials and components.

• Redundancy of critical components available as option.

• Rugged & durable design.

• Low maintenance & high reliability.

• All internal components exposed to process gas are automatically

cleaned with self-cleaning features and an integral flushing system.

• Easy access for maintenance and inspections.

• No maintenance, patented, Hood Mist Eliminator (HME) offers

unparalleled performance.

SonicKleen™ WeSp

SonicKleen™ WeSp

Page 3: Boiler MACT CoMpliAnCe SoluTionS - McIlvaine Company...• Improve mist elimination. SprAY ToWer AnD SoniCKleen™ WeSp SYSTeM Boilers with an existing dry ESP often require acid gas

TurboVenturi Scrubber

TurBoVenTuri SCruBBer AnD SoniCKleen™ WeSp SYSTeM

Boilers without an efficient pollution control device benefit most from

MEGTEC TurboSonic’s TurboVenturi Scrubber and SonicKleen™ WESP

System. The TurboVenturi is used to clean and condition gas prior to

treatment in the SonicKleen™ WESP. The system is designed to operate

24/7 and provide reliable performance with virtually maintenance-free

operation.

Air polluTion ConTrol eQuipMenT upGrADeS

WeSp upgrades

MEGTEC TurboSonic’s WESP upgrades bring facilities with existing

APC equipment into compliance. These upgrades are eliminating

carryover and costly maintenance by utilizing MEGTEC TurboSonic’s

patented and proprietary solutions. Improvements to T/R sets, water

treatment systems, gas flow distribution and mist elimination improve

performance, reduce operating costs and protect downstream

equipment.

• Replace worn out, corroded internals,

• Optimize internal collection area, upgrade HV electrodes, upgrade

T/R sets.

Venturi upgrades

Upgrading the venturi can:

• Provide complete quenching,

• Improve particulate and acid gas removal efficiencies,

• Improve mist elimination.

SprAY ToWer AnD SoniCKleen™ WeSp SYSTeM

Boilers with an existing dry ESP often require acid gas control,

enhanced particulate removal, and/or haze/opacity control to meet

Boiler MACT. To achieve compliance, MEGTEC TurboSonic can provide:

• Gas conditioning to lower dust resistivity, increasing ESP

performance,

• Spray towers for acid gas removal with a new wet stack.

TurboVenturi and SonicKleen™ WeSp

High Frequency T/r

Page 4: Boiler MACT CoMpliAnCe SoluTionS - McIlvaine Company...• Improve mist elimination. SprAY ToWer AnD SoniCKleen™ WeSp SYSTeM Boilers with an existing dry ESP often require acid gas

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m E g t E c tu r b o S o n i c , i n c . i t a l i a n B r a n c h B o l l a t e , m i l a n , i t a l y te l : + 3 9 0 2 3 8 3 0 5 3 8 4

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