boiler book 2005

Produced by the Employees of

Cleaver-Brooks Division, Aqua-Chem, Inc. 2002

The Boiler Book is protected by copyright and is to be used solely by consulting and specifying engineers for the purpose of selecting and specifying Cleaver-Brooks equipment. Any other use of The Boiler Book is strictly prohibited without written permission from Cleaver-Brooks.

Cleaver-BrooksP.O. Box 421

Milwaukee, WI 53201

(414) 359-0600email: [email protected]

www.cleaver-brooks.com

Printed in the U.S.A.

The Boiler Book

iii

Performance Proven Worldwide

The Boiler Book is intended for use by qualified engineering professionals. All information contained herein is subject to change without notice. Cleaver-Brooks is only responsible for the accuracy of the information and data presented at time of publication. Cleaver-Brooks shall not be responsible for the use of this data or information nor for any systems, designs, or engineering in which the data or information is utilized.

iv

TABLE OF CONTENTS

Firetube Boilers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section A

A1 GeneralA2 Model CB BoilersA3 Model CB (LE) BoilersA4 Model CBW Boilers

A6 Model CB Ohio Special BoilersA7 Model CBE BoilersA8 Model CEW BoilersA9 Model CEW-LN BoilersA10 Model CEW Ohio Special BoilersA11 Model CBL BoilersA12 Model ICB BoilersA13 Model ICB-LN Boilers

Commercial Boilers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section B

B1 Model FLX BoilersB2 Model 4 BoilersB3 Model 5 BoilersB4 Electric Boilers

Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section D

Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section E

Stacks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section F

Economizers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section G

Feedwater Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section H

H1 Spraymaster Deaerators (Single Tank)H2 Spraymaster Deaerators (Duo Tank)H3 Boilermate DeaeratorsH4 Surge TanksH5 Boiler Feed SystemsH6 Chemical Feed Systems and Metering PumpsH7 FiltersH8 SoftenersH9 DealkalizersH10 Blowdown SeparatorsH11 Blowdown Heat Recovery SystemsH12 Flash Tank Heat ExchangersH13 Sample Coolers

System Fundamentals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section I

I1 Boiler Selection ConsiderationsI2 Hot Water SystemsI3 Steam SystemsI4 General Engineering Data

Glossary/Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section J

A5 Discontinued

Industrial Watertube Boilers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section C

B5 - TrueFire BoilersB6 - ClearFire Boilers
http://www.speci-fire.com/SPECI-FIRE_PDF/J-Glossary-Index.pdf

A1-1

12-02

Model CB Boilers

Section A1

GENERAL

Model CBE Boilers

Model CB-LE Boilers

Model CB Ohio Special Boilers

A2

A3

A4

A5

A6

A7

Model CEW Boilers

Model CEW-LN Boilers

A8

A9

Model CEW Ohio Special Boilers A10

Model CBL Boilers A11

A12

A13

Model ICB Boilers

Model ICB-LN Boilers

A1_TEXT.fm Page 1 Tuesday, December 10, 2002 2:35 PM

Model CBH Boiler (discontinued)

Model CBW Boilers

A1-2

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12-02

FEATURES AND BENEFITS

The following Cleaver-Brooks firetube boiler models (CB, CB-LE, CBW, CB Ohio Special) include the following fea-tures and benefits.

Packaged Design with Integral Front Head:

Integral front head provides proper burner/boiler compatibility for maximum efficiency and ease of maintenance.

Packaged boiler is factory assembled, wired, and tested for guaranteed performance and reliability.

Packaged design allows for easy connection of utilities, minimum start-up requirements, and lower long-term maintenance requirements.

Built and tested to ASME standards.

Single Point Positioning Combustion Control Package:

Accurate, repeatable combustion control for responsiveness to load swings.

Single point linkage assembly for air and fuel simplifies adjustments and reduces start-up and maintenance costs.

Unique variable contour.cam assembly allows accurate adjustment and enhances safe operation of the boiler.

Computerized burner control provides accurate sequencing and continuous monitoring for optimum safety, efficiency, and reliability.

Low Stack Temperatures:

Guaranteed efficiency verified by low stack temperatures.

Reduced fuel and operating costs.

Low Excess Air:

Operates at 3% O

2

with less than 200 ppm CO for maximum combustion efficiency.

High efficiency and low maintenance requirements.

High Steam Quality:

Large steam space and liberal surface area ensure high steam quality, free from entrained particles of moisture.

Provides reliable, high quality (98.5% dry) source of steam.

Quiet Operation:

Integral front head with vibration free combustion air fan provides quiet operation.

Ideal for sound critical applications, like hospitals and schools.

Heavy duty motor with direct drive, maintenance free, case-less fan.

Integral forced draft fan eliminates the need for:

Large diameter breeching.

High chimneys.

Induced draft fans.

Barometric dampers.

Sequencing draft controls.

Thick Fiberglass Insulation:

2" insulation covered with sturdy sheet metal lagging provides maximum efficiency and durable construction.

All units finished with hard enamel paint coating.

Customer Service and Support:

Boiler start-up, final adjustment, and operator training provided with all firetube boilers.

Emergency service response 24 hours a day, 7 days a week, from the industrys most advanced worldwide computerized parts/service distribution network.

Largest network of factory trained technicians provide:

System trouble shooting.

Operator training.

Customized factory-backed planned maintenance programs.

Emergency boiler rental.

Total after-sale support.

A1-3

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12-02

PRODUCT OFFERING

Cleaver-Brooks firetube boilers are available in low pressure steam, high pressure steam, and hot water designs. Burners are available to fire natural gas, light oil, heavy oil, or a combina-tion of oil and gas. Optional alternate fuel (propane, mixed gas, digester gas, etc.) burners are also available.

The firetube product offering is available in the following models.

The Model CB Boiler (standard offering) is the premium fire-tube product offering providing maximum boiler efficiency, the widest range of size and pressures, and premium control packages.

Four-pass dryback design.

15 hp through 800 hp.

150-350 psig high pressure steam.

15 psig low pressure steam.

30 or 125 psig hot water.

Natural gas, light oil, or heavy oil firing.

The Model CB (LE) Boiler is the premium firetube product offering with a low emission package.


125-800 hp.

20-60 ppm packages (natural gas).



30 and 125 psig hot water.

Natural gas or light oil.

The Model CBW Boiler (standard offering) provides the advantages of the Cleaver-Brooks integral front head in a three-pass wetback design.

Three-pass wetback design.




30 or 125 psig hot water.


The Model CB Ohio Special Boiler (standard offering) design is based on operator requirements of the state of Ohio, under the rules and regulations for unattended units.


Four-pass dryback design (100 hp).

Two-pass dryback design (125-225 hp).

150, 200 and 250 psig high pressure steam.


Natural gas or light oil firing.

The Model CBE Boiler (standard offering) provides high qual-ity steam or hot water, utilizing a baseline boiler/burner design.

Three-pass dryback design.

60-350 hp.





The Model CEW Boiler (standard offering) provides high quality steam or hot water, utilizing a baseline boiler/burner design.


125-800 hp.





The Model CEW-LN Boiler is the baseline firetube product offering with a low emission package.


125-800 hp.

30 ppm package (natural gas).





A1-4


12-02

The Model CEW Ohio Special Boiler (standard offering) baseline design is based on operator requirements of the state of Ohio, under the rules and regulations of unattended units.


100-225 hp.




The Model CBL Boiler (standard offering) line provides high quality steam utilizing a boiler/burner package.

Three or four-pass wetback design.

800-1500 hp.



The Model ICB Boiler is a baseline firetube product, designed to provide high quality steam or hot water. Its revolutionary design incorporates the key features and benefits of both the wetback and dry back firetube boilers.

Three or four-pass Intercooled design.

100 800 hp.


150 300 psig high pressure steam.



The Model ICB-LN Boiler is a baseline firetube product, designed to provide high quality steam or hot water with a low emission package. Its revolutionary design incorporates the key features and benefits of both the wetback and dry back firetube boilers.

Three or four-pass Intercooled design.

100 800 hp.

30 ppm package (natural gas).


150 300 psig high pressure steam.



MODEL NUMBER, FUEL SERIES NUMBER, HORSEPOWER, AND DESIGN PRESSURE

The model designation for Cleaver-Brooks firetube boilers includes the following:

Light Oil: Series 100

Natural Gas: Series 700

Heavy Oil: Series 600

Light Oil and Natural Gas: Series 200

Heavy Oil and Natural Gas: Series 400

For example, a model CB700-350-150ST would represent a model CB boiler, natural gas fired, 350 hp, 150 psig steam design pressure.

All Cleaver-Brooks firetube boilers are built in accordance with ASME Codes and, with the exception of the Ohio Special Boilers and CBL Boilers, UL/ULC standards.

Insurance requirements (e.g., Industrial Risk Insurance IRI, Factory Mutual FM, etc.) or special local code requirements may dictate additional controls or equipment to be included. Please contact your local Cleaver-Brooks authorized represen-tative for assistance in completing your specification or for additional information and optional equipment.

Refer to Table A1-1 for information on the standard product offering for each firetube boiler model.

Table A1-1. Quick Comparison of Standard Features for Cleaver-Brooks FIretube Boilers

A

Consult your local Cleaver-Brooks authorized representative for higher design pressures.

B

Consult your local Cleaver-Brooks authorized representative for No. 4 & No. 5 oil applications.

C

Ohio Special-Model CB 100 hp 4-pass dryback, 125-225 hp 2-pass dryback.

E

Shell varies by square foot of pressure vessel and boiler horsepower.

F

ICB Three-Pass Boiler utilizes multiblade 100-350 and Rotary 400-800.

MODEL

CB15-800 HP

(SECTION A2)

CBLE125-800 HP

(SECTION A3)

CBW 100-800 HP

(SECTION A4)

CB OHIO SPECIAL100-225 HP

(SECTION A6)

CBE60-350 HP

(SECTION A7)

CEW125-800 HP

(SECTION A8)

CEW-LN125-800 HP

(SECTION A9)

CEW OHIO SPECIAL

100-225 HP(SECTION A10)

CBL800-1500 HP

(SECTION A11)

ICB100-800 HP

(SECTION A12)

ICB-LN100-800 HP

(SECTION A13)

Rated Capacity 15-800 hp 125-800 hp 100-800 hp 100-225 hp 60-350 hp 125-800 hp 125-800 hp 100-225 hp 800-1500 hp 100-800 hp 100-800 hp

DesignPressure

A

Steam15-300 psig

Steam15-300 psig

Steam15-250 psig

Steam Only15-250 psig

Steam15-300 psig

Steam15-250 psig

Steam15-250 psig

Steam15-250 psig

Steam150-250 psig

Steam15-300 psig

Steam15-300 psig

Hot Water30 & 125 psig








Boiler Type 4-Pass Dry Back 4-Pass Dry Back 3-Pass Wet Back Passes Vary C

3-Pass Dry Back 3-Pass Wet Back 3-Pass Wet Back 3 Pass Wet Back 3 or 4-Pass Wet Back

4-Pass Intercooled3-Pass Option

4-Pass Intercooled3-Pass Option

Shell Size 36" 15-40 hp48" 50-100 hp

60" 125-200 hp78" 250-350 hp96" 400-800 hp

60" 125-200 hp78" 250-350 hp96" 400-800 hp

60" 100-200 hp78" 250-400 hp96" 500-800 hp

48" 100 hp60"125-225 hp

48" 60-100 hp60" 125-200 hp78" 250-350 hp

60" 125-200 hp78" 250-400 hp96" 500-800 hp

60" 125-200 hp78" 250-400 hp96" 500-800 hp

60" 100-225 hp 114" or 126"

E

55" 100-125 hp60" 150-200 hp72" 250-300 hp78" 350-400 hp92" 500-600 hp

106" 700-800 hp

55" 100-125 hp60" 150-200 hp72" 250-300 hp78" 350-400 hp92" 500-600 hp

106" 700-800 hp

Fuel 15-800 hpNo. 2 Oil, Gas,Combination

Oil/Gas

No. 2 Oil,Gas,

Combination Oil/Gas

No. 2 Oil,Gas,

CombinationOil/Gas

100-225 hpNo. 2 Oil,

Gas,Combination

Oil/Gas

No. 2 Oil,Gas,

Combination Oil/Gas

No. 2 Oil,Gas,

CombinationOil/Gas

No. 2 Oil,Gas,

Combination Oil/Gas

No. 2 Oil,Gas,

Combination Oil/Gas

800-1300 hpNo. 2 Oil, Gas, Combination

Oil/Gas

No. 2 Oil,Natural Gas

Combination Oil/Gas

No. 2 Oil,Natural Gas

Combination Oil/Gas

50-800 hpNo. 6 Oil

B

,Gas,

CombinationOil/Gas

No. 6 Oil

B

,Gas,

Combination Oil/Gas

100 hpNo. 6 Oil,

Gas,Combination

Oil/Gas

800-1500 hpGas

800-1000 hpNo. 6 Oil, Gas, Combination

Oil/Gas

Firing Method 15-20 hpOn-off

Full Modulation Full Modulation Full Modulation Full Modulation Full Modulation Full Modulation Full Modulation Full Modulation Full Modulation Full Modulation

30-40 hpLow-High-Low-Off

50-800 hpFull Modulation

Air Damper Type Single Blade15-40 hp

Rotary 50-800 hp

Rotary Rotary Rotary Multi-Blade Multi-Blade125-350 hp,

Rotary 400-800 hp

Rotary Multi-Blade Rotary & Louvers Multiblade100-250 hp

Rotary 300-800 hp

F

Rotary

Paint Color Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue

Approvals UL & ULCBoiler/Burner

UL & ULCBoiler/Burner

UL & ULCBoiler/Burner

N/A UL & cULBoiler/Burner

UL & cUL Boiler/Burner

UL & cULBoiler/Burner

N/A 800-1000 hp UL & CSA

(Burner Only)



Steam Trim-Low Water Control

McD&M 157 McD&M 157 McD&M 157 McD&M 157 McD&M 157 McD&M 157 McD&M 157 McD&M 157 McD&M 193-7 McD&M 157, McD&M 193

McD&M 157, McD&M 193

Steam Trim AuxLow Water Control

Warrick 3C-2 Warrick 3C-2 Warrick 3C-2 Warrick 3C-2 Warrick 3C-2 Warrick 3C-2 Warrick 3C-2 Warrick 3C-2 Warrick 3C-2 Warrick 3C-2 Warrick 3C-2

Water Trim-LowWater Control

McD&MPS 750-MT-120

McD&M PS 750-MT-120

McD&MPS 750-MT-120

N/A McD&MPS 750-MT-120

McD&MPS 750-MT-120

McD&MPS 750-MT-120

N/A N/A McD&MPS 750-MT-120

McD&MPS 750-MT-120

12-02

Table A1-1. Quick Comparison of Standard Features for Cleaver-Brooks FIretube Boilers (Continued)

MODEL

CB15-800 HP

(SECTION A2)

CBLE125-800 HP

(SECTION A3)

CBW 100-800 HP

(SECTION A4)


(SECTION A6)

CBE60-350 HP

(SECTION A7)

CEW125-800 HP

(SECTION A8)

CEW-LN125-800 HP

(SECTION A9)

CEW OHIO SPECIAL


CBL800-1500 HP

(SECTION A11)

ICB100-800 HP

(SECTION A12)

ICB-LN100-800 HP

(SECTION A13)

ControlsSteam & Hot

Water Controls

Hi Limit (MR),Oper. Limit,Firing Rate30-800 hp

Hi Limit (MR),Oper. Limit,Firing Rate



Hi Limit (MR),Oper.Limit,Firing Rate







Surface BlowoffConn. & Dip

Tube on top C/L

HPS-StdLPS-Conn. Only








HPS-Std HPS-StdLPS-Conn. Only


Air Vent Connection

HW-Std. HW-Std. HW-Std. N/A HW-Std. HW-Std. HW-Std. N/A N/A HW-Std HW-Std

Stack Thermometer

Yes Yes Yes Yes No No No No Yes No No

Drain Valve-HW & 15 psig-Steam

No No No No No No No No N/A No No

Front Door Hinge 15-200 hpDavit/Hinge250-800 hp

Hinge 125-200 hpDavit /Hinge250-800 hp

Hinge 100-200 hpDavit/Hinge250-800 hp

Hinge Davit Davit Davit Davit Davit Davit Davit

Rear Door Hinge 15-100 hpDavit 125-800 hp

Davit Davit Hinge 100 hpDavit 125-225 hp

Davit Davit Davit Davit Davit Davit Davit

Insulation 2 inch 2 inch 2 inch 2 inch 2 inch 2 Inch 2 Inch 2 Inch 2 Inch 2 inch 2 inch

StandardVoltage

Requirements

3 Phase 3 Phase 3 Phase 3 Phase 60-80 hp-1 Phase

100-350 hp-3 Phase

3 Phase 3 Phase 3 Phase 3 Phase 3 Phase 3 Phase

Fuse Protection Control Circuit &All 3 Phase Loads

Except RemoteOil Pump

Control Circuit &All 3 Phase Loads




















Control CircuitTransformer

Yes Yes Yes Yes Yes-3 Phase Only Yes Yes Yes Yes Yes Yes

Flame SafeguardControl

Cleaver-BrooksCB780

Cleaver-BrooksCB780

Cleaver-BrooksCB780

Cleaver-BrooksCB780

Cleaver-BrooksCB110

Cleaver-BrooksCB110

Cleaver-BrooksCB110

Cleaver-BrooksCB110

Cleaver-BrooksCB110

Cleaver-BrooksCB110

Cleaver-BrooksCB110

Scanner Type Infrared Infrared Infrared Infrared Ultraviolet Ultraviolet Ultraviolet Ultraviolet Ultraviolet (Gas & No. 2 Oil)

Infrared (No. 6 Oil)

Ultraviolet Ultraviolet

Control PanelLocation

Front Head withKey Lock




Burner withoutKey Lock





On Burnerwithout Key Lock

Remote-Right Side without

Key Lock

Indicating Lights 50-800 hpLD, FV, LW, FF

LD, FV, LW, FF LD, FV, LW, FF LD, FV, LW, FF LD, FV, LW, FF LD, FV, LW, FF LD, FV, LW, FF LD, FV, LW, FF LD, FV, LW, FF LD, FV, LW, FF LD, FV, LW, FF

Type of Pilot Interrupted Gas Pilot-Gas,

No. 6 Oil & All Combination15-800 hp

Interrupted Gas Pilot-Gas & All Combination

Interrupted Gas Pilot-Gas,

No. 6 Oil & All Combination

Interrupted Gas Pilot-Gas, No. 6 Oil

& All Combination

Interrupted Gas Pilot-Gas & All Combination

Interrupted Gas Pilot-Gas, No. 2 Oil & All Combination


&All Combination


&All Combination

Interrupted Gas Pilot-Gas, No. 2 Oil,

No. 6 Oil&

All Combination


All Combination


All Combination

Direct SparkIgnition-No. 2 Oil

15-40 hp

Spark Ignited Oil Pilot No. 2 Oil



No. 2 OilDirect Spark

Ignition60-100 hpGas Pilot

125-350 hp

Spark Ignited Oil Pilot-No. 2 Oil

50-800 hp

12-02

D

Altitude, size, and fuel series limitations may apply.

MODEL

CB15-800 HP

(SECTION A2)

CBLE125-800 HP

(SECTION A3)

CBW 100-800 HP

(SECTION A4)


(SECTION A6)

CBE60-350 HP

(SECTION A7)

CEW125-800 HP

(SECTION A8)

CEW-LN125-800 HP

(SECTION A9)

CEW OHIO SPECIAL


CBL800-1500 HP

(SECTION A11)

ICB100-800 HP

(SECTION A12)

ICB-LN100-800 HP

(SECTION A13)

Gas Burner Type High Radiant Multi-Port-All Except

125-200 hp-Annular Entry

High Radiant Multi-Port-All Except


High Radiant Multi-Port-All Except


High RadiantMulti-Port 100 hp

Annular 125-225 hp

High RadiantMulti-Port







Main Gas Valve Motorized Motorized Motorized Motorized Solenoid, Motorized Solenoid, Motorized Solenoid, Motorized Solenoid, Motorized Motorized Solenoid, Motorized Solenoid, Motorized

Main Gas Control System

Butterfly Valve Butterfly Valve Butterfly Valve Butterfly Valve Butterfly Valve Butterfly Valve Butterfly Valve Butterfly Valve Butterfly Valve Butterfly Valve Butterfly Valve

Gas Pressure Regulator

Required, Not Included




Included Included Included Included Included Included Included

Gas PilotRegulator

Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

High & Low Gas Pressure Switches

No-15-50 hpYes-60-800 hp

Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

Oil Burner Type Air Atomizing Air Atomizing Air Atomizing Air Atomizing Pressure Atomizing60-200 hp

Air Atomizing250-350 hp

Air Compressor-Shipped Loose

Pressure Atomizing125-200 hp

Air Atomizing250-800 hp

Air Compressor -Shipped loose

Air AtomizingAir Compressor

125-300 hp-Mounted

350-800 hp-Shipped Loose

Air Atomizing Air Atomizing Pressure Atomizing

100-150 hp Air Atomizing 200-800 hp

Air Atomizing

Main Oil Valves Solenoid Solenoid Solenoid Solenoid Solenoid Solenoid Solenoid Solenoid Motorized Solenoid Solenoid

Oil ControlSystem

Metering Valve Metering Valve Metering Valve Metering Valve Metering System Metering System Metering System Metering System Metering System Metering System Metering System

Oil Pump Included Included Included Included Included Included Included Included Included Included Included

Location of Oil Pump

No. 2 Oil 15-40 hp on Front Head;

50-800 hp Remote

No. 2 Oil125-800 hp

Remote

No. 2 Oil 100-800 hp Remote

No. 2 Oil100-225 hp

Remote

No. 2 Oil 60-200 hp Burner Mounted

No. 2 Oil 250-350 hp

Remote

No. 2 Oil125-200 hp

Burner MountedNo. 2 Oil

250-800 hpRemote

No. 2 Oil125-800 hp

Remote

No. 2 Oil100-225 hp

Remote

No. 2 Oil Remote

No. 2 Oil100-150 hp

Burner Mounted No. 2 Oil

200-800 hp Remote

No. 2 Oil100-800 hp

Remote

No. 6 Oil 50-800 hp, Remote

No. 6 Oil100-800 hp Remote

No. 6 Oil100-225 hp

Remote

No. 6 Oil Mounted on Oil Pump/Oil

Heater Skid

NOx Control No-Use CBLE Induced FGR

D

(LE Option)125-800 hp20-60 ppm

(Natural Gas)

No-Use CEW-LN N/A N/A No-Use CEW-LN Induced FGR30 ppm(Natural

Gas)

N/A Optional-Induced FGR 30 ppm

(Natural Gas) up to 1300 hp.

No-Use ICB-LN Induced FGR 30 ppm

(Natural Gas)

Maximum StackPressureVariation

15-40 hp+ or-0.25" W.C.

+ or-0.25" W.C. + or-0.50" W.C. + or-0.25" W.C. + or-0.25" W.C. + or-0.25" W.C. + or-0.25" W.C. + or-0.25" W.C. + or-0.50" W.C. + or-0.25" W.C. + or-0.25" W.C.

50-800 hp+ or-0.50" W.C.

+ or-0.25" W.C.With FGR

Start-Up Included Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

Table A1-1. Quick Comparison of Standard Features for Cleaver-Brooks FIretube Boilers (Continued)

12-02

A1-8


12-02

Notes

A2-1

07-02

CONTENTS

FEATURES AND BENEFITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-3 PRODUCT OFFERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-3DIMENSIONS AND RATINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-4PERFORMANCE DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-21

Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-21Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-21

ENGINEERING DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-24Blowdown Water Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-24Sound Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-27Gas-Fired Burners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-30Gas Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-31Oil-Fired Burners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-36No. 6 Oil Piping, Storage Tank Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-36Boiler Room Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-44Stack Support Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-44Stack/Breeching Size Criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-44Boiler Room Combustion Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-44

SAMPLE SPECIFICATION (MODEL CB BOILER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-47

ILLUSTRATIONS

Figure A2-1. Model CB Steam Boiler Dimensions and Weights (15 and 150 psig Design Pressure - 15 to 100 hp) Sheet 1 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-10

Figure A2-2. Model CB Steam Boiler Dimensions and Weights (15 and 150 psig Design Pressure - 125 to 800 hp) Sheet 1 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-12

Figure A2-3. Model CB Hot Water Boiler Dimensions (30 psig and 125 psig Design Pressure - 15 to 100 hp) - Sheet 1 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-14

Figure A2-4. Model CB Hot Water Boiler Dimensions (30 psig and 125 psig Design Pressure - 15 to 100 hp) - Sheet 1 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-16

Figure A2-5. Space Required to Open Rear Head on Model CB Boilers Equipped with Davits . . . . . . . . . . . . . . . . . . . A2-18Figure A2-6. Lifting Lug Location, Model CB Boilers - Sheet 1 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-18Figure A2-7. Model CB Boiler Mounting Piers 20Figure A2-8. Predicted Stack Temperature Increase for Pressure Greater Than 125 psig . . . . . . . . . . . . . . . . . . . . . . . . A2-23Figure A2-9. Standard Gas Train Connection Size and Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-34

Section A2

MODEL CB BOILERS

A2-2

Model CB Boilers Firetube Boilers

07-02

Figure A2-10. Typical Gas Piping Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-35Figure A2-11. Model CB Gas Train Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-36Figure A2-12. No. 2 Oil Connection Size, Location and Recommended Line Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-37Figure A2-13. No. 6 Oil Connection Size, Location and Recommended Line Sizes, Model CB Boiler . . . . . . . . . . . . . . A2-37Figure A2-14. No. 2 Oil Piping, Single Boiler Installation, Remote Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-38Figure A2-15. No.2 Oil Piping, Single Boiler Installation Oil Pump Integral with Boiler . . . . . . . . . . . . . . . . . . . . . . . . A2-38Figure A2-16. No. 2 Oil Piping, Multiple Boiler Installation, Remote Oil Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-39Figure A2-17. No. 2 Oil Piping, Multiple Boiler Installation, Oil Pump Integral with Boiler . . . . . . . . . . . . . . . . . . . . . A2-39Figure A2-18. No. 2 Oil Piping, Multiple Boiler Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-40Figure A2-19. No. 6 Oil Piping, Single Boiler Installation, Remote Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-40Figure A2-20. No. 6 Oil Piping, Multiple Boiler Installation, Remote Oil Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-41Figure A2-21. No. 6 Oil Piping, Multiple Boiler Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-41Figure A2-22. No. 2 Oil Transfer Tank Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-42Figure A2-23. Typical Fuel Storage Tank Arrangement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-42Figure A2-24. Typical Cross Section of Bundled Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-43Figure A2-25. Schematic of Standard Alstrom Hot Water Safety-Type Preheating System . . . . . . . . . . . . . . . . . . . . . . . A2-43Figure A2-26. Boiler Room Length (Typical Layout) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-45Figure A2-27. Boiler Room Width (Typical Layout) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-45Figure A2-28. Breeching Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-46

TABLES

Table A2-1. Model CB Steam Boiler Ratings (15 - 100 hp) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-5Table A2-2. Model CB Steam Boiler Ratings (125 - 800 hp) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-5Table A2-3. Model CB Hot Water Boiler Ratings (15 - 100 hp) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-6Table A2-4. Model CB Hot Water Boiler Ratings (125 - 800 hp) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-6Table A2-5. Steam Boiler Safety Valve Openings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-7Table A2-6. Hot Water Boiler Relief Valve Openings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-8Table A2-7. Predicted Fuel-to-Steam Efficiencies (%), Model CB Boilers - 10 psig, Natural Gas . . . . . . . . . . . . . . . . . A2-22Table A2-8. Predicted Fuel-to-Steam Efficiencies (%), Model CB Boilers - 125 psig, Natural Gas . . . . . . . . . . . . . . . . A2-22Table A2-9. Predicted Fuel-to-Steam Efficiencies (%), Model CB Boilers - 10 psig, No. 6 Oil . . . . . . . . . . . . . . . . . . . A2-22Table A2-10. Predicted Fuel-to-Steam Efficiencies (%), Model CB Boilers - 125 psig, No 6 Oil . . . . . . . . . . . . . . . . . . A2-22Table A2-11. Predicted Fuel-to-Steam Efficiencies (%), Model CB Boilers - 10 psig, No. 2 Oil . . . . . . . . . . . . . . . . . . A2-23Table A2-12. Predicted Fuel-to-Steam Efficiencies (%), Model CB Boilers - 125 psig, No. 2 Oil . . . . . . . . . . . . . . . . . A2-23Table A2-13. Model CB Boiler Emission Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-24Table A2-14. Heating Surface, Model CB Boilers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-24Table A2-15. Steam Volume and Disengaging Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-25Table A2-16. Water Circulation Rate and Temperature Drop for Hot Water Boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-25Table A2-17. Recommended Steam Nozzle Size (To Maintain 4000 to 5000 fpm Nozzle Velocity) . . . . . . . . . . . . . . . A2-26Table A2-18. Recommended Non-Return Valve Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-26Table A2-19. Model CB Blowdown Tank Sizing Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-27Table A2-20. Sound Pressure Level Summary (50 - 800 hp) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-27Table A2-21. Model CB Boiler Sound Pressure Level Details (40 hp) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-27Table A2-22. Model CB Boiler Sound Pressure Level Details (50 - 125 hp) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-28Table A2-23. Model CB Boiler Sound Pressure Level Details (125 - 200 hp) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-29Table A2-24. Model CB Boiler Sound Pressure Level Details (250 - 350 hp) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-29Table A2-25. Model CB Boiler Sound Pressure Level Details (400 - 800 hp) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-30Table A2-26. Minimum Required Gas Pressure at Entrance to Standard and FM Gas Trains

(Downstream of Gas Pressure Regulator) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-31Table A2-27. Minimum Gas Pressure at Entrance to Gas Trains Equipped with Industrial Risk Insurers

(IRI) Requirements (Downstream of Gas Pressure Regulator) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-31Table A2-28. Under and Oversized Standard and FM Gas Trains, Model CB Boilers (50 - 800 hp) . . . . . . . . . . . . . . . . A2-32Table A2-29. Under and Oversized IRI Gas Trains, Model CB Boilers (50 - 800 hp) . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-33Table A2-30. Minimum Required Gas Pressure Altitude Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-33Table A2-31. Maximum Gas Consumption (CFH) for Natural Gas and Propane Vapor & Gas Pilot Data. . . . . . . . . . . . A2-34

A2-3

Firetube Boilers Model CB Boilers

07-02

FEATURES AND BENEFITS

In addition to the features provided on all Cleaver-Brooks Firetube Boilers, the following features apply specifically to Model CB Firetube Boilers. The CB four-pass dryback boiler is the premium firetube boiler design available.

Four-Pass Dryback Design:

Four-pass design provides high flue gas velocities and low stack temperature for guaranteed maximum efficiency.

Dryback design provides full access to boiler tubes, tube sheet, and furnace for ease of maintenance.

Dryback design includes single rear tube sheet construction, providing reduced tube sheet stresses.

Five Square Feet of Heating Surface per Boiler hp:

Maximum heat transfer with minimum thermal stresses provide guaranteed efficiency and long boiler life.

Highest guaranteed fuel-to-steam efficiencies.

Low Furnace Location

Furnace located well below water level with generous clearance from bottom of boiler, allowing proper circulation.

Low furnace provides additional safety margin between furnace and water level.

Reduces water carryover, producing drier steam.

Hinged or Davited Front and Rear Doors:

Provides full access to front and rear tube sheet and furnace.

Reduces maintenance costs.

High Turndown Burner:

4:1 turndown (gas and oil) is standard on boilers up to 250 hp.

Guaranteed 10:1 turndown (gas fired) 8:1 (No. 2 oil fired) standard on 250 hp through 800 hp.

Advanced burner design provides maximum combustion efficiencies and high turndown.

Reduced boiler cycling and maintenance.

Boiler stays on line during low load conditions for optimum efficiency and performance.

Gas, No. 2 Oil, No. 6 Oil, and Combination Gas and Oil Burners Available:

High radiant multi-port gas burner designed for high gas velocities and complete fuel/air mixing, providing maximum combustion efficiencies.

Air atomizing oil burner available for proper oil atomization, maximum combustion efficiency, and low maintenance requirements.

Air atomizing compressor provided with the boiler package for clean oil burning and ease of maintenance.

Combination gas/oil burners provide quick fuel changeover without re-adjustment of the burner.

Fuel oil controller eliminates the need for over 40 connections, combining gauges, valves, and regulators into a single casting.

Retractable oil nozzle provides easy access and cleaning and eliminates coking of oil and nozzle tip when firing gas.

Low NOx Capability Available:

20 ppm NOx guarantee available on Model CB (LE) Boilers.

PRODUCT OFFERING

Model CB Firetube Boilers are available in low pressure steam, high pressure steam, and hot water designs. Burners are available to fire natural gas, light oil, heavy oil, or a combina-tion of oil and gas. Optional alternate fuel burners are also available.

Model CB Boilers include:



150 psig - 350 psig high pressure steam.


30 psig or 125 psig hot water.


The Model CBBoiler is the premium firetube product offering providing maximum boiler efficiency, the widest range of size and pressures, and premium control packages.

Available options: For option details, contact your Cleaver-Brooks authorized representative. Options include the following:

Boiler Options

Auxiliary low water cut-off (standard on steam boilers).

Drain valves.

Additional screwed or flanged tappings.

Special design pressures.

Surge load baffles.

Seismic design.

A2-4


07-02

Internal hot water coils.

Blowdown valves.

Non-return valves.

Feedwater valves and regulators.

Special doors, davited, hinged, left swing.

Special base rails.

Surface blowdown systems.

Combustion relief door.

Weather-proofing.

Blend pump.

Burner/Control Options

Special modulation controls.

Low NOx equipment.

Optional flame safeguard controller.

Lead/lag system.

High altitude design, up to 12,000 ft.

Special insurance and code requirements (e.g., IRI, FM, ASME CSD-1).

Alarm bell/silence switch.

Special motor requirements (TEFC, high efficiency).

Remote contacts.

Special purpose indicator lights.

Main disconnect.

Elapsed time meter.

Voltmeter/micro-ammeter.

NEMA enclosures.

Low fire hold controls.

Remote emergency shut-off (115V).

Circuit breaker.

Day/night controls.

Special power requirements.

Fuel Options

Automatic fuel changeover.

Special gas pressure regulator.

Oversized/undersized gas trains.

Gas strainer.

Special fuel shut-off valves.

Special pilot.

Alternate fuel firing (propane, digester gas, etc.).

Special oil pumps.

DIMENSIONS AND RATINGS

Dimensions and ratings for the Model CB boilers are shown in the following tables and illustrations:

Table A2-1. Model CB Steam Boiler Ratings (15 thru 100 hp)

Table A2-2. Model CB Steam Boiler Ratings (125 thru 800 hp)

Table A2-3. Model CB Hot Water Boiler Ratings (15 thru 100 hp)

Table A2-4. Model CB Hot Water Boiler Ratings (125 thru 800 hp)

Table A2-5. Safety Valve Openings

Table A2-6. Relief Valve Openings

Figure A2-1. Model CB Steam Boiler Dimensions (15 and 150 lb design pressure) (15 thru 100 hp)

Figure A2-2. Model CB Steam Boiler Dimensions (15 and 150 lb design pressure) (125 thru 800 hp)

Figure A2-3. Model CB Hot Water Boiler Dimensions (30 lb design pressure) (15 thru 100 hp)

Figure A2-4. Model CB Hot Water Boiler Dimensions (20 lb design pressure) (125-800 hp)

Figure A2-5. Space Required to Open Rear Head on Model CB Boilers Equipped with Davits

Figure A2-6. Lifting Lug Locations, Model CB Boilers

Figure A2-7. Model CB Boiler Mounting Piers

A2-5


07-02

BOILER HP 15

C

20

C

30

C

40

C

50 60 70 80 100

RATINGS - SEA LEVEL TO 3000 FT

Rated Cap. (lbs steam/hr @212F)Btu Output (1000 Btu/hr)

518502

690670

10351004

13801339

17251674

20702009

24152343

27602678

34503348

APPROXIMATE FUEL CONSUMPTION AT RATED CAPACITY

Light Oil (gph)

A

4.5 6.0 9.0 12.0 15.0 18.0 21.0 24.0 30.0

Heavy Oil (gph)

B

- - - - 14.0 16.5 19.5 22.5 28.0

Gas (cfh) 1000 Btu-NatGas (Therm/hr)

6256.3

8358.4

125512.6

167516.8

209521.0

251025.1

293029.3

335033.5

418541.9

POWER REQUIREMENTS - SEA LEVEL TO 3000 FT, 60 HZ

Blower Motor hp (except gas) 1 1 1-1/2 2 2 2 2 2

D

3

Gas Models (only) 1 1 1-1/2 2 2 2 2 2

D

3

Oil Pump Motor, hp No. 2 Oil Belt-Driven From Blower 1/3 1/3 1/3 1/3 1/3

Oil Pump Motor, hp No. 6 Oil - - - - 1/3 1/3 1/3 1/3 1/3

Oil Heater kW No. 6 Oil - - - - 5 5 5 5 5

Air Compressor Motor hp (Oil firing Only)

Air Compressor Belt-Driven from Blower Motor 2 2 2 2 2

NOTES:1. For altitudes above 3000 ft, contact your local Cleaver-Brooks authorized representative for verification of blower motor hp.A. Based on 140,000 Btu/gal.B. Based on 150,000 Btu/gal.C. No. 6 Oil not available in 15-40 hp range.D. 3 hp above 2000 ft.

Table A2-1. Model CB Steam Boiler Ratings (15 - 100 hp)

Table A2-2. Model CB Steam Boiler Ratings (125 - 800 hp)

BOILER HP 125 150 200 250 300 350 400 500 600 700 750 800

RATINGS SEA LEVEL TO 3000 FT

J

Rated Cap. (lbs steam/hr @ 212F)Btu Output (1000 Btu/hr)

43134184

51755021

69006695

86258369

1035010043

1207511716

1380013390

1725016738

2070020085

2415023432

2587525106

2760026779

APPROXIMATE FUEL CONSUMPTION AT RATED CAPACITY

Light Oil (gph)

A

37.5 45.0 60.0 74.5 89.5 104.5 119.5 149.5 179.5 209.0 224.2 239.3

Heavy Oil (gph)

B

35.0 42.0 56.0 69.5 83.5 97.5 111.5 139.5 167.5 195.5 209.2 223.4

Gas (cfh)MBTU-natGas(Therm/hr)

5230

52.3

6280

62.8

8370

83.7

10460

104.6

12555

125.5

14650

146.5

16750

167.5

20925

209.3

25100

251.0

29300

293.0

31385

313.8

33480

334.8


Blower Motor hp (except gas) 5 7-1/2 15 7-1/2 10

C

15

D

10

C

15

E

20

F

30

G

40

L

50

H

Gas Models (only) 5 5 10 7-1/2 7-1/2

I

15 10

C

15

E

20

F

30

G

40

L

50

H

Oil Pump Motor, hp No. 2 Oil 1/2 1/2 1/2 1/2 3/4 3/4 3/4 3/4 3/4 1 1 1

Oil Pump Motor, hp No. 6 Oil 1/2 1/2 1/2 1/2 1/2 3/4 3/4 3/4 3/4 3/4 3/4 3/4

Oil Heater kW No. 6 Oil 5 5 5 7-1/2 7-1/2 7-1/2 7-1/2 7-1/2

K

7-1/2

K

7-1/2

K

7-1/2

K

7-1/2

K


Air Compressor Belt-Driven From Blower Motor 7-1/2 7-1/2 7-1/2 7-1/2 7-1/2 7-1/2

NOTES:1. For altitudes above 3000 ft, contact your local Cleaver-Brooks autho-rized representative for verification of blower motor hp.A. Based on 140,000 Btu/gal.B. Based on 150,000 Btu/gal.C.15 hp above 2500 ft.D. 20 hp above 2500 ft.E. 20 hp above 2000 ft.

F. 30 hp above 2500 ft.G. 40 hp above 2000 ft.H. 60 hp above 3000 ft.I. 10 hp above 2500 ft.J. Sea level to 2,500 ft for 300 and 350 Hp sizes.K. 10 kW on low pressure.L. 50 hp above 2500 ft.

A2-6


07-02

BOILER HP 15

c

20

c

30

c

40

c

50 60 70 80 100A 100 125A


Rated Cap Btu Output (1000 Btu/hr) 502 670 1004 1339 1674 2009 2343 2678 3348 3348 4184

APPROXIMATE FUEL CONSUMPTION AT RATED CAPCITY

Light Oil (gph)

A

4.5 6.0 9.0 12.0 15.0 18.0 21.0 24.0 30.0 30.0 37.5

Heavy Oil (gph)

B

- - - - 14.0 16.5 19.5 22.5 28.0 28.0 35.0

Gas (cfh)MBtu- natGas (Therm/hr)

6256.3

8358.4

125512.6

167516.8

209521.0

251025.1

293029.3

335033.5

418541.9

418541.9

523052.3


Blower Motor hp (except gas) 1 1 1-1/2 2 2 2 2 2

D

3 3 3

Gas Models (only) 1 1 1-1/2 2 2 2 2 2

D

3 3 3

Oil Pump Motor, hp No. 2 Oil Belt-Driven From Blower 1/3 1/3 1/3 1/3 1/3 1/3 1/2

Oil Pump Motor, hp No. 6 Oil - - - - 1/3 1/3 1/3 1/3 1/3 1/3 1/2

Oil Heater kW No. 6 Oil - - - - 5 5 5 5 5 5 5


Air Compressor Belt-Driven from Blower Motor

2 2 2 2 2 2 2

NOTES:1. For altitudes above 3000 ft, contact your local Cleaver-Brooks authorized representative for verification of blower motor hp.A. Based on 140,000 Btu/gal.B. Based on 150,000 Btu/gal.C. No. 6 Oil not available in 15-40 hp range.D. 3 hp above 2000 ft.

Table A2-3. Model CB Hot Water Boiler Ratings (15 - 100 hp)

Table A2-4. Model CB Hot Water Boiler Ratings (125 - 800 hp)

BOILER HP 150 175A 200 250 300 350 400 500 600 700 750 800


J

Rated Cap. Btu Output (1000 Btu/hr) 5021 5858 6695 8369 10043 11716 13390 16738 20085 23432 25106 26779

APPROXIMATE FUEL CONSUMPTON AT RATED CAPCITY

Light Oil (gph)

A

45.0 52.5 60.0 74.5 89.5 104.5 119.5 149.5 179.5 209.0 224.2 239.3

Heavy Oil (gph)

B

42.0 49.0 56.0 69.5 83.5 97.5 111.5 139.5 167.5 195.5 209.3 223.4

Gas (cfh)MBtu-Natural Gas (Therm/hr)

628062.8

732073.2

837083.7

10460104.6

12555125.5

14650146.5

16750167.5

20925209.3

25100251.0

29300293.0

31385313.8

33480334.8


Blower Motor hp (except gas) 7-1/2 7-1/2 15 7-1/2 10

C

15

D

10

C

15

E

20

F

30

G

40

K

50

H

Gas Models (only) 5 5 10 7-1/2 7-1/2

I

15 10

C

15

E

20

F

30

G

40

K

50

H

Oil Pump Motor, hp No. 2 Oil 1/2 1/2 1/2 1/2 3/4 3/4 3/4 3/4 3/4 1 1 1

Oil Pump Motor, hp No. 6 Oil 1/2 1/2 1/2 1/2 1/2 3/4 3/4 3/4 3/4 3/4 3/4 3/4

Oil Heater kW No. 6 Oil 5 5 5 7-1/2 7-1/2 7-1/2 10 10 10 10 10 10

Air Compressor Motor hp (Oil firing Only) 7-1/2 7-1/2 7-1/2 7-1/2 7-1/2 7-1/2

NOTES:1. For altitudes above 3000 ft, contact your local Cleaver-Brooks au-thorized representative for verification of blower motor hp.A. Based on 140,000 Btu/gal.B. Based on 150,000 Btu/gal.C. 15 hp above 2500 ft.D. 20 hp above 2500 ft.E. 20 hp above 2000 ft.

F. 30 hp above 2500 ft.G. 40 hp above 2000 ft.H. 60 hp above 3000 ft.I. 10 hp above 2500 ft.J. Sea level to 2,500 ft for 300 and 350 hp sizes.K. 50 hp above 2500 ft.

A2-7


07-02

VALVE SETTING 15 PSIG STEAM 100 PSIG STEAM 125 PSIG STEAM 150 PSIG STEAM 200 PSIG STEAM 250 PSIG STEAM

BOILERHP

NO. OF VALVESREQ'D

OUTLET SIZE(IN.)

NO. OF VALVESREQ'D

OUTLET SIZE(IN.)

NO. OF VALVES REQ'D

OUTLET SIZE(IN.)

NO. OF VALVESREQ'D

OUTLET SIZE(IN.)

NO. OF VALVESREQ'D

OUTLET SIZE(IN.)

NO. OF VALVES REQ'D

OUTLET SIZE(IN.)

15 1 1-1/2 1 1 1 3/4 1 3/4 1 3/4 1 3/4

20 1 1-1/2 1 1 1 1 1 3/4 1 3/4 1 3/4

25 1 2 1 1 1 1 1 1 1 3/4 1 3/4

30 1 2 1 1-1/4 1 1 1 1 1 3/4 1 3/4

40 1 2-1/2 1 1-1/4 1 1-1/4 1 1 1 1 1 1

50 1 2-1/2 1 1-1/2 1 1-1/2 1 1-1/4 1 1 1 1

60 1 2 1 1-1/2 1 1-1/2 1 1-1/4 1 1-1/4 1 1

70 1 2 1 2 1 1-1/2 1 1-1/4 1 1-1/4 1 1-1/4

80 1 2-1/2 1 2 1 1-1/2 1 1-1/2 1 1-1/4 1 1-1/4

100 1 2-1/2 1 2 1 2 1 1-1/2 1 1-1/2 1 1-1/4

125 1 3 2 1-1/2 2 (1) 1-1/2(1) 1-1/4 2(1) 1-1/2(1) 1-1/4 2

(1) 1-1/4(1) 1 2 1

150 1 3 2 (1) 2(1) 1-1/2 2 1-1/2 2(1) 1-1/2(1) 1-1/4 2 1-1/4 2

(1) 1(1) 1-1/4

200 2 2-1/2 2 2 2 (2) 1-1/2 2 2) 1-1/2 2 (1) 1-1/2(1) 1-1/4 2 (2) 1-1/4

250 2 (1) 2-1/2(1) 3 2(1) 2-1/2

(1) 2 2 2 2(1) 2

(1) 1-1/2 2 1-1/2 2(1) 1-1/2(1) 1-1/4

300 2 3 2 2-1/2 2 (1) 2-1/2 (1) 2 2 2 2 (1) 2

(1) 1-1/2 2 1-1/2

350 3 (1) 2 (2) 3 3(1) 2-1/2

(2) 2 2 2-1/2 2(1) 2-1/2

(1) 2 2 2 2(1) 1-1/2

(1)2

400 3 (2) 3(1) 2-1/2 3(1) 2

(2) 2-1/2 2 2-1/2 2(1) 2-1/2

(1) 2 2 2 2(1) 2

(1) 1-1/2

500 3 3 3 2-1/2 3 (2) 2-1/2 (1) 2 2 2-1/2 2(1) 2-1/2

(1) 2 2 2

600 4 (1) 2-1/2(3) 3 4(3) 2-1/2

(1) 2 3 2-1/2 32-1/2 (1) 2 2 2-1/2 2

(1) 2(1) 2-1/2

700 5 (3) 3 (2)2-1/2 5(3) 2-1/2

(2) 2 4(3) 2-1/2

(1) 2 3(2) 2-1/2

(1) 2 2 2-1/2 2 2-1/2

750 5 (3) 3 (2)2-1/2 5(3) 2-1/2

(2) 2 4(3) 2-1/2

(1) 2 3(2) 2-1/2

(1) 2 2 2-1/2 2 2-1/2

800 5 (3) 3 (2)2-1/2 5(3) 2-1/2

(2) 2 4(3) 2-1/2

(1) 2 3(2) 2-1/2

(1)2 2 2-1/2 2 2-1/2

NOTE: Valve manufacturers are Kunkle, Consolidated or Conbraco, depending on availability.

Table A2-5. Steam Boiler Safety Valve Openings

A2-8


07-02

VALVE SETTING 30 PSIG HW 60 PSIG HW 100 PSIG HW 125 PSIG HW

BOILERHP

NO. OF VALVES REQ'D

OUTLETSIZE (IN.)

NO. OF VALVES REQ'D

OUTLET SIZE(IN.)

NO. OF VALVES REQ'D

OUTLET SIZE(IN.)

NO. OF VALVES REQ'D

OUTLET SIZE(IN.)

15 1 1 1 1 1 1 1 1

20 1 1 1 1 1 1 1 1

25 1 1-1/4 1 1 1 1 1 1

30 1 1-1/4 1 1 1 1 1 1

40 1 1-1/4 1 1 1 1 1 1

50 & 50A 1 2 1 1-1/4 1 1 1 1

60 1 2 1 1-1/4 1 1 1 1

70 1 2 1 2 1 1-1/4 1 1

80 1 2 1 2 1 1-1/4 1 1-1/4

100 1 2-1/2 1 2 1 1-1/4 1 1-1/4

100A 1 2-1/2 1 2 1 1-1/4 1 1-1/4

125 1 2-1/2 1 2 1 2 1 1-1/4

125A 1 2-1/2 1 2 1 2 1 1-1/4

150 1 2-1/2 1 2-1/2 1 2 1 2

175A 2 (1) 1(1) 2-1/2 1 2-1/2 1 2 1 2

200 2 (1) 2-1/2(1) 1-1/4 1 2-1/2 1 2 1 2

250 2 (1) 2(1) 2-1/2 1 2-1/2 1 2-1/2 1 2

300 2 2-1/2 2 (1) 1(1) 2-1/2 1 2-1/2 1 2-1/2

350 3 (2) 2-1/2(1) 1 2(1) 2-1/2

(1) 2 1 2-1/2 1 2-1/2

400 3 (1) 2(2) 2-1/2 2 (1) 2

(1) 2-1/2 2 (1) 1

(1) 2-1/2 1 2-1/2

500 4 (1) 1(3) 2-1/2 2 (2) 2-1/2 2(1) 2-1/2(1) 1-1/4 2

(1) 1 (1) 2-1/2

600 4 (3) 2-1/2(1) 2 3 (1) 1-1/4(2) 2-1/2 2

(1) 2(1) 2-1/2 2

(1) 2-1/2(1) 1-1/4

700 5 (1) 1(4) 2-1/2 3(1) 2

(2) 2-1/2 2 (2) 2-1/2 2(1) 2-1/2

(1) 2

750 5 (1) 1(4) 2-1/2 3 (1) 2

(2) 2-1/2 2 (2) 2-1/2 2(1) 2-1/2

(1) 2

800 5 (1) 1(4) 2-1/2 3 (1) 2

(2) 2-1/2 2 (2) 2-1/2 2(1) 2-1/2

(1) 2

NOTES: 1.Hot water relief valves are Kunkle #537.2. BHP followed by A designates hot water boilers furnished in a smaller vessel size with additional tubes in theupper portion of the vessel.

Table A2-6. Hot Water Boiler Relief Valve Openings

A2-9


07-02

NOTES

A2-10


07-02

BOILER HP DIM 15 20 30 40 50 60 70 80 100

LENGTHS

Overall A 96-5/8 96-5/8 114-5/8 140-5/8 129 129 168 168 187

Shell B 62-5/8 62-5/8 80-5/8 106-5/8 92 92 131 131 150

Base Frame C 59 59 77 103 91 91 130 130 148

Front Head Extension D 18-1/2 18-1/2 18-1/2 18-1/2 18-1/2 18-1/2 18-1/2 18-1/2 18-1/2

Rear Head Extension E 15-1/2 15-1/2 15-1/2 15-1/2 18-1/2 18-1/2 18-1/2 18-1/2 18-1/2

Front Ring Flange to Nozzle - 15 psig F 36 36 45 57 46 46 65-1/2 65-1/2 75

Front Ring Flange to Nozzle - 150 psig F 36 36 45 57 46 46 72-1/2 72-1/2 82

Ring Flange to Base G 1-13/16 1-13/16 1-13/16 1-13/16 5/8 1/2 1/2 1/2 1/2

WIDTHS

Overall I 61 61 61 61 73 73 73 73 73

ID, Boiler J 36 36 36 36 48 48 48 48 48

Center to Water Column K 33 33 33 33 39 39 39 39 39

Center to Outside Hinge KK 22 22 22 22 29 29 29 29 29

Center to Lagging L 20 20 20 20 27 27 27 27 27

Center to Auxiliary LWCO LL 28 28 28 28 34 34 34 34 34

Base, Outside M 28 28 28 28 37-5/8 37-3/8 37-3/8 37-3/8 37-3/8

Base, Inside N 22 22 22 22 29-5/8 29-5/8 29-5/8 29-5/8 29-5/8

Figure A2-1. Model CB Steam Boiler Dimensions and Weights (15 and 150 psig Design Pressure - 15 to 100 hp) Sheet 1 of 2

NOTE: ALLOW 3 FEET

FOR DOOR SWING PER NEC

A2-11


07-02

BOILER HP DIM 15 20 30 40 50 60 70 80 100

HEIGHTS

Base to Steam Outlet (15 psig only) PL 50-1/4 50-1/4 50-1/4 50-1/4 64-3/4 64-3/4 64-3/4 64-3/4 64-3/4

Overall OO 66 66 66 66 78-3/4 78-3/4 78-3/4 78-3/4 78-3/4

Base to Vent Outlet O 53-1/2 53-1/2 53-1/2 53-1/2 70 70 70 70 70

Base to Steam Outlet (150 psig only) PH 50-1/4 50-1/4 50-1/4 50-1/4 66-31/2 66-1/2 66-1/2 66-1/2 64-3/4

Height of Base Q 8 8 8 8 12 12 12 12 12

Base to Bottom of Boiler R 12 12 12 12 16 16 16 16 16

BOILER CONNECTIONS

Chemical Feed H 1 1 1 1 1 1 1 1 1

Feedwater, Right and Left S 1 1 1 1 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4

Low Pressure (15 psig only)Steam NozzleDrain, Front and Rear

UW

41

41

41

6

A

1-1/46

A

1-1/46

A

1-1/46

A

1-1/26

A

1-1/28

A

1-1/2

High Pressure (150 psig only)Surface Blowoff, Top CLSteam Nozzle Blowdown, Front and Rear

TYW

11-1/2

1

11-1/2

1

121

121

13

1-1/4

13

1-1/4

13

1-1/4

13

1-1/4

14

B

1-1/4

VENT STACK

Diameter (flgd connection) BB 6 6 8 8 10 10 12 12 12

Front Ring Flange to Vent CL CC 4 4 5 5 6 6 7 7 7

MINIMUM CLEARANCES

Rear Door Swing

C

DD 44 44 44 44 55 55 55 55 55

Front Door Swing

C

EE 44 44 44 44 55 55 55 55 55

Tube Removal, Rear FF 56 56 74 100 84 84 123 123 142

Tube Removal, Front GG 46 46 64 90 74 74 113 113 132

MINIMUM BOILER ROOM LENGTH ALLOWING FOR DOOR SWING AND TUBE REMOVAL FROM:

Rear of Boiler RR 163 163 199 251 231 231 309 309 347

Front of Boiler RF 153 153 189 241 221 221 299 299 337

Thru Window or Doorway RD 151 151 169 195 202 202 241 241 260

WEIGHT IN LBS

Normal Water Capacity 1340 1300 1710 2290 3130 2920 4620 4460 5088

Approx. Ship Wgt - 15 psig 3000 3100 3650 4350 6900 7000 8100 8200 9000



NOTES:1. Air compressor belt driven from blower motor on sizes 15 thru 402. Air compressor module on sizes 50 thru 100 hp.3. Accompanying dimensions, while sufficiently accurate for layout purposes, must be confirmed for construction by certified dimension prints.A. ANSI 150 psig flange.B. ANSI 300 psig flange. C. 15 thru 100 hp standard hinged door.


A2-12


07-02


BOILER HP DIM 125 150 200 250 300 350 400 500 600 700 750 800

LENGTHS

Overall A 174-1/2 199-/12 232-1/2 197 227 257 210 244 284 317 319 319

Shell B 125 149 180 144 171 201 152 186 222 255 255 255

Base Frame C 124 148 179 143 170 200 151 185 221 254 254 254

Front Head Extension D 30 31 33 29 32 32 26 26 30 30 32 32

Rear Head Extension E 19-1/2 19-1/2 19-1/2 24 24 24 32 32 32 32 32 32

Front Ring Flange to Nozzle - 15 psig

F 62-1/2 74-1/2 90 72 85-1/2 100-1/2 76 93 111 127-1/2 127-1/2 127-1/2

Front Ring Flange to Nozzle - 150 psig

F 55 66 78 59-1/2 73 88 62 79 97 127-1/2 127-1/2 127-1/2

Ring Flange to Base G 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2

WIDTHS

Overall I 85 85 85 103 103 103 123 123 123 123 123 123

ID, Boiler J 60 60 60 78 78 78 96 96 96 96 96 96

Center to Water Column K 45 45 45 54 54 54 64 64 64 64 64 64

Center to Outside Hinge KK 35 35 35 51 51 51 62 62 62 62 62 62

Center to Lagging L 33 33 33 42 42 42 51 51 51 51 51 51

Center to Auxiliary LWCO LL 40 40 40 49 49 49 59 59 59 59 59 59

Base, Outside M 52-1/2 52-1/2 52-1/2 64-3/8 64-3/8 64-3/8 72 72 72 72 72 72

Base, Inside N 44-1/2 44-1/2 44-1/2 52-3/8 52-3/8 52-3/8 56 56 56 56 56 56

NOTE: ALLOW 3 FEET


A2-13


07-02

BOILER HP DIM 125 150 200 250 300 350 400 500 600 700 750 800

HEIGHTS

Base to Steam Outlet (15 psig only) PL 77 77 77 96 96 96 116 116 116 116 116 116

Overall OO 88 88 88 106 106 106 126 126 126 126 126 126

Base to Vent Outlet O 85 85 85 106 106 106 126 126 126 126 126 126

Base to Steam Outlet (150 psig only)

PH 77 77 77 96 96 96 116 116 116 116 116 116

Davit (Front) DF - - - 104 104 104 125 125 125 125 125 125

Davit (Rear) DR 84-3/4 84-3/4 84-3/4 104 104 104 126 126 126 126 126 126

Height of Base Q 12 12 12 10 10 10 12 12 12 12 12 12

Base to Bottom of Boiler R 16 16 16 17 17 17 19 19 19 19 19 19

BOILER CONNECTIONS

Chemical Feed H 1 1 1 1 1 1 1 1 1 1 1 1

Feedwater, Right and Left S 1-1/2 1-1/2 2 2 2 2-1/2 2-1/2 2-1/2 2-1/2 2-1/2 2-1/2 2-1/2

Low Pressure (15 psig only)Steam Nozzle (Note A) Drain, Front and Rear

UW

81-1/2

81-1/2

102

102

122

122

122

122

122

122

122

122

High Pressure (150 psig only)Surface Blowoff, Top CLSteam Nozzle (Note B)Blowdown, Front and Rear

T

YW

1

41-1/2

1

41-1/2

1

41-1/2

1

61-1/2

1

61-1/2

1

61-1/2

1

62

1

82

1

82

1

82

1

82

1

82

VENT STACK

Diameter (flgd. connection) BB 16 16 16 20 20 20 24 24 24 24 24 24

Front Ring Flange to Vent CL CC 9 9 9 10-1/2 10-1/2 10-1/2 12-1/2 12-1/2 12-1/2 12-1/2 12-1/2 12-1/2

MINIMUM CLEARANCES

Rear Door Swing DD 32C 32C 32C 43C 43C 43C 53C 53C 53C 53C 53C 53C

Front Door Swing EE 67 67 67 89C 89C 89C 108C 108C 108C 108C 108C 108C

Tube Removal, Rear FF 115 139 170 131 157 187 135 169 205 238 238 238

Tube Removal, Front GG 103 127 158 116 142 172 116 151 187 220 220 220


Rear of Boiler RR 307 355 417 364 417 477 395 463 535 601 601 601

Front of Boiler RF 260 308 370 303 356 416 322 390 462 528 528 528

Thru Window or Doorway RD 224 248 279 275 302 332 313 347 383 416 416 416

WEIGHT IN LBS

Normal Water Capacity 5750 7250 8625 10670 13000 15465 15340 19300 23425 27790 27790 27790

Approx. Ship Wgt - 15 psig 12200 12900 15200 21800 24000 27300 33500 38400 44000 51400 51400 51400



NOTES: 1. Air compressor belt driven from blower motor on sizes 125 thru 350 hp.2. Control Panel relocation on boilers 250 hp and up.3. Air compressor module on sizes 400 thru 800 hp.4. Accompanying dimensions, while sufficiently accurate for layout purposes, must be confirmed for construction by certified dimension prints.A. ANSI 150 psig flange.B. ANSI 300 psig flange.C. Davit equipped, standard, 125 - 800 hp (rear door).D. Davit equipped, standard, 250- 800 hp (front door)


A2-14


07-02

Figure A2-3. Model CB Hot Water Boiler Dimensions (30 psig and 125 psig Design Pressure - 15 to 100 hp) - Sheet 1 of 2

BOILER HP DIM 15 20 30 40 50 60 70 80/ 100A100/125A

LENGTHS

Overall A 97 97 114-5/8 140-5/8 129 129 168 168 187

Shell B 62-5/8 62-5/8 80-5/8 106-5/8 92 92 131 131 150

Base Frame C 59 59 77 103 91 91 130 130 148

Front Head Ext. D 18-1/2 18-1/2 18-1/2 18-1/2 18-1/2 18-1/2 18-1/2 18-1/2 18-1/2

Rear Head Ext. E 15-1/2 15-1/2 15-1/2 15-1/2 18-1/2 18-1/2 18-1/2 18-1/2 18-1/2

Front Ring Flange to Return F 43-5/8 43-5/8 62 81 69 69 108 108 127

Front Ring Flange to Outlet G 55-1/8 55-1/8 73-1/8 98-1/2 84-5/8 84-5/8 123-5/8 123-5/8 142-5/8

Ring Flange to Base H 1-13/16 1-13/16 1-13/16 1-13/16 5/8 5/8 5/8 5/8 1

WIDTHS

Overall I 48-3/4 48-3/4 48-3/4 48-3/4 63 63 63 63 63

ID, Boiler J 36 36 36 36 48 48 48 48 48

Center to Entrance Box K 28-3/4 28-3/4 28-3/4 28-3/4 36 36 36 36 36

Center to Outside Hinge KK 22 22 22 22 29 29 29 29 29

Center to Lagging L 20 20 20 20 27 27 27 27 27

Base, Outside M 28 28 28 28 37-5/8 37-5/8 37-5/8 37-5/8 37-5/8

Base, Inside N 22 22 22 22 29-5/8 29-5/8 29-5/8 29-5/8 29-5/8

LWCO

NOTE: ALLOW 3 FEET


A2-15


07-02

BOILER HP DIM 15 20 30 40 50 60 70 80/ 100A100/ 125A

HEIGHTS

Overall OO 66 66 66 66 72-5/8 72-5/8 72-5/8 72-5/8 72-5/8

Base to Vent Outlet O 53-1/2 53-1/2 53-1/2 53-1/2 70 70 70 70 70

Base to Return and outlet P 50 50 50 50 67 67 67 67 67

Davit (Front) DF - - - - - - - - -

Davit (Rear) DR - - - - - - - - -

Height of Base Q 8 8 8 8 12 12 12 12 12

Base to bottom of boiler R 12 12 12 12 16 16 16 16 16

BOILER CONNECTION

Waterfill Conn. Right & Left S 1 1 1 1 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4

Water Return - Threaded T 2-1/2 2-1/2 3 3 4 4 4 4 4

Water Outlet - Threaded

A

U 2-1/2 2-1/2 3 3 4 4 4 4 4

Air Vent v 1 1 1 1 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4

Drain, Front and Rear W 1 1 1 1-1/4 1-1/4 1-1/4 1-1/2 1-1/2 1-1/2

Auxiliary Connection X 1 1 1 1 1 1 1 1 1

VENT STACK

Diameter (flgd. connection) BB 6 6 8 8 10 10 12 12 12

Front Ring Flange to vent CL CC 4 4 5 5 6 6 7 7 7

MINIMUM CLEARANCES

Rear Door Swing DD 44 44 44 44 55 55 55 55 55

Front Door Swing EE 44 44 44 44 55 55 55 55 55

Tube Removal, Rear FF 56 56 74 100 84 84 123 123 142

Tube, Removal, Front GG 46 46 64 90 74 74 113 113 132

MINIMUM BOLER ROOM LENGTH ALLOWING FOR DOOR SWING AND TUBE REMOVAL FROM:

Rear of Boiler RR 163 163 199 251 231 231 309 309 347

Front of Boiler RF 153 153 189 241 221 221 299 299 337

Thru Window or Doorway RD 151 151 169 195 202 202 241 241 260

WEIGHT IN LBS

Water Capacity Flooded 1500 1460 1915 2585 3665 3500 5420 5250 5960

Approx. Ship. Wgt. 30 psigApprox. Ship. Wgt. 125 psig

30003300

31003400

36503880

43504580

68007100

70007300

80008350

81008450

88009150

NOTES:1. Accompanying dimensions and ratings while sufficiently accurate for layout purposes, must be confirmed for construction by certified dimension prints.2. Air compressor belt driven from blower motor on sizes 15 thru 40 hp. 3. Air compressor module on sizes 50 thru 100 hp.4. 15 - 100 hp, hinged door standard.5. Add 370lbs to the 80 hp ship weight for 100A and 485 lbs to the 100 hp ship weight for the 125A.A. Dip Tube included.

Figure A2-3. Model CB Hot Water Boiler Dimensions (30 psig Design Pressure - 15 to 100 hp) - Sheet 2 of 2

A2-16


07-02

Figure A2-4. Model CB Hot Water Boiler Dimensions (30 psig Design Pressure - 125 - 800 hp) - Sheet 1 of 2

A

BOILER HP DIM 125 150/175A 200 250 300 350 400 500 600 700 750 800

LENGTHS

Overall A 174-1/2 199-1/2 232-1/2 197 227 257 210 244 284 317 319 319

Shell B 125 149 180 144 171 201 152 186 222 255 255 255

Base Frame C 124 148 179 143 170 200 151 185 221 254 254 254

Front Head Extension D 30 31 33 29 32 32 26 26 30 30 32 32

Rear Head Extension E 19-1/2 19-1/2 19-1/2 24 24 24 32 32 32 32 32 32

Front Ring Flange to Return F 91 102 131 104-1/2 131-1/2 161-1/2 111-1/2 139 175 207 207 207

Front Ring Flange to Outlet G 114 136 167 131 158 188 146 170 206 239 239 239

Ring Flange to Base H 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2

WIDTHS

Overall I 75-1/2 75-1/2 75-1/2 93 93 93 113 113 113 113 113 113

ID, Boiler J 60 60 60 78 78 78 96 96 96 96 96 96

Center to Entrance Box K 42-1/2 42-1/2 42-1/2 51 51 51 62 62 62 62 62 62

Center to Outside Hinge KK 35 35 35 51 51 51 62 62 62 62 62 62

Center to Lagging L 33 33 33 42 42 42 51 51 51 51 51 51

Base, Outside M 52-1/2 52-1/2 52-1/2 64-3/8 64-3/8 64-3/8 72 72 72 72 72 72

Base, Inside N 44-1/2 44-1/2 44-1/2 52-3/8 52-3/8 52-3/8 56 56 56 56 56 56

LWCO

NOTE: ALLOW 3 FEET


A2-17


07-02

Figure A2-4. Model CB Hot Water Boiler Dimensions (30 psig Design Pressure - 125 - 800 hp) - Sheet 2 of 2

BOILER HP DIM 125 150/175A 200 250 300 350 400 500 600 700 750 800

HEIGHTS

Overall OO 88 88 88 106 106 106 126 126 126 126 126 126

Base to Vent Outlet O 85 85 85 106 106 106 126 126 126 126 126 126

Base to Return and Outlet P 77 77 77 96 96 96 116 116 116 116 116 116

Davit (Front) DF - - - 104 104 104 125 125 125 125 125 125

Davit (Rear) DR 84-3/4 84-3/4 84-3/4 104 104 104 126 126 126 126 126 126

Height of Base Q 12 12 12 10 10 10 12 12 12 12 12 12

Base to Bottom of Boiler R 16 16 16 17 17 17 19 19 19 19 19 19

BOILER CONNECTION

Waterfill Conn. Right & Left S 1-1/2 1-1/2 2 2 2 2-1/2 2-1/2 2-1/2 2-1/2 2-1/2 2-1/2 2-1/2

Water Return FlangeA T 6 6 6 8 8 8 10 10 12 12 12 12

Water Outlet Flange U 6 6 6 8 8 8 10 10 12 12 12 12

Air Vent V 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 2 2 2 2 2 2

Drain, Front and Rear W 1-1/2 1-1/2 2 2 2 2 2 2 2 2 2 2

Auxiliary Connection X 1 1 1 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4

VENT STACK

Diameter (flgd. connection) BB 16 16 16 20 20 20 24 24 24 24 24 24

Front Ring Flange to vent CL CC 9 9 9 10-1/2 10-1/2 10-1/2 12-1/2 12-1/2 12-1/2 12-1/2 12-1/2 12-1/2

MINIMUM CLEARANCES

Rear Door Swing DD 32B 32B 32B 43B 43B 43B 53B 53B 53B 53B 53B 53B

Front Door Swing EE 67 67 67 89B 89B 89B 108B 108B 108B 108B 108B 108B

Tube Removal, Rear FF 115 139 170 131 157 187 135 169 205 238 238 238

Tube, Removal, Front GG 103 127 158 116 142 172 117 151 187 220 220 220


Rear of Boiler RR 307 355 417 364 417 477 395 463 535 601 601 601

Front of Boiler RF 260 308 370 303 356 416 322 390 462 528 528 528

Thru Window or Doorway RD 224 248 279 275 302 332 313 347 383 416 416 416

WEIGHT IN LBS

Water Capacity Flooded 7670 9295 11130 13880 16840 20090 20630 25925 31510 36600 36600 36600

Approx. Ship. Wgt. 30 psig 12100 12800 15100 21700 23900 27200 33400 38300 43900 51300 51300 51300

Approx. Ship. Wgt. 125 psig 12500 13200 15500 22500 24700 28000 34400 39300 44900 52300 52300 52300

NOTES:1. Accompanying dimensions and ratings while sufficiently accurate for layout purposes, must be confirmed for construction by certified dimension prints.2. Control panel relocated on boilers 250 hp and up.3. Air compressor belt driven from blower motor on sizes 125 thru 350 hp.4. Air compressor module on sizes 400 thru 800 hp.5. Davited front doors are standard on 250 - 800 hp.6. Add 480 lbs to the 150 hp ship weight for 175A.A. Dip Tube included.B. Davited rear doors are standard on 125 - 800 hp units.

A2-18


07-02

BOILER HPDIMENSION (INCHES)

A B C D E

15 - 40, 50A 20 36 28 45 20

50 - 100, 100A, 125A 27 48 38 60 26

125 - 200, 175A 33 55 45 68 32

250 - 350 42 69 58 86 43

400 - 800 51 88 71 109 53

NOTE:1. Dimensions in inches.2. 15 - 100 hp (100A & 125A)boilers are standardly equipped with hinges. Davit available as an option.

Figure A2-5. Space Required to Open Rear Head on Model CB Boilers Equipped with Davits

PLAN VIEW

Figure A2-6. Lifting Lug Location, Model CB Boilers - Sheet 1 of 2

A2-19


07-02

BOILER HP VIEW

ALL DIMENSIONS IN INCHES

A B C D E

15 Steam A 51-3/4 12 38-3/4 - 2-1/2

Hot Water B 50-1/2 12 38-3/4 6 2-1/2

20 Steam A 51-3/4 12 38-3/4 - 2-1/2

Hot Water B 50-1/2 12 38-3/4 6 2-1/2

25 Steam A 51-3/4 12 56-3/4 - 2-1/2

Hot Water B 50-1/2 12 56-3/4 6 2-1/2

30 Steam A 51-3/4 12 56-3/4 - 2-1/2

Hot Water B 50-1/2 12 56-3/4 6 2-1/2

40 Steam A 51-3/4 12 82-3/4 - 2-1/2

Hot Water B 50-1/2 12 82-3/4 6 2-1/2

50A

Water B 50-1/2 12 82-3/4 6 2-1/2

50 All B 68 18 57 10 2-1/2

60 All B 68 18 57 10 2-1/2

70 All B 68 27 67 10 2-1/2

80 All B 68 27 67 10 2-1/2

100 All B 68 27 86 10 2-1/2

100A Hot Water B 68 27 67 10 2-1/2

125A Hot Water B 68 27 100 10 2-1/2

125 All B 80-1/4 29-3/4 70-1/2 10 2-1/2

150 All A 80-1/4 29-3/4 83-1/2 10 2-1/2

175A Hot Water B 80-1/4 29-3/4 83-1/2 10 2-1/2

200 All B 80-1/4 29-3/4 114-1/2 10 2-1/2

250 Steam B 99 36 72 10 3

Hot Water B 99 36 72 10 3

300 Steam B 99 36 99 10 3

Hot Water B 99 36 99 10 3

350 Steam B 99 36 129 10 3

Hot Water B 99 36 129 10 3

400 Steam B 119 34-1/2 83 10 3

Hot Water B 119 34-1/2 83 11 3

500 Steam B 119 34-1/2 117 11 3

Hot Water B 119 34-1/2 117 11 3

600 Steam B 119 34-1/2 153 11 3

Hot Water B 119 34-1/2 153 11 3

700 Steam B 119 34-1/2 186 11 3

Hot Water B 119 34-1/2 186 11 3

750 Steam B 119 34-1/2 186 11 3

Hot Water B 119 34-1/2 186 11 3

800 Steam B 119 34-1/2 186 11 3

Hot Water B 119 34-1/2 186 11 3

NOTE: 1. A, B and C Dimensions may vary by 1/2 inch.2. BHP followed by A designates hot water boilers furnished in a smaller vessel size with additional tubes in upper portion of vessel.

Figure A2-6. Lifting Lug Location, Model CB Boilers - Sheet 2 of 2

A2-20


07-02

BOILER HP A B C D E F G X

15-20 6 8 59 17 33 3 22 9-3/4

25-30 6 8 77 17 33 3 22 9-3/4

40-50A 6 8 103 17 33 3 22 9-3/4

50-60 6 8 91 26 42 4 29-5/8 8-1/4

70-80, 100A 6 8 130 26 42 4 29-5/8 8-1/4

100, 125A 6 8 148 26 42 4 29-5/8 8-1/4

125 6 9 124 39-1/2 57-1/2 4 44-1/2 10-1/4

150, 175A 6 9 148 39-1/2 57-1/2 4 44-1/2 10-1/4

200 6 9 179 39-1/2 57-1/2 4 44-1/2 10-1/4

250 6 12 143 46 70 6 52-3/8 22-1/2

300 6 12 170 46 70 6 52-3/8 22-1/2

350 6 12 200 46 70 6 52-3/8 22-1/2

400 6 14 151 50 78 8 56 24-1/2

500 6 14 185 50 78 8 56 24-1/2

600 6 14 221 50 78 8 56 24-1/2

700-750-800 6 14 254 50 78 8 56 24-1/2

NOTE: 1. All numbers in table are in inches.2. 6-inch high mounting piers recommended for use beneath the boiler base frame. The use of these piers provides increased inspection

accessibility to the piping beneath the boiler and added height for washing down the area beneath the boiler.

Figure A2-7. Model CB Boiler Mounting Piers

A2-21


07-02

PERFORMANCE DATA

Efficiency Tables A2-7, A2-8, A2-9, A2-10, A2-11, and A2-12 show pre-dicted fuel-to-steam efficiencies (including radiation and con-vection losses) for Cleaver-Brooks Model CB Firetube boilers. For specific efficiencies on firetube boiler offerings not listed here, contact your local Cleaver-Brooks authorized representa-tive.

Cleaver-Brooks offers an industry leading fuel-to-steam boiler efficiency guarantee for Model CB Firetube Boilers. The guar-antee is based on the fuel-to-steam efficiencies shown in the efficiency tables and the following conditions. The efficiency percent number is only meaningful if the specific conditions of the efficiency calculations are clearly stated in the specifica-tion (see Cleaver-Brooks publication CB-7768 for a detailed description of efficiency calculations).

The boiler manufacturer shall guarantee that, at the time of startup, the boiler will achieve fuel-to-steam efficiency (as shown in the tables listed above) at 100% firing rate (add effi-ciency guarantees at 25%, 50%, and 75% of rating, if required). If the boiler(s) fail to achieve the corresponding guaranteed efficiency as published, the boiler manufacturer will rebate, to the ultimate boiler owner, five thousand dollars ($5,000) for every full efficiency point (1.0%) that the actual efficiency is below the guaranteed level. The specified boiler efficiency is based on the following conditions.

1. Fuel specification used to determine boiler efficiency:

Natural Gas

Carbon, % (wt) = 69.98Hydrogen, % (wt) = 22.31Sulfur, % (wt) = 0.0Heating value, Btu/lb = 21,830

No. 2 Oil


No. 6 Oil


2. Efficiencies are based on ambient air temperature of 80 F, relative humidity of 30%, and 15% excess air in the exhaust flue gas.

3. Efficiencies are based on manufacturers published radiation and convection losses. (For Cleaver-Brooks radiation and con-vection losses, see Boiler Efficiency Facts Guide, publication

number CB-7767).

4. Any efficiency verification testing will be based on the stack loss method.

When specifying the efficiencies in the tables, be sure to include the specific guarantee conditions to maximize the effectiveness of your efficiency specification. If you have any questions regarding the efficiency specifications, please con-tact your local Cleaver-Brooks authorized representative. For efficiencies and stack temperatures at operating pressures not listed, follow these procedures:

When the operating steam pressure is between 10 psig and 125 psig, interpolate the values from the efficiency tables.

When the operating steam pressure is above 125 psig, esti-mated efficiency can be calculated as follows:

Example:

Boiler: 350 hp.

Fuel: natural gas.

Operating steam pressure: 200 psig.

Find the fuel-to-steam efficiency at 100% firing rate. From Table A2-8 for a 350 hp boiler operating at 100% firing rate and an operating steam pressure of 125 psig, the efficiency is 82.5%.

Using Figure A2-8, note that the stack temperature increases 36 F at the higher operating pressure. To estimate boiler effi-ciency, use this rule of thumb: For every 40 F increase in stack temperature, efficiency decreases by 1%. Since the stack tem-perature rise is 36 F, the decrease in the boiler efficiency at 200 psig operating pressure is calculated as follows: 36/40 = .9%. Therefore, the boiler efficiency at 200 psig operating pressure is 82.5 - .9 = 81.6%.

Emissions The emission data included in this section consists of typical uncontrolled emission levels for Cleaver-Brooks Model CB Firetube Boilers.

Cleaver-Brooks Firetube boilers are available with the standard burner package for Model CB, or optional internal flue gas recirculation on Model CB (LE) (refer to Section A3).

The Cleaver-Brooks IFGR packages are integrated boiler/burner/control packages designed specifically for Cleaver-Brooks boilers. For detailed information on Cleaver-Brooks IFGR packages, refer to Model CB (LE) in Section A3.

NOTICE

The data in Table A2-13 represents typical emission levels only. Guaranteed emission levels are available from your local Cleaver-Brooks authorized represen-tative.

A2-22


07-02

BOILER HP

FIRING RATE (%)

25 50 75 100

50 83.0 83.2 82.9 82.4

60 82.9 83.1 82.7 82.3

70 84.5 84.7 84.3 83.9

80 84.6 84.8 84.5 84.0

100 84.4 85.0 84.8 84.4

125 83.3 83.6 83.4 83.2

150 84.4 84.6 84.5 84.3

200 85.0 85.3 85.1 84.9

250 85.0 84.7 84.0 83.3

300 85.3 85.3 84.6 83.9

350 85.3 85.7 85.2 84.5

400 84.5 84.7 84.6 84.4

500 85.5 85.7 85.5 85.2

600 85.7 86.0 85.8 85.6

700 85.7 86.2 86.0 85.7

750 85.8 86.1 85.9 85.6

800 85.8 86.1 85.9 85.6

Table A2-7. Predicted Fuel-to-Steam Efficiencies (%), Model CB Boilers - 10 psig, Natural Gas

BOILERHP

FIRING RATE (%)

25 50 75 100

50 80.2 80.5 80.4 80.1

60 80.1 80.4 80.3 80.1

70 81.7 82.0 81.9 81.7

80 81.8 82.1 82.0 81.8

100 81.5 82.4 82.3 82.2

125 80.4 80.9 81.0 81.0

150 81.5 82.0 82.0 82.1

200 82.2 82.7 82.7 82.7

250 82.0 82.0 81.6 81.3

300 82.6 82.7 82.2 81.9

350 82.6 83.2 82.8 82.5

400 81.8 82.2 82.4 82.2

500 82.8 83.2 83.3 83.1

600 82.9 83.5 83.6 83.5

700 83.0 83.6 83.6 83.6

750 83.1 83.6 83.7 83.5

800 83.1 83.6 83.7 83.5

Table A2-8. Predicted Fuel-to-Steam Efficiencies (%), Model CB Boilers - 125 psig, Natural Gas

BOILERHP

FIRING RATE (%)

25 50 75 100

50 86.8 87.0 86.6 86.1

60 86.7 86.9 86.5 86.0

70 88.4 88.6 88.2 87.7

80 88.5 88.7 88.3 87.8

100 88.2 88.5 88.3 88.0

125 87.2 87.4 87.2 87.0

150 88.4 88.5 88.3 88.1

200 88.9 89.2 88.9 88.7

250 88.8 88.5 87.8 87.1

300 89.1 89.2 88.4 87.7

350 89.1 89.5 89.0 88.4

400 88.4 88.5 88.4 88.1

500 89.4 89.5 89.3 89.2

600 89.5 89.9 89.7 88.4

700 89.6 90.0 89.8 89.6

750 89.7 90.0 89.8 89.5

800 89.7 90.0 89.8 89.5

Table A2-9. Predicted Fuel-to-Steam Efficiencies (%), Model CB Boilers - 10 psig, No. 6 Oil

BOILERHP

FIRING RATE (%)

25 50 75 100

50 83.9 84.2 84.0 83.8

60 83.8 84.1 83.9 83.8

70 85.5 85.8 85.6 85.4

80 85.6 85.9 85.7 85.6

100 84.6 85.8 85.9 85.8

125 84.1 84.6 84.7 84.8

150 85.3 85.8 85.8 85.8

200 86.0 86.5 86.4 86.5

250 85.8 85.7 85.3 85.0

300 86.3 86.4 86.0 85.6

350 86.4 87.0 86.6 86.2

400 85.5 85.9 86.0 85.9

500 86.5 86.9 87.0 86.9

600 86.7 87.3 87.4 87.2

700 86.8 87.3 87.4 87.4

750 86.9 87.4 87.5 87.3

800 86.9 87.4 87.5 87.3

Table A2-10. Predicted Fuel-to-Steam Efficiencies (%), Model CB Boilers - 125 psig, No 6 Oil

A2-23


07-02

BOILERHP

FIRING RATE (%)

25 50 75 100

50 86.5 86.7 86.3 85.8

60 86.3 86.6 86.2 85.7

70 87.9 88.2 87.8 87.3

80 88.1 88.3 87.9 87.4

100 87.8 88.4 88.1 87.7

125 86.7 86.9 86.7 86.6

150 87.8 88.0 87.8 87.6

200 88.4 88.7 88.4 88.2

250 88.3 88.1 87.4 86.7

300 88.6 88.7 88.0 87.3

350 88.6 89.0 88.5 87.8

400 87.9 88.1 87.9 87.6

500 88.9 89.0 88.9 88.6

600 89.0 89.4 89.2 89.0

700 89.1 89.5 89.3 89.1

750 89.2 89.5 89.3 89.0

800 89.2 89.5 89.3 89.0


BOILER HP

FIRING RATE (%)

25 50 75 100

50 83.6 84.0 83.8 83.5

60 83.5 83.8 83.7 83.5

70 85.1 85.4 85.3 85.1

80 85.2 85.6 85.4 85.3

100 84.8 85.7 85.6 85.5

125 83.7 84.2 84.3 84.3

150 84.8 85.3 85.3 85.4

200 85.6 86.0 86.0 86.0

250 85.3 85.3 84.9 84.7

300 85.9 86.0 85.5 85.2

350 85.9 86.6 86.1 85.8

400 85.1 85.5 85.6 85.5

500 86.1 86.5 86.6 86.4

600 86.2 86.8 86.9 86.8

700 86.3 86.9 87.0 86.9

750 86.4 86.9 87.0 86.8

800 86.4 86.9 87.0 86.8


Figure A2-8. Predicted Stack Temperature Increase for Pressure Greater Than 125 psig

A2-24


07-02

ENGINEERING DATA The following engineering information is provided for Model CB Firetube Boilers. Additional detail is available from your local Cleaver-Brooks authorized representative. Refer to Tables A2-14 through A2-18.

Blowdown Water Requirements Some local codes require blowdown tanks to be constructed in accordance with recommendations of the National Board of Boiler and Pressure Vessel Inspectors.

The National Boards recommendations base the size of the blowdown tank on the removal of at least 4 inches of water from the boiler.

Table A2-19 lists the approximate quantity of water repre-sented by 4 inches of water at normal operating level for Cleaver-Brooks Model CB Boilers.

POLLUTANTESTIMATED LEVELS - UNCONTROLLED

NATURAL GAS NO. 2 OILB NO. 6 OILC

COppmA 200 90 95

Lb/MMBtu 0.15 0.07 0.075

NOxppmA 100 185 502

Lb/MMBtu 0.12 0.25 0.67

SOxppmA 1 278 278

Lb/MMbtu 0.001 0.52 0.52

HC/VOCsppmA 40 50 70

Lb/MMBtu 0.016 0.025 0.035

P

boiler book 2005

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