bm group polytec was . the passion for has always been one of … · 2021. 2. 4. · 2 bm group...

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BM Group Polytec was a pioneer of the Industry 4.0 concept. The passion for research and development has always been one of the company’s strong points. Being able to rely on multi-skilled resources, has given the company the opportunity to anticipate the concept of smart and interconnected production.

ABOUT US

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“We believe in ongoing improvement and innovation: our strength

is Research and Technological Development. We strive to be the

preferred supplier to customers looking for the best for their factory.”

Andrea Tonini CSO & Board Member | BM Group Polytec

“To be competitive in a global market, Manufacturing requires vision, strategy

and technological innovation. Every market we serve, sets as main goals

Quality, Efficiency and continuous Plant Availability, beside operators’ Safety & Health and Sustainability. Our purposes

need to be guided in this direction.”

Mirko Bottini CTO & Co-Founder | BM Group Polytec

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DRIVE SYSTEMSAND 4.0 AUTOMATION

AGV AND SMART WAREHOUSES

ROBOTICS AND COMPUTER VISION

3 MAINCOMPETENCIES

OUR MISSION

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QUALITYProcess and products traceability,product certifiability.

SAFETYReduction of exposure to RED ZONE and improved ergonomics.

PRODUCTIVITYRepeatability,measurable process time,downtime reduction,predictive maintenance.

OUR MISSION

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The combination of human and artificial intelligence is the tool to accomplish this new industry revolution.

Upgrade & Digitalization programs are based on an assessment approach, developed beside the customer.

• Process Analysis

• Feasibility Study

• Engineering (Electrical, Mechatronic, Software)

• Construction

• Factory Acceptance Test

• Commissioning

• Service (Training, Spare Parts, After Sales)

WORKFLOW APPROACH

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OUR SOLUTIONS

PolySAMPLEAutomatic measurements

at deslagging station

PolyEBTAutomatic EBT lancing

and cleaning on EAF

PolyEYE360° inspection cameras

after tapping

PolyCLEANAutomatic cell for cartridge’s sample

extraction and weighting

PolySAMPLE RH HYDRISAutomatic hydrogen measurement robot

PolyLABAutomatic cell for steel samples preparation & analysis

PolySCRAPScrap Yard 3D

volumes mapping

ActiveCAST IRON blast furnace cast

iron’s temperature measurement

ActiveCASTProcess control for continuous casting machine

PolyTAG BLEFull automatic hot billet tagging robotic cell

PolyMARK BSlabs marking robot

PolySHAPESmart robot for dimensional control of billets/slabs/bloom

PolyLADLERobotic workstation for ladle sliding gate maintenance







PolyREADSystem for Tag reading on billets before RHF

PolyTRACKProducts & production

tracking system

ActiveTRACKINGGlobal tracking

system

PolySKIMMolten zink pot skimming robot

PolyPOWDERRobot for powder addition in tundish

PolyCASTMultitool robot for continuous casting machine

PolySLAGSlag detection system for remote tapping

ActiveARCEAF/LF electrodes control system

PolyMARK CRobotic system for coils marking

PolyDESTRAPPINGRobotic cell for strap cutting


PolyMARK LRobotic system for flat products marking

PolyOCRRobotic system for OCR reading

PolyBRUSHRobotized cell for tubes brushing before marking

PolyGREASERobotized cell for the application of grease on thread

PolyMOVERobotized cell for handling & palletizing designed on customer needs

PolyCAPRobotized cell for the caps application on seamless pipe

PolyPRORobotized cell for screwing protectors on threaded seamless pipe

PolyMANRobotized cell for application and pre-screwing of couplings on the finished product

PolyMARK MRobotized cell for seamless pipe couplings marking

PolyBUNDLERobotized cell for the automatic bundling of conduitsPolyCOUNT

Pieces counting system integrated on PolyTAG FCFull automatic bundle bars tagging robotic cell

PolyCOUNTPieces counting system integrated on PolyTAG FCFull automatic bundle bars tagging robotic cell

PolyTAG VFull automatic wire rods tagging robotic cell

PolyTAG TRobotized cell for bundle tubes tagging

PolyMARK TRobotized cell for marking pipes


PolyMARK TRobotized cell for marking pipesPolyWASH

Robotized cell for rolling stands washing

ActiveSHEARShears control system

ActiveROLLRolling mill cascade control

ActiveHEADHead outcoming adjustment system for laying head rolling mill

PolySCRAPScrap Yard 3D volumes mapping

PolyCRANE Automatic unmanned crane guidance system

CONTINUOUS CASTING MACHINE

HOT STRIP MILL

ROLLING MILL

LAYING HEAD

SKP SKIN PASS MILL

SKP SKIN PASS MILL COIL

PIPE

SEAMLESS PIPESEAMLESSPIPE MILL

WIRE ROD

COIL

GALVANIZING LINE

ERW MILL LONGITUDINALPIPE MILL

STRUCTURALPROFILE

BUNDLE BARS

CSL CUTTINGSHEET LINE

CCM

SLABS

BLOOMS

BILLETS

BILLET YARD

SCRAP BUCKET BUNDLEYARD

CRANE

FLY READING ID

RHF

RHF

ELECTRIC ARCFURNACE

EAF

ActiveTRACKINGGlobal tracking system




ActiveRHFProcess control for reheating furnace



BLASTFURNACE

BFBASIC OXYGENFURNACE

BOF

LF/VOD/DES/RHLADLEFURNACE



RHF

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MELTSHOP

PolySAMPLEAutomatic measurements

at deslagging station

PolyEBTAutomatic EBT lancing

and cleaning on EAF

PolyEYE360° inspection cameras

after tapping

PolyCLEANAutomatic cell for cartridge’s sample

extraction and weighting

PolySAMPLE RH HYDRISAutomatic hydrogen measurement robot


PolySCRAPScrap Yard 3D

volumes mapping

ActiveCAST IRON blast furnace cast

iron’s temperature measurement










PolyREADSystem for Tag reading on billets before RHF

PolyTRACKProducts & production

tracking system

PolyPOWDERRobot for powder addition in tundish

PolyCASTMultitool robot for continuous casting machine

PolySLAGSlag detection system for remote tapping

ActiveARCEAF/LF electrodes control system

PolySCRAPScrap Yard 3D volumes mapping


CONTINUOUS CASTING MACHINE

CCM

SLABS

BLOOMS

BILLETS

SCRAP BUCKET

CRANE

ELECTRIC ARCFURNACE

EAF


BLASTFURNACE

BFBASIC OXYGENFURNACE

BOF

LF/VOD/DES/RHLADLEFURNACE

ActiveCASTProcess control for continuous casting machine

PolyLADLERobotic workstation for ladle sliding gate maintenance

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Process control and performance optimization for new machines or for modernization of:

• Scrap Yard

• Ironmaking

• Steelmaking

• Continuous Casting

MELTSHOP

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PolyCOUNTPieces counting system integrated on

PolyTAG FCFull automatic bundle bars tagging robotic cell

PolyCOUNTPieces counting system integrated on

PolyTAG FCFull automatic bundle bars tagging robotic cell

PolyTAG VFull automatic wire rods tagging robotic cell


ActiveHEADHead outcoming

adjustment system for laying head rolling mill

ROLLING MILL

LAYING HEAD

WIRE ROD

STRUCTURALPROFILE

BUNDLE BARS



RHF



BILLET YARD

BUNDLEYARD

FLY READING ID

ROLLING MILL

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• Billet Yard

• Reheating Furnace

• Rolling Mill

• Hot Strip Mill

• Skin Pass Mill

• Galvanizing Lines

ROLLING MILL

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ActiveTRACKINGGlobal tracking

system

PolySKIMMolten zink pot skimming robot


PolyDESTRAPPINGRobotic cell for strap cutting


PolyMARK LRobotic system for flat products marking

PolyOCRRobotic system for OCR reading

PolyBRUSHRobotized cell for tubes brushing before marking

PolyGREASERobotized cell for the application of grease on thread

PolyMOVERobotized cell for handling & palletizing designed on customer needs

PolyCAPRobotized cell for the caps application on seamless pipe

PolyPRORobotized cell for screwing protectors on threaded seamless pipe

PolyMANRobotized cell for application and pre-screwing of couplings on the finished product

PolyMARK MRobotized cell for seamless pipe couplings marking

PolyBUNDLERobotized cell for the automatic bundling of conduits


PolyMARK TRobotized cell for marking pipes


PolyMARK TRobotized cell for marking pipesPolyWASH

Robotized cell for rolling stands washing

ActiveSHEARShears control system

HOT STRIP MILL

SKP SKIN PASS MILL

SKP SKIN PASS MILL COIL

PIPE

SEAMLESS PIPESEAMLESSPIPE MILL

COIL

GALVANIZING LINE

ERW MILL LONGITUDINALPIPE MILL

CSL CUTTINGSHEET LINE

RHF

RHF






BILLET YARD

BUNDLEYARD

FLY READING ID

TUBE MILL

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• ERW Mill

• Seamless Pipe Mill

TUBE MILL

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• Electrical Engineering & Revamping

• Power Distribution Panels

• Motor Control Centre Panels

• Automation Panels

• Drive Control Systems

We supply industrial systems and automation platforms:

OUR SOLUTIONS

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• DCS

• PLC (ABB, Siemens, Rockwell, Schneider…)

• Drive & Motion Controls (ABB , Siemens, Allen Bradley…)

• Safety Controls

• Cyber Security systems

OUR SOLUTIONS


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OUR SOLUTIONS

• HMI Panel & SCADA for Machine & Process Supervision (WinCC, Ignition, iFix, Cimplicity…)

• Cloud & IIoT for Data Collection and Analysis (Custom Application)

• App Mobile & Web Application for Remote Data Management (Custom Application)


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OUR SOLUTIONS

• Mechatronics Engineering

• Tailor-Made Robotic Cells

• Robot & Motion Control (ABB, Fanuc, Comau...)

• Computer Vision 2D / 3D

• Machine Learning and AI

Our expertise in robotized industrial plants:

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OUR SOLUTIONS

• Automation of Conveyor in The Warehouse and Vertical Storages

• Optimization of Control Systems and Machines;

• Driverless Transport Systems;

• System Integration with Warehouse Management System.

For the connection and interaction of the internal systems for material flow, also called intralogistics, we provide:

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MAGAZZINORICAMBI CRITICI

SERVICE & AFTER SALES

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WORLDWIDE LEADER IN ROBOTICS FOR STEEL INDUSTRY WITH UP TO 200 ROBOTS INSTALLED IN STEEL PLANTS GLOBALLY

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USMCA

PLANT AUTOMATION UPGRADES

ROBOTIZED CELLS

+10 +50

RELEVANT PROJECTAutomation Systems Supply for the new

greenfield 28” ERW Tube Mill SMS gmbh | Atlas Tube

Zekelman Industries | USA

BRANCH OFFICEPOLYTEC USA CORP.

1800 West Loop S Ste 1740Houston, TX 77027 | USA

service & spare parts

SALES REPRESENTATIVES

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SOUTHAMERICA

RELEVANT PROJECTAutomation equipment and software for tube

handling greenfield tube millTenaris Tubo Caribe | Colombia

+10PLANT AUTOMATION

UPGRADESROBOTIZED CELLS

+10


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EUROPE


ROBOTIZED CELLS

+500 +100

BRANCH OFFICESBM GROUP POLYTEC

European service & spare parts network


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CIS &MIDDLE EAST


ROBOTIZED CELLS

+10 +10


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Acciaieria Arvedi Alfa AcciaiArcelorMittal AST TerniBeltrame GroupCelsaCMC Steel Cogne Acciai Speciali Duferdofin Feralpi Group FIMI Group

Gerdau IntecoMegasa Group MMKNLMKNucor Steel Optimus SteelOri MartinRiva Forni Elettrici SIJ Metalravne SMS Group

Tenaris Tenova(strategic partnershipin robotics forMelt-shop)

TerniumUgitech ValbrunaVillares MetalsVoestalpine

SOME OF OUR VALUED CUSTOMERS

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CERTIFICATIONS

BM GROUP POLYTEC S.p.A.Via Roma, 151 38083 Borgo Chiese (TN) Italy

VAT IT 04015060165 | Share Capital € 5.000.000,00Phone (+39) 0465 621794 | Fax (+39) 0465 621202

www.bmgroup.com | [email protected]

bm group polytec was . the passion for has always been one of … · 2021. 2. 4. · 2 bm group...

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