bluemoon fibre tech india private limitedbluemoonfibre.in/images/bluemoon-brochure.pdf · odor...

The Composite Experts..,

Bluemoon Fibre Tech India Private limited

Iso 9001:2008certified companywww.bluemoonfibretech.com

CoRPoRATE BRoCHURE

2 www.bluemoonfibretech.com

Incepted in the year 2003, as Partnership firm with the name

“Sivaram Fibre Tech” and it was upgraded as private limited company

in the year 2011 with new name Bluemoon Fibre Tech India Pvt Ltd.

Bluemoon Fibre Tech is engaged in manufacturing and supplying

quality FRP, PP-FRP and PVC-FRP Products. Registered as a Small Scale

Industry, we have state-of-the-art manufacturing unit located close

to Chennai City in the southern part of India, Bluemoon Fibre Tech is

equipped with latest machines and equipment. Further, our experienced

professionals are highly competent and are able to comprehend the

current industrial trends. Our team of quality analysts checks our range

of products ensuring that these are in line with industrial standards.

Owing these facilities and our quality range of products, we have been

accredited by ISO 9001:2008.

Bluemoon is engaged in manufacturing and supplying of wide range of

industrial products like Storage Tank, Scrubber system, Exhaust system,

Odor control system, Grating, lining, structural profile, etc. In addition

to these , we also offer custom made items as per client’s requirements.

BlUEmoon FIBREThe products are manufactured in adherence with the industry set norms

and guidelines. Moreover, these products are manufactured using quality

approved raw materials like Epoxy, Polyester, Vinyl ester, superior vinyl ester,

epoxy based vinyl ester and Biphenyl resin. We also make products from

Fire Retardant resin as per client’s requirement. We employ full amount of

resource in developing our range, without causing any wastage and harm

to the environment. The organization is led by experienced team which is

in field of Fibreglass engineering and project implementation of various

projects in India. Our continuous dedication to standard of quality opens up

wide & growing acceptance worldwide.

PHILOSOPHYThe philosophy of our company is to provide on time delivery of quality

products to the customer through excellent technical services & provide

excellent after sales service.

ABoUT Us

3www.bluemoonfibretech.com

FIBRE glAss REInFoRCEd

PlAsTIC

Fibre glass reinforced plastic (FRP) also known as Glass fibre reinforced plastic (GRP) is a composite of fiberglass and plastic or polymer resin that when combined, offer a stronger, more durable, more corrosion resistant and heat-resistant product than other metals

The process came into its own in the late 1970s, surpassing steel and other metals as the preferred choice in thousands of applications. And because molds can be designed in any shape, size, FRP products can be made in virtually any shape and size as well.

Using a mold to create the finished product, fiberglass is generally thermoset with a type of plastic or epoxy resin. When cured, the end product will hold its shape because of the resin, while the fiberglass will provide strength and stiffness. This technology has led to increased durability and strength in hostile and corrosive environments. In FRP there are various types of resin such as Epoxy resin, Vinyl ester resin, Bisphenol polyester resin, Isophthalic Polyester Resin, etc. Based on the application of product, we choose correct type of resin. In certain cases Polypropylene is used as inner liner, when resins are not suitable for such application.

WHAT Is FRP?


FRP

FRP AREAs

• Water & Waste water Treatment• Chemical & Pharmaceuticals Industries• Oil, Refineries & Gas Industry• Power Plant

• Transportation• Pulp and Paper Factory• Electronic Industry• Architecture

• Bridge & Highway• Food & Beverage• Manufacturing Unit• Meat Processing Factory• Pollution control

AREA oF APPlICATIon

• High strength to weight ratio• Light weight• Easy installation• Impact Resistance

• Fire Resistant Option• Corrosion Resistant• Non-Magnetic• Impact Resistant

• Electrically and Thermally Non conductive

• Maintenance Free• Attractive Design

WHy FRP?• Long service life• In built colour

FRP sToRAgE TAnK Our Fiberglass Reinforced Plastic (FRP) tanks come in a wide assortment of shapes, sizes and capacities to meet virtually any storage and processing need. We practice hand lay-up (contact molded) construction.

oUR RAngE oF PRodUCTs

sTAndARdBS4994 (formally: British Standard 4994:1987) is the “specification for the design and construction of vessels and storage tanks in reinforced plastics”. It specifies a code of practice for use by manufacturers of such containers. With the publication of BS EN 13121-3, BS 4994:1987 Specification for design and construction of vessels and tanks in reinforced plastics is declared obsolescent, which will still cover those tanks still in service as tanks made from GRP are generally accepted to have a long working life.

Bluemoon manufacture a full line of Fiberglass Reinforced Plastic (FRP) tank accessories, supplies and/or fittings to fit your specific requirements including:

• nozzles (Plate or Conical): Flanged nozzles with plate or conical gussets are available.

• Legs or Skirt Support: Fiberglass Reinforced Plastic (FRP) skirt or steel leg support can be constructed for tanks with special support requirements.

• Lifting & Hold Down Lugs: Lifting lugs and hold-down lugs are available to fit certain requirements.

• Ladders and Cages: Large access platforms can be constructed to your exact specifications to include OSHA-certified ladders, safety cages,

top handrails and more. (Large Access Platforms CAN be constructed)

• Baffles: Baffles of all size are available for construction.

• Level Gauges

FRP TAnKs ARE AvAIlABlE In FolloWIng sHAPEs• Flat top, Flat bottom a completely enclosed tank for vertical installation.

• Dished top, flat bottom. Tank having as standard a top man way.

• Dished Top and Bottom with elevated steel mounting support.

• Dished bottom and Flat top

• Open top and conical bottom. Center drain for drainage of fluids containing solids.

• Flat bottom and conical top for chemical storage tanks

• Horizontal tank with both side dished end.

• Rectangular tank with structural reinforcement.

• Capacities from 100 ltr to 1,50,000ltr



FRP sCRUBBER sysTEmFor meeting Pollution Control Board norms for outlet emissions we design and manufacture high efficiency equipments for a wide range of Gases-Fumes-Dusts as well as recovery of these, such as Acid Fumes (HCL, H2SO4, HNO3 etc.), HCL gas-CL2-SO2-NOX-NH3-H2S-Flue gases-Furnace gases and other gaseous effluent. Based on your process and end product disposal requirements, we supply entire scrubbing system, which could be made of FRP, PP/FRP, FRV, PVC/FRP etc depending upon the clients requirement & type of fumes eliminated during the process.

Capacity of Scrubbers System: 500 M3/hr – 1,00,000 M3/hrSize of FRP Scrubber: Diameter: 200mm - 4000mm, Height: 3 Meters - 15 MetersMaterial of Construction of Scrubber: PP/FRP, PVC/FRP, CPVC/FRP, PPH/FRP, FRP, FRB, FRVE, FRE

WHy REqUIREd FRP sCRUBBER?• In-house design & fabrication leading to better quality control,

lead time and lower costs all of which are passed to our customers.

• Responsive team for enquiries and technical support.

• UV resistance for outdoor applications.

• Full factory test including hydrostatic and barcol hardness before delivery.

• Lower pressure drop translates into cost savings.

• High scrubbing efficiency up to 99.9%.

• Removal manholes and view ports for easy and faster maintenance.

• Whole package available including design, fabricate, supply, install, test & commission.

• Other thermoplastic material of construction is also available.• There are several methods to remove toxic or corrosive compounds

from exhaust gas and neutralize it.

An EnTIRE sCRUBBIng sysTEm ConsIsTs oF FolloWIngs• FRP Scrubber• FRP Blower• FRP Piping & ducting• FRP Dampers• FRP Hood• FRP Fume extraction system

THE SCRuBBinG iS aCHiEVED By,• Dry Scrubbing• Wet Scrubbing• Ventury scrubber• Absorber

FRP sCRUBBERScrubber systems are a diverse group of air pollution control devices that can be used to remove some particulates and/or gases from industrial exhaust streams. Traditionally, the term “scrubber” has referred to pollution control devices that use liquid to wash unwanted pollutants from a gas stream. Recently, the term is also used to describe systems that inject a dry reagent or slurry into a dirty exhaust stream to “wash out” acid gases. Scrubbers are one of the primary devices that control gaseous emissions, especially acid gases. Scrubbers can also be used for heat recovery from hot gases by flue-gas condensation.


FRP BloWERBlower is a mechanical device for moving air or other gases. It has a fan wheel composed of a number of fan blades, or ribs, mounted around a hub. We provide Blowers in Composite and Dual Laminates to meet the requirement of the client having numerous applications in Corrosive industries. These Blowers are casing to Impeller with Dynamically balanced shaft. The impellers are manufactured in various types like closed, semi open and open depending on the application. The drive type would be direct orBelt driven. Blower are manufactured of any capacity, as per the requirement of the client.

FRP PiPinG & DuCTinGThe Piping and Ducting are manufactured in various sizes ranging from 15mm dia. to 3000 mm dia. at length of 3000 mm in a single piece or upto continuous length by butt joint in a Composite or Dual Laminate.`

FUmE ExHAUsT sysTEmWe manufacture and supply a range of fume extraction systems that is apt for dust & all types of fumes. These systems are designed as per the layout of the plant that are cost effective solutions for providing dust free, fumes free and clean atmosphere. These systems are simple in operation.

FRP dAmPERA damper is a valve or plate that stops or regulates the flow of air inside a duct, chimney, VAV box, air handler or other air handling equipment. Its operation can be manual or automatic. Manual dampers are turned by a handle on the outside of a duct. Automatic dampers are used to regulate airflow constantly and are operated by electric or pneumatic motors, in turn controlled by a thermostat or building automation system.

FRP HoodA hood is a ventilation device that is designed to limit exposure to hazardous or noxious fumes, vapors or dusts. A hood is typically a large piece of equipment enclosing five sides of a work area, the bottom of which is most commonly located at a standing work height.


dEgAssER ToWER

Co² dEgAssIng sysTEmsWater treatment plants using RO, DM or EDI systems often face resistivity of the outlet water, which occurs due to increased level of carbon dioxide in the water. Carbon Dioxide present in water may cause frequent regeneration in Ion Exchangers (DM and Water Softener); in addition, Reverse Osmosis and Electro-deionization Systems (EDI) produce higher quality water if the CO2 has been removed effectively. Therefore, in order to remove or decrease level of Dissolved Carbon Dioxide (CO2), Degassifier or Degasser system is used.

dEgAssER FoR dEmInERAlIsATIon (dm) PlAnTDegasser is an integral part of any demineralization plant, where it is generally placed between cation and anion exchanges and removes Carbon Dioxide, which is generated by dissociation of carbonic acid at cation outlet water. In this Degassing processes, Degasser Tower is utilized, which is made from either FRP or Mild Steel with rubber lined or epoxy coating. Low air pressure is generated at the bottom of the tower that drives out CO2 and the degassed water is collected in a sump beneath the tower.

• The amount of carbon dioxide in the surrounding atmosphere; • The local pressure; • The pH of the water;• The presence of bicarbonate ions.

Many factors influence the creation of carbon dioxide and its removal from the service water:

Co² dEgAssER By BlUEmoonBluemoon Advanced Filtration Systems designs, manufactures and installs Degassing Systems for CO2 removal in various water treatment plants. These Degasser units are customized and can be made on order depending upon the flow rate of your system. We manufacture both single stage and double stage degassing plants with Degasser Towers based on custom requirement and specific application.

TECHnICAl sPECIFICATIons A design life of 25 years is achieved by the use of high quality FRP throughout the construction. Provided that water and air supplies are free from solid impurities, Bluemoondegassing systems normally require no maintenance other than regular external inspection. Where practical, fans are situated at low level for ease of inspection and access to filters, if fitted.

PRodUCT dEgAssER UnIT

Stages Single or Double stages

Pumps- Inlet Pump- Outlet Pump

Tower Construction FRP, PP-FRP, FRV, FRE and PVC-FRP

MountingFRP TankMSRL TankRCC Tank

Distribution system FRP, PP and PVC Perforated tray

Blower Make Bluemoon Make

Degasser SumpFRP TankMSRL TankRCC Tank

Saddles PP, PVC and Ceramics


FRP moUldEd gRATIng

Moulded Fibre glass grating is manufactured in an open, heated mould system. Continuous E-glass roving are placed in the mould in alternating layers and completely wetted out with resin. This continuous process produces an integral, one piece construction which provides excellent corrosion resistance as well as bidirectional strength. There are a number of different moulds available resulting in a extensive range of panel sizes, thickness and mesh patterns.

Bluemoon products are lightweight and easy to fabricate. Savings on labour and equipment often make the total installed cost of Bluemoon products comparable to that of steel. Combining these installation savings with low maintenance, long life and worker safety, our products offer a life cycle cost that is significantly lower than that of metallic products.

gRATIng sElECTIon PRoCEss1. Select the proper bar spacing and height to meet your load requirements.

2. Select the proper resin to meet your environmental requirements.

3. Select the proper panel size to meet your requirement.

4. Determine if you want grit top or plain top.

FRP moUldEd gRATIng



This is the best solution to work in total safety even in worst conditions (presence of water, ice, oil, wax, grease, etc.). The particular integration of the silica grains assures an excellent wear resistance and a long-lasting durability of the surface.

anTi-SKiD SuRFaCE

An alternative to the traditional anti-skid surface proposed with a competitive price. Suitable for applications where the use is not as frequent but safety is the same a fundamental requirement.

ConCAvE (mEnIsCUs) sURFACE

Prevent panel drift - bold, nut and washer included. Use 4 for each or square metre of full size panel; 4 for each Stair Thread.

Restrains movement in all directions. Can use self- drilling screws when attaching to metal supports.

gRATIng ClIPs

This surface allows the separation between two levels: it prevents drippings or smoke to pass and assures complete safety for below pedestrian transit. The right solution for applications where forklift and trolley transit is frequent.

ClosEd sURFACE

AvAIlABlE gRATIngs• Futures Most popular pattern

• 70% open area

• Load bearing bars in both directions

• Easy to fabricate

• Can be used without continuous side support

• Labour savings

• High material utilization, low waste

• Uniform appearance


PROPERTIES FRP WOOD STEEL CONCRETE

Corrosion Resistance

ExcellentAbsorbs water &Swells, attacked by some chemicals

Rusts – Need to be treated & painted

Absorbs moisture

Weight Light weightVery light weight to heavy weight

Heavy weightLighter than steel, heavier than FRP

Installed CostSimple, quick and easy to install

Skilled labour required Require expensive equipment

Requires expensive equipment

EnvironmentalDoes not contaminate soil and non hazard while handling

No contamination to soil Contaminate the soil No contamination to soil

AccessibilityCan be installed at remote areas

Due to more weight and feasible to transport remote locations

Difficult to install at remote places

Raw Material transportation is cost

Impact resistance Excellent Easily Deformed Easily Deformed Column & beam will crack

Electrical conductivity

Insulator Conductive when wet Conductive Conductive

Mechanical properties

Consistency in strength due to more control on mechanical properties

Inconsistency in strength due to uncontrolled in nature effects.

High strength High compressive strength

Expected life Above 30 years Upto 10 years Above 30 years‘Concrete cancer’ is prevalent due to corrosion of steel bars.

Safety ProceduresNo special safety or handling procedures required due to light weight

Safety and handling procedures required

Safety and handling procedures required

Safety and construction procedures required.

QualityDimensional and strength are well controlled within the given tolerances

Inconsistency in dimensions and strength

Dimensional and strength are well controlled within the given tolerance.

Inconsistency in cdimensions and strength.

AppearanceAesthetic looks and color combinations available.

No Aesthetic looks due to bends present over the length.

Good No Aesthetic looks

CostSlight higher initial cost, but lower maintenance cost.

Less initial cost, higher maintenance cost

Less initial cost, higher maintenance cost

Higher initial cost and higher maintenance cost.

ComPARIson TABlE WITH FRP mATERIAls


The FRP lining on MS/RCC Surface offered by us are available as per the specifications detailed by our clients. Our adept technicians with the help of engineers deliver tailor-made products in conformation with the designs made available by the clients. They are in close co-ordination with our clients and take the specification from them. When finished with the work, our quality analysts checks these linings on well defined parameters to assure that these are flawless.

FRP lInIng on msWe offer FRP Lining service on MS Tanks and MS Surface to our clients across the globe. The FRP Linings are available in varied sizes, shapes and thicknesses. Our FRP Linings are extensively used in chemical industry as they are non-reactive and corrosion resistant.

EPOXy LininG On RCC / MS SuRFaCEWe are the leading Epoxy Lining providers in India with more than 10 years of industry experience in Epoxy lining. We hereby offered the following types of Epoxy lining.

• Epoxy lining on MS Tank / vessel / wall / surface

• Epoxy lining on RCC Tank / surface

• Epoxy Lining for Leak proof

• Epoxy lining for corrosion barrier

FRP lInIng

FRP lInIng

FRP lInIng on RCCThe FRP linings on RCC offered by us are used in diverse applications such as leak proofing of roof tops, tank lining in chemical industries and anti corrosion treatment of metal tanks. We also offer FRP linings, which are appreciated for features such as hard wearing and can withstand harshest conditions.

We have a very sound technical team to execute the any projects.


Our FRP cable support systems are ideal for locations where the metallic systems get easily corroded (Iron forms rusty layer and Aluminium makes white or silver greyish patina). Our FRP cable ladders and FRP cable trays are made on fully automated heavy duty plant. Our cable trays meet stringent Fire retardant requirements.

FRP CABlE TRAy

FRP CABlE TRAy mAnAgEmEnT sysTEmOur cable support systems are available in two types- Ladder cable tray and perforated cable tray. These are good replacement of those cable trays that easily get corrode, spread heat and erode.

1. FRP Ladder type cable trays2. FRP Perforated type cable trays


ACCEssoRIEsFRP Coupler Plates, FRP Expansion Plates , FRP Angle Plates, FRP Adjustable Splice Plates (Vertical & Horizontal), FRP Hold Down Clip, FRP/SS Hold Down Clamp, FRP Cover Clamps, Trefoil Clamp, Cable Ties, Blind Plates, Divider Strips, SS Fish plate and Hardware.

FRP CABlE TRAy FITTIngsFRP cable trays are manufactured for a comprehensive array of cable management requirements. Created from glass armoured thermoset fire resistant resins, our each cable support system is designed and manufactured with sturdy metals, mostly steel and aluminium, excluding their corrosion, electrical conductivity and weight problems.

FRP GRP cable trays in varied sizes along several fittings like bends, tees, cross, reducers, etc. for every large or small project. Leading the industry with extensive collection of covers and fittings, Bluemoon has become premium FRP/GRP tray manufacturing company in India. We also offer cable duct fittings to our esteemed users.

Our Engineers design as per your specific workloads, widths and heights. Units are shop assembled and shipped in maximum size sections to minimize field installation.

FRP Walkways, Platforms and Stairways are fabricated from fiberglass protrusions section It may I Section, Box, round angle and C section that have a Class 1 fire retardance, with an ASTM E-84 flame spread rating of 25 or less.

Molded or Pultruded FRP Grating may be used on Walkways, Stairways and Platform Systems.

FRPPlATFoRms

FRP WAlK WAy PlATFoRms


We are manufacturing customized moulded product also like Motor cover, full hood, half hood, packing support panel, louver, etc.,

CERTIFICATE

FRP moUldEd

ITEms

FRP moUldEd ITEms

oUR ClIEnTs

ConTACT Us

044 – 2636 6676+91-9884 11 88 22

in fo@bluemoonf ibre .com bluemoonf ibre@gmai l . com

Bluemoon f ibre tech india pvt Ltdplot no. 49, Sidco Women industrial park,Kattur, Thirumullaivoyal, Chennai – 600 062.

in fo@bluemoonf ibre .com

www.bluemoonfibre.in

+91-766 7166 766

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