blue sea systems innovative marine electrical products—built ...disconnecting the current...

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Innovative marine electrical products—Built to Last VSM VSM VSM 422 422 • Four meters in one - AC Multimeter - DC Multimeter including Amp Hours - Tank Monitoring - Bilge Cycling • Twenty-two measurements • Fifteen programmable alarms Phone: 360-738-8230 Customer Service: Toll Free 1-800-222-7617 Fax: 360-734-4195 Internet Address: www.bluesea.com Head Office Address: 425 Sequoia Drive Bellingham, Washington 98226 USA 990470210 Rev. 001 Installation and Configuration Manual 1800 Blue Sea Systems VSM 422 Installation and Configuration Manual

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  • Innovative marine electrical products—Built to Last

    VSMVSMVSM422422

    • Four meters in one - AC Multimeter - DC Multimeter including Amp Hours - Tank Monitoring - Bilge Cycling

    • Twenty-two measurements• Fifteen programmable alarms

    Phone: 360-738-8230Customer Service: Toll Free 1-800-222-7617Fax: 360-734-4195Internet Address: www.bluesea.comHead Office Address: 425 Sequoia Drive Bellingham, Washington 98226 USA

    990470210 Rev. 001

    Installation and Configuration Manual

    1800

    Blue S

    ea System

    s VSM

    42

    2 Installation and C

    onfiguration Manual

  • Table of ContentsInstallation Checklist 1

    Specifications 2

    Warning and Cautions 3

    System Overview 4

    Mounting Considerations and Installation Notes 5

    Detailed Wiring 6

    Connections 7

    Sensors 8

    User Interface Overview 10

    Main Display Structure 11

    Initial System Setup 13

    OptionalInputConfiguration 15

    UnitsofMeasureSetup 17

    ACSystemConfiguration 19

    DCSystemConfiguration 21

    TankConfiguration 25

    StateofChargeConfiguration 47

    BilgePumpConfiguration 51

    Display Setup

    BacklightTimeSetup 53

    SystemSummarySetup 55

    GraphicsSummarySetup 57

    Table of ContentsAlarm Setup 61

    BatteryVoltageAlarmSetup 63

    DCCurrentAlarmSetup 65

    ChargePercentageAlarmSetup 67

    BatteryTemperatureAlarmSetup 69

    ACCurrentAlarmSetup 71

    ACVoltageAlarmSetup 73

    ACFrequencyAlarmSetup 75

    BilgeCycles/24HoursAlarmSetup 77

    RunTime/HourAlarmSetup 79

    TankAlarmsSetup 81

    Reset

    BilgeCycleReset 83

    BatteryCycleReset 85

    StateofChargeDefaultsReset 87

    RestoreFactoryDefaults 89

    Troubleshooting 91

    EC Declaration of Conformity 92

    Warranty and Warranty Registration 93

    Tank Level Sender Installation Diagrams 94

    Installation Diagram 95

  • INSTALLATION CHECKLIST

    0CheckforpartsshownonfrontofQuickStart Installation Guide

    0ReadWarningandCautions(page3)

    0ReadQuickStartInstallationGuidefor mountinginstructions

    0ReadSystemOverview,MountingConsiderations, DetailedWiring,andSensingDescription(pages4–9)

    0ReadQuickStartInstallationGuidefor installation notes

    0FollowInitialSystemSetupinstructions(page13)

    0ConfigureDisplays(page53)

    0ConfigureAlarms(page61)

    1 Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

    SPECIFICATIONS

    2

    DC Specifications:

    NominalSystemVoltage 12or24VoltsOperatingVoltage 8.5–33.0VoltsMinimumCurrentDraw [email protected],18.8mA@24VoltsVoltageAccuracy +/-0.5%CurrentRange 0–500AmpsCurrentAccuracy +/-1.0%

    AC Specifications:

    NominalSystemVoltage 120Volts@60Hz—NorthAmerica 230Volts@50Hz—TypicalofEuropeOperatingVoltage 0–300VoltsVoltageAccuracy(RMS) +/-0.5%CurrentRange 0–150AmpsCurrentAccuracy(RMS) +/-2.0%Frequency 40–90Hz RegulatoryECDeclarationofConformity(page92)

    VSM422SurfaceMountGasketcreatesanIP67waterproofsealonunitface—temporaryimmersionfor30minutes

    NOTE: Panel mount configurations are not waterproof.

    Magnetic Compass DeviationCompasssafeworkingdistanceis10.00"(250mm)fromVSM422HeadUnit.

    RESOURCE INFORMATION

    Application Briefs:StateofCharge(SOC) http://bluesea.com/viewresource/1324ACCurrentMeasurement http://bluesea.com/viewresource/86

    Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • CAUTION

    WARNINGTheWARNINGsymbolreferstopossibleinjurytotheuserorsignificantdamagetothemeteriftheuserdoesnotfollowtheprocedures.

    3

    WARNING

    ]VerifythatallACsourcesaredisconnectedbeforeconnectingor disconnectingthecurrenttransformer.Failuretodosowill generatelethalvoltagesonthecurrenttransformer.

    ]Ifyouarenotknowledgeableaboutelectricalsystems,havean electricalprofessionalinstallthisunit.Thediagramsinthese instructionspertaintotheinstallationoftheVSM422andnottothe overallwiringofthevessel.

    ]Ifaninverterisinstalledonthevessel,itspowerleadsmustbe disconnectedatthebatterybeforetheunitisinstalled.Manyinverters havea“sleepmode”inwhichtheirvoltagepotentialmaynotbe detectablewithmeasuringequipment.

    ]IfanACgeneratorisinstalledonthevessel,itmustbestoppedand renderedinoperablebeforetheunitisinstalled.

    ]VerifythatnootherDCorACsourcesareconnectedtothevessel’s wiringbeforeinstallingtheunit. ]Ifthemetermustberemoved,connectthecurrenttransformerleads togetherbeforerestoringpowertotheACsystem.

    ]Thebackoftheunitisnotwaterproof.Donotinstallwherethebackof themeterisexposedtowater.

    WARNING AND CAUTION SYMBOLS

    CAUTIONTheCAUTIONsymbolreferstorestrictionsandruleswithregardtopreventingdamage.

    Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

    SYSTEM OVERVIEW

    Optional Input:Thepinthreeconnectioncanbeconfiguredasoneofthreeoptions:athirdtank,athirdbattery,orbilgemonitoring.

    AC Functions:TheACsystemallowsformonitoringoftheACvoltage,frequencyandcurrentlevels.Highandlowalarmscanbeconfiguredforeachofthese.

    DC Functions:TheDCsystemmonitorsthevoltagelevelsonuptothreebatteries,aswellasthecurrentdrawonthebatteryonwhichstateofchargeisbeingmonitored.Highandlowlimitscanbesetforthevoltageoneachbattery.AhighcurrentalarmcanalsobesetonthebatterymonitoredforStateofCharge.

    State of Charge (SOC):StateofChargegivesfeedbackonhow“full”thebatteryiswithusableenergy.Thesystemkeepstrackoftheamphours(Ah)remainingonthebattery,thechargecyclesonthebattery,andthetemperatureofthebattery.LowStateofChargeandhighbatterytemperaturealarmscanbeset.Withthelowstateofchargealarmset,theVSM422showsthetimeremaininguntilthealarmwillactivate,atboththecurrentpowerusageandattheaveragepowerusageforthelast20minutes.

    Tank Functions:TheVSM422iscapableofmonitoringuptothreetanks.Thesystemhasanautocalibrationroutineforgeneratingatankshapeprofilefornon-rectangulartanks.Tankstatuscanberepresentedinbothcapacity(gallonsorliters)orasapercentageofcapacity.Anti-sloshroutinesarebuiltintoincreaseaccuracyofreadings.Bothhighandlowlevelalarmscanbesetforalltanks.

    Bilge Functions:TheVSM422monitorsthecurrentrunstatusofthepump,thetimerunninginthelasthour,thecyclesinthelast24hours,andthetotalcyclessincethelastcyclereset.Highalarmscanbesetforboththeminutesofruntimeinthelasthour,aswellasthenumberofcyclesinthelast24hours.

    4Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • MOUNTING CONSIDERATIONS

    TheVesselSystemMonitorhasthreemountingmethods:surfacemount,flatpanelmount,and360panelmount.Whensurfacemountedusingthesuppliedgasket,anIP67waterproofratingiscreatedforthefrontoftheunit.Becausepanelmountingsystemsarenotwaterproof,theunitshouldnotbepanelmountedinanexposedlocation.Forallmountings,thebackoftheunitisnotwaterproofandmustbekeptdry.

    Surface Mount Flat Panel Mount

    5

    360 Panel Mount

    INSTALLATION NOTES

    1.Theunitmustbeconnectedtoanon-switchedcircuittoensureaccurate andconsistentStateofChargemonitoring.

    2.Makeallconnectionstotheunit’sterminalblockbeforeconnectingthe terminalblocktotheunit.Keephandsawayfromtheterminalblockwhen applyingpowertotheunit.

    3.AsthefinalDCconnection,insertafuseintothein-linefuseholderon thewiretothepositivebatteryterminal.

    Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

    DETAILED WIRING

    IMPORTANT!TheSensingDescriptionsectionofthismanualgivesimportantdetailstothelocationofsensorsintheACandDCelectricalsystemsoftheboat.Improperlocationandconfigurationofsensorscanresultinerroneousreadingsandpossibledamagetocomponents.

    6

    D C S Y S T E M A C S Y S T E M

    TA N K S

    Battery 1Voltage

    Battery 2Voltage

    Battery 3Voltage

    Battery Temp

    Battery 1

    Battery 2

    Select one optional input

    Battery 3

    Tank 1 Level

    Tank 2 Level

    Tank 3 Level

    Tank 1

    Tank 2

    Tank 3 Bilge Switch

    AC VoltageandFrequency

    ACLoad

    DC Current

    A C

    +/- Amp Hours

    AC Current

    H

    N

    OR OR

    Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • CONNECTIONS

    Connector FunctionHeader A Communication*

    Pin1 CommunicationPin2 CommunicationPin3 Communication

    Header B ACPin1 AC LinePin2 ACNeutral

    Header C Sensors and PowerPin1 DCVoltageBattery1(UnitPower)†

    Pin2 DCVoltageBattery2Pin3‡ DCVoltageBattery3,TankLevel3,orBilgeFunctionPin4 DCNegativePin5 BatteryTemperature(Positive)Pin6 BatteryTemperature(Negative)Pin7 TankLevel1Pin8 TankLevel2Pin9 DCShunt(Positive)Pin10 DCShunt(Negative)Pin11 ACCurrentCoil(Positive)Pin12 ACCurrentCoil(Negative)

    *Communicationportisforusewithfuturemodules†AmperehoursaremeasuredforBattery1ONLY‡Threeinputoptionsavailable

    7

    AB1

    1 12

    31 2

    C

    2

    2 3 4 5 6 7 8 9 10 11

    Connector Pin Assignment Table

    Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

    SENSORS

    DC CurrentTheshuntmustbeplacedbetweenthenegativeterminalonBattery1andthemainnegativebus.All loads and charge sources should have their negative terminals on the main negative bus,withtheexceptionoftheVSM422negativesourcewhichmustbeconnecteddirectlytothebatterysideoftheshunt.ShuntsensewiresmustbeatwistedpairfromshunttoVSM422forpropercalculationofStateofCharge(SOC).Twistedpairwirecanbepurchasedfromelectricalsupplycompanies,ormadebytwistingbyhandorwithanelectricdrillmotor.ThecurrentreadingforBattery1whenitisnotbeingchargedandhasaloadshouldbenegative.Ifitisnot,reversetheDCshuntleads.(seepage95)

    DC VoltageVoltagelinestotheVSM422shouldbedirectlyconnectedtothepositivebatteryterminalwithadedicatedwireaheadofanyotherconnections.ThiswillensurecorrectvoltageandSOCmonitoring.Useanappropriatein-linefuse(5Asuggested)onthepositivewire.

    AC CurrentInmostcasestheACCurrentTransformershouldbelocatedonthemainACfeedbeforeanyotherdevices.Seehttp://bluesea.com/viewresource/86formoreinformationonACCurrentTransformerlocation.Thelocationdoesnotaffectstateofcharge(SOC)calculations.

    TheCurrentTransformerdoesnotindicatepolarity.IfACvoltageisappliedandcurrentshowsgreaterthanzerobutthepowerreadingiszerooranegativevalue,reversetheACCurrentTransformerleads.Theleadsshouldbetwistedtoreducetheeffectsofinterference.

    AC VoltageTheungroundedAClineshouldbefusedinlinewithafastactingfuseof0.25Ato0.5Atoprotectagainstshorts.

    Bilge SensorConnect“switchon”leadofbilgepumptotheVSM422unit.Thiswireshouldread+12/24Vwhenrunningand0Vwhenoff.

    8Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • USER INTERFACE OVERVIEW

    BOLDtextdesignatesabutton.ItalicizedtextdesignatestextontheVSM422screen.

    Theuserinterfaceiscontrolledbythefourbuttonslocatedbelowthedisplay.Eachoneofthebuttonscorrespondstothetextatthebottomofthescreen.

    Systeminformationisdisplayedwitheightscreens:SYSTEM SUMMARY,GRAPHICS SUMMARY,DC POWER,STATE OF CHARGE,AC POWER,BILGE STATUS,TANK STATUS,andLARGE DISPLAY.

    SomescreenssuchasSTATE OF CHARGE and LARGE DISPLAYhaveaMOREbutton;thiscanbeusedtocyclethroughtheinformationthatisnotvisibleononescreen.Insomesetupscreensarrowswillbeshown.Theseindicatethattheselectionoptionscontinueonascreenthatisdisplayedwhentheuserhasscrolledpastthetoporbottomofthescreen.Thedatafieldsforbothsummaryscreenscanbecustomizedthroughdisplaysetup.

    10Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

    SENSORS (continued)

    Temperature SensorThebatterytemperaturesensorshouldbelocatedneartheStateofChargebattery.Itcanbemountedtoabatteryboxusingthehole,orcable-tiedtothenegativebatteryterminal.IMPORTANT! Do not fasten the Temperature Sensor directly to the battery in any way that may puncture or damage the battery.

    Tank SenderTheVSM422iscompatiblewiththreesenderprotocols.

    Resistive 2 Wire Senders: (see page 94 for Installation Diagram)10–180Ω VDO—TypicalofEurope240–33ΩTeleflex—NorthAmerica

    Ultrasonic 3 Wire Senders: (see page 94 for Installation Diagram)BlueSeaSystemsPN1810andPN1811.

    BlueSeaSystemsultrasonicsenderPN1810isusedforwater,waste,anddieselfueltanksupto32"(812mm)indepth.BlueSeaSystemsultrasonicsenderPN1811isusedforgasolinetanksupto24"(609mm)indepth.

    Whenconnectingthetanksendertogrounditisimportanttoconnectthemasdirectlyaspossibletothemainnegativebustopreventhighloadssuchasbatterychargersfromaffectingthetankreadings.

    TheVSM422willnotproduceaccuratereadingsifasecondgaugeisconnectedtothesametanksender.Installasenderforeachgaugeifyouwishtoreadatanklevelfrommorethanonelocation.

    TheBlueSeaSystemsultrasonicsenderrequiresanexternalpowersource.Whenpowertothesenderislost,theVSM422willreadthetankasfull,andmaytriggerthetank’shighlevelalarm.

    Foreachtankthesendermustbespecified,andtheshapeofthetanksetasrectangularorauto-calibratedbeforeaccuratereadingsaredisplayed.

    9 Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • 11

    MAIN DISPLAY STRUCTURE

    Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation. 12Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • 14Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.13

    INITIAL SYSTEM SETUP

    Manysetupscreensrequirethattheuserenterdata.Therearetwomethodsofenteringdata.

    Scroll Bar Method:

    Thenumbersontheleftandrightrepresentthehighandlowrangeofthevalueselected,andthenumberinthemiddleisthecurrentvalue.Toadjustthevalueusethebuttons.Turnoffanalarmbyscrollingallthewaytotheleftforalowlimitorallthewaytotherightforahighlimit.Thecurrentvaluewillshow OFF.PressingSELECT willsetthevalue;pressing EXIT willcancelthechange.

    Character Selection Method:

    Changethevaluebyselectingthecharacterusingthe buttonsandpressingSELECTwhenthecharacterishighlighted.ThelefttwobuttonsthenbecomeAZifanameisbeingchangedor09 ifanumberisbeingchanged.Usethesebuttonstochangetothedesiredvalueforthecharacter.Numerals0through9andablankspaceareavailableafterZwhenthecharactersareinthe“name”mode. PressSELECTtolockthecharacter.Thebuttonswillthenreturnto and anothercharactercanbehighlighted.WhenallofthecharactershavebeensetpressEXIT.

    Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • 16Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.15

    Optional Input Configuration

    Connectiontopin3onHeaderCcanbeconfiguredtooneofthreeoptions,battery3monitoring,tank3monitoring,orbilgemonitoring.

    1. PagethroughmainscreensbypressingNEXTuntilthe SYSTEM SUMMARYpageisvisible.

    2. PressSETUP

    3. ScrolltoandpressSELECT on OPTIONAL INPUT

    4. ScrolltoandpressSELECTondesiredoptionalinputforsystem.

    5. PressEXITtoreturntomainsystemscreens.

    Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • 18Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

    1. PagethroughmainscreensbypressingNEXTuntilthe SYSTEM SUMMARYpageisvisible.

    2. PressSETUP.

    3. ScrolltoandpressSELECT on Units of Measure.

    4. ScrolltoandpressSELECTondesiredunitsystem.

    5. PressEXITtoreturntomainsystemscreens.

    17

    Units of Measure Setup

    Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • 20Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.19

    AC System Configuration

    1. PagethroughmainscreensbypressingNEXTuntilthe SYSTEM SUMMARYpageisvisible.

    2. PressSETUP.

    3. ScrolltoandpressSELECT on AC Frequency.

    4. ScrolltoandpressSELECTondesiredfrequency. 60Hz—NorthAmerica 50Hz—TypicalofEurope

    5. PressEXITtoreturntomainsystemscreens.

    Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • 22Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.21

    DC System Configuration

    1. PagethroughmainscreensbypressingNEXTuntilthe DC POWERpageisvisible.

    2. PressSETUP.

    3. ScrolltoandpressSELECTonbattery.

    4. ScrolltoandpressSELECT on Batt Nominal Volts.

    5. ScrolltoandpressSELECTondesirednominalvoltage.

    6. ScrolltoandpressSELECT on Rename Battery.

    Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • 24Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.23

    DC System Configuration (continued)

    7. SetbatterynameusingtheCharacterSelectionmethod.(page13)

    8. Press EXIT

    9. Repeatsteps2to8foreachbattery.

    10.PressEXIT toreturntomainsystemscreens.

    Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • 26Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.25

    Tank Configuration

    1. PagethroughmainscreensbypressingNEXTuntilthe TANK STATUSpageisvisible.

    2. PressSETUP.

    3. ScrolltoandpressSELECT on tank.

    4. ScrolltoandpressSELECT on Rename Tank.

    5. SettanknameusingtheCharacterSelectionmethod.(page13)6. PressEXIT

    7. ScrolltoandpressSELECT on Display % or Vol.

    Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • 28Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.27

    Tank Configuration (continued)

    8. ScrolltoandpressSELECTondesireddisplayformat.

    9. ScrolltoandpressSELECT on Select Sender Type.

    10.ScrolltoandpressSELECTondesiredsender.

    11. Ifanultrasonicsensorisbeingusedscrolltoandpress SELECT on Set Tank Depth.

    12.SetthetankdepthusingtheSlideBarmethod.13.PressSELECT.

    Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • 30Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.29

    Tank Configuration (continued)

    TherearetwowaystocalibratetankswiththeVSM422:RectangularCali-brationandAutoCalibration.Rectangulartanksaretankswheretheshapeofthetankdoesnotchangebasedontheheight.AutoCalibrationisidealifanon-rectangulartankisbeingused.UseeitherRectangularorAutoCalibrationtocompletetankconfiguration.

    Makesurethatthetanksensorisproperlyadjustedforthetankdepth.Forultrasonicsensorsthismeanssettingthetankdepth.Followtankconfigurationsteps1–13onpages25–27fortanksetup.Thenusethestepsbelowtocalibrateforarectangulartank.Thestepsbelowarenotrequiredifthemonitorwillbedisplayingthetankinpercent.

    1.ScrolltoanpressSELECT on Set Tank Capacity

    2.SettankvolumeusingtheCharacterSelectionmethod.(page13)3.PressEXIT.

    4.PressEXIT.5.RepeatTankSetupstartingwithstep3forallremainingtanks.

    Tank Configuration (Rectangular Calibration)

    Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • 32

    Tankcalibrationismostaccurateifperformedwhenthetankisasclosetoemptyaspossible.

    Auto Calibration Procedure Selection Charts

    If the tank is near empty: ≤10% Full (thecurrenttanklevelwillbeassumedtobetheemptypointbythemeter)

    Theamountofliquidaddedduringcalibrationcanbemeasured

    YES NO

    Theemptytankcapacityisknown

    YES Procedure1(page33) Procedure1(page33)

    NO Procedure1(page33) Procedure1* (page33)

    If the tank is not empty: >10%–30% Full

    Theamountofliquidaddedduringcalibrationcanbemeasured

    YES NO

    Theemptytankcapacityisknown

    YES Procedure2(page37) Procedure3† (page41)

    NO Procedure3* † (page41) Procedure3* † (page41)

    *Monitorwillonlybeabletocorrectlydisplaypercentage.Use100asthe fulltankcapacity.

    † Mustbeabletoestimatethepercentageofthetankthatisfilledatthestart ofAutoCalibration.

    Tank Configuration (Auto Calibration)

    Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

    Afterfollowingsteps1–13onpages25–27,continuewiththeappropriateAutoCalibrationprocedure.

    WhenrunningtheAutoCalibrationitisimportantthatthecurrenttank’salarmsareturnedoffandthattheboatwillnottriggeranyalarmforothersystems.Ifanalarmoccurs,autocalibrationmustberunagainforaccuratetankmetering.Itisrecommendedthattanklevelsareaslowassafelypossiblebeforerunningcalibration.Forgrayandblackwatertanks,freshwatermaybeusedtofillthetankduringcalibration.

    TherearethreedifferentAutoCalibrationproceduresthatcanberundependingonwhatinformationisknown.UsetheAutoCalibrationProcedureSelectionChartsonpage32todeterminetheneededinformationandtheappropriateprocedurenumber.

    31

    Tank Configuration (Auto Calibration)

    Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • 34Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.33

    Tank Configuration (Auto Calibration Procedure 1)

    1.ScrolltoandpressSELECT on Set Tank Shape.

    2.ScrolltoandpressSELECT on Use Auto Calibration.

    3.ScrolltoandpressSELECT on Automatic Calibration.

    4.WhentankisemptypressSELECT on Start Calibration. Filltankatasteadyrate.

    5.WhenthetankisfullpressSELECT.

    Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • 36Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.35

    6. Keepthedefaultfillamount.PressEXIT.

    7. Pressanykeytocontinue.

    8.ScrolltoandpressSELECT on Set Tank Capacity.

    9.SettankvolumetoknowntankvolumeormeteredfillamountusingtheCharacterSelectionmethod.(page13)10.PressEXIT.

    11.PressEXIT.12.RepeatTankSetupstartingwithstep3forallremainingtanks.

    Tank Configuration (Auto Calibration Procedure 1)

    Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • 38Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.37

    Tank Configuration (Auto Calibration Procedure 2)

    1.ScrolltoandpressSELECT on Set Tank Shape.

    2.ScrolltoandpressSELECT on Use Auto Calibration.

    3.ScrolltoandpressSELECT on Set Tank Capacity.

    4.SettankvolumetoknowntankvolumeormeteredfillamountusingtheCharacterSelectionmethod.(page13)5.PressEXIT.

    6.ScrolltoandpressSELECT on Automatic Calibration.

    Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • 40Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.39

    Tank Configuration (Auto Calibration Procedure 2)

    7.WhentankisemptypressSELECT on Start Calibration. Filltankatasteadyrate.

    8.WhenthetankisfullpressSELECT.

    9.EntermeteredamountasfillamountusingtheCharacter Selectionmethod.(page13)10.PressEXIT.

    11. Pressanykeytocontinue.

    12.PressEXIT.13.RepeatTankSetupstartingwithstep3forallremainingtanks.

    Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • 42Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.41

    Tank Configuration (Auto Calibration Procedure 3)

    1.ScrolltoandpressSELECT on Set Tank Shape.

    2.ScrolltoandpressSELECT on Use Auto Calibration.

    3.ScrolltoandpressSELECT on Set Tank Capacity.

    4.Settankvolumeas100.5.PressEXIT.

    6.ScrolltoandpressSELECT on Automatic Calibration.

    Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • 44Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.43

    Tank Configuration (Auto Calibration Procedure 3)

    7.PressSELECT on Start Calibration. Filltankatasteadyrate.

    8.WhenthetankisfullpressSELECT.

    9.Enter(100-StartEstimatePercent)asfillamountusingtheCharacterSelectionmethod.(page13)10.PressEXIT.

    11.Pressanykeytocontinue.

    12.ScrolltoandpressSELECT on Set Tank Capacity.

    Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • 46Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.45

    Tank Configuration (Auto Calibration Procedure 3)

    13.SettankcapacitytoknowntankcapacityormeteredfillamountusingtheCharacterSelectionmethod.(page13)14.PressEXIT.

    15.PressEXIT.16.RepeatTankSetupstartingwithstep3forallremainingtanks.

    Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • 48Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.47

    State of Charge Configuration

    1. PagethroughmainscreensbypressingNEXTuntilthe STATE OF CHARGEpageisvisible.

    2. PressSETUP.

    3. ScrolltoandpressSELECT on Battery Inputs.

    4. ScrolltoandpressSELECT on Battery Type.

    5. ScrolltoandpressSELECTondesiredbatterytype.

    6. ScrolltoandpressSELECT on Battery Capacity.

    Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • 50Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.49

    State of Charge Configuration (continued)

    7. SetbatterycapacityusingtheScrollBarmethod.8.PressSELECT.

    9. PressEXITtwicetoreturntomainsystemscreens

    Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

    Charge Inputs and Capacity Temperature Coefficient arebestlefttofactorysettings.

  • 52Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

    1. PagethroughmainscreensbypressingNEXTuntilthe BILGE STATUSpageisvisible.

    2. PressSETUP.

    3. ScrolltoandpressSELECT on Rename Pump.

    4. SetpumpnameusingtheCharacterSelectionmethod.(page13)5. PressEXITtwicetoreturntomainsystemscreens.

    51

    Bilge Pump Configuration

    Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • 54Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.53

    Backlight Time Setup

    1. PagethroughmainscreensbypressingNEXTuntilthe SYSTEM SUMMARYpageisvisible.

    2. PressSETUP

    3. ScrolltoandpressSELECT on Backlight Time.

    4. ScrolltoandpressSELECTondesiredtimeout.

    5. PressEXITtoreturntomainsystemscreens.

    Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • 56Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.55

    System Summary Setup

    1. PagethroughmainscreensbypressingNEXTuntilthe SYSTEM SUMMARYpageisvisible.

    2. PressSETUP

    3. ScrolltoandpressSELECT on Setup Display Data.

    4. ScrolltoandpressSELECTondataslot.

    5. ScrolltoandpressSELECTondata.

    6. PressEXIT twicetoreturntomainsystemscreens.

    Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • 58Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.57

    Graphics Summary Setup

    1. PagethroughmainscreensbypressingNEXTuntilthe GRAPHICS SUMMARYpageisvisible.

    2. PressSETUP

    3. ScrolltoandpressSELECT on data position.

    4. ScrolltoandpressSELECT on Select Main Icon.

    5. ScrolltoandpressSELECTonicon.

    6. ScrolltoandpressSELECT on Select Sub Icon.

    Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • 60Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.59

    Graphics Summary Setup (continued)

    7. ScrolltoandpressSELECTonicon.(TheoptionsdependontheMain Iconthatwasselectedinstep5)

    6. PressEXIT twicetoreturntomainsystemscreens.

    Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • ALARM SETUP

    61

    Whenanalarmistriggered,thescreenwillchangetoanalarmsummaryscreendisplayingthe: Alarmtype—AC,DC,StateofCharge,BilgeandTank Alarmlimit—HighandLow Alarmlimitvalue Sensorreadingvalue

    SilencethealarmbypressingQUIET. Thesummaryscreenwillremainvis-ibleuntilCLOSEispressed.

    Note: WhenACisdisconnected,alarmsforfrequencyandlowvoltagewillsoundifthesealarmsareset.Pressthe QUIET and CLOSEbuttonstosilencethesealarms.Thealarmswillnotbecomeactiveagainuntilpowerisrestoredandwithinlimits.Ifstartinganewpowersourcesuchasageneratororinverter,checkthereadingstoseethattheyarewithinlimitsandthatthealarmisreturnedtonormal.

    Aflashingiconrepresentingthealarmtypewillbedisplayedintheupperleft-handcornerofallscreens.Thisiconremainsinthislocationuntiltheproblemisresolved.

    Thelabelforthevaluethathasbeentriggeredwillalsoflashinallscreenswhereitisnormallyshown.

    Alarm Icons:

    Tank

    DC

    AC

    StateofCharge

    Bilge

    Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation. 62Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • 64Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.63

    Battery Voltage Alarm Setup

    1. PagethroughmainscreensbypressingNEXTuntilthe DC POWERpageisvisible.

    2. PressSETUP

    3. ScrolltoandpressSELECTonbattery.

    4. ScrolltoandpressSELECT on Battery Alarms.

    5. ScrolltoandpressSELECTonlimitandusetheScrollBarmethod tosetlimit.

    6. PressEXIT threetimestoreturntomainsystemscreens.

    Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • 66Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.65

    DC Current Alarm Setup

    1. PagethroughmainscreensbypressingNEXTuntilthe DC POWERpageisvisible.

    2. PressSETUP

    3. ScrolltoandpressSELECT on DC Amps Alarm.

    4. PressSELECT on Set High Limit.

    5. UsetheScrollBarmethodtosetlimit.

    6. PressEXIT twicetoreturntomainsystemscreens.

    Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • 68Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.67

    Charge Percentage Alarm Setup

    1. PagethroughmainscreensbypressingNEXTuntilthe STATE OF CHARGEpageisvisible.

    2. PressSETUP

    3. ScrolltoandpressSELECT on Soc Alarms.

    4. ScrolltoandpressSELECT on Charge % Alarms.

    5. PressSELECT on Set Low Limit.UsetheScrollBar methodtosetlimit.

    6. PressEXIT threetimestoreturntomainsystemscreens.

    Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • 70Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.69

    Battery Temperature Alarm Setup

    1. PagethroughmainscreensbypressingNEXTuntilthe STATE OF CHARGEpageisvisible.

    2. PressSETUP

    3. ScrolltoandpressSELECT on Soc Alarms.

    4. ScrolltoandpressSELECT on Batt Temp Alarms.

    5. PressSELECT on Set High Limit.UsetheScrollBarmethodtosetlimit.*

    *Ifmetricunitsofmeasureareselected(page17)theHigh Limitrangewillbe48–82.

    6. PressEXIT threetimestoreturntomainsystemscreens.

    Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • 72Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

    AC Current Alarm Setup

    1. PagethroughmainscreensbypressingNEXTuntilthe AC POWERpageisvisible.

    2. PressSETUP

    3. ScrolltoandpressSELECT on Amps Alarm.

    4. ScrolltoandpressSELECT on Set High Limit.

    5. UsetheScrollBarmethodtosetlimit.

    6. PressEXIT twicetoreturntomainsystemscreens.

    71 Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • 74Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

    AC Voltage Alarm Setup

    1. PagethroughmainscreensbypressingNEXTuntilthe AC POWERpageisvisible.

    2. PressSETUP

    3. ScrolltoandpressSELECT on Voltage Alarms.

    4. ScrolltoandpressSELECTonlimit.

    5. UsetheScrollBarmethodtosetlimit.

    6. PressEXIT twicetoreturntomainsystemscreens.

    73 Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • 76Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

    AC Frequency Alarm Setup

    1. PagethroughmainscreensbypressingNEXTuntilthe AC POWERpageisvisible.

    2. PressSETUP

    3. ScrolltoandpressSELECT on Frequency Alarms.

    4. ScrolltoandpressSELECTonlimit.

    5. UsetheScrollBarmethodtosetlimit.

    6. PressEXIT twicetoreturntomainsystemscreens.

    75 Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • 78Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

    Bilge Cycles/24 Hours Alarm Setup

    1. PagethroughmainscreensbypressingNEXTuntilthe BILGE STATUSpageisvisible.

    2. PressSETUP

    3. ScrolltoandpressSELECT on Pump Alarms.

    4. ScrolltoandpressSELECT on Cycles/24 HR Alarm.

    5. ScrolltoandpressSELECT on Set High Limit.6. UsetheScrollBarmethodtosetlimit.

    7. PressEXIT threetimestoreturntomainsystemscreens.

    77 Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • 80Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

    Run Time/Hour Alarm Setup

    1. PagethroughmainscreensbypressingNEXTuntilthe BILGE STATUSpageisvisible.

    2. PressSETUP

    3. ScrolltoandpressSELECT on Pump Alarms.

    4. ScrolltoandpressSELECT on Run Time/Hr Alarm.

    5. ScrolltoandpressSELECT on Set High Limit.6. UsetheScrollBarmethodtosetlimit.

    7. PressEXIT threetimestoreturntomainsystemscreens.

    79 Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • 82Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

    Tank Alarm Setup

    1. PagethroughmainscreensbypressingNEXTuntilthe TANK STATUSpageisvisible.

    2. PressSETUP

    3. ScrolltoandpressSELECT on tank.

    4. ScrolltoandpressSELECT on Tank Alarms.

    5. ScrolltoandpressSELECTonlimit.6. UsetheScrollBarmethodtosetlimit.

    7. PressEXIT threetimestoreturntomainsystemscreens.

    81 Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • 84Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

    Bilge Cycle Reset

    1. PagethroughmainscreensbypressingNEXTuntilthe BILGE STATUSpageisvisible.

    2. PressSETUP

    3. ScrolltoandpressSELECT on Cycle Counter Reset.

    4. ScrolltoandpressSELECT on Reset Counter.

    5. PressEXIT toreturntomainsystemscreens.

    83 Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • 86Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

    Battery Cycle Reset

    1. PagethroughmainscreensbypressingNEXTuntilthe STATE OF CHARGEpageisvisible.

    2. PressSETUP

    3. ScrolltoandpressSELECT on Reset Soc Cycles.

    4. ScrolltoandpressSELECTonYES.

    5. PressEXIT toreturntomainsystemscreens.

    85 Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • 88Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

    State of Charge Defaults Reset

    1. PagethroughmainscreensbypressingNEXTuntilthe STATE OF CHARGEpageisvisible.

    2. PressSETUP

    3. ScrolltoandpressSELECT on Reset SOC Defaults.

    4. ScrolltoandpressSELECTonvalue.

    5. PressEXIT toreturntomainsystemscreens.

    87 Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • 90Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.89

    Restore to Factory Defaults

    1. PagethroughmainscreensbypressingNEXTuntilthe SYSTEM SUMMARYpageisvisible.

    2. PressSETUP

    3. ScrolltoandpressSELECT on Restore Fac Defaults.

    4. ScrolltoandpressSELECT on YES.

    5. PressEXIT toreturntomainsystemscreens.

    Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • 91

    TROUBLESHOOTING

    Tank level readings change when electronics are turned on.

    Makesurethatthenegativefeedstothetanksensorsareconnectedasclosetothebatteryaspossible.

    When using ultrasonic sensors, high level tank alarm sounds when power is turned off.

    Ultrasonicsensorsrequirepowertooperatecorrectlyandwillshowafulltankwhennotpowered.

    State of Charge (SOC) stays at 100% even when the batteries are being discharged.

    ChecktomakesurethatwhenthebatteriesarebeingdischargedtheDCcurrentisnegative.Ifitispositive,reverseshuntsensewires.

    Unexpected voltage readings are shown on meter.

    Makesurethatallofthebatterygroundsareconnectedtoeachother.TheVSMusesonecommongroundreference.

    AC current shows greater than zero but the power reading is zero or a negative value.

    ReversetheACcurrenttransformerleads.FollowWARNINGonpage3toavoidpossiblylethalshock.

    A calibration error screen keeps appearing.

    ContactBlueSeaSystemsTechnicalSupportforrepairorreplacement.

    Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

    EC DECLARATION OF CONFORMITY

    Manufacturer: BlueSeaSystems 425SequoiaDr. Bellingham,WA 98226USA (360)738-8230

    Product: VesselSystemsMonitor VSM422

    The undersigned hereby declares, on behalf of Blue Sea Systems Inc., that the above-referenced product, to which this declaration relates, is in conformity with the provisions of the following Directive of the European Union:EU2004/108/EC/EMCDirective

    The above-referenced product is in conformity with the following harmonized standards:

    Shipboard Bridge-Deck Equipment

    ConductedEmissionsStandard: IEC60945:2002

    RadiatedEmissionsStandard: IEC60945:2002

    ElectrostaticDischarge ImmunityStandard: IEC60945:2002

    ElectricalFastTransient/Burst ImmunityStandard: IEC60945:2002

    The Technical Construction File required by this Directive is maintained at the corporate headquarters of Blue Sea Systems Inc., 425 Sequoia Dr., Bellingham, Washington.

    ScottRennePresident

    92Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

  • 93

    WARRANTY

    All Blue Sea Systems digital meters are warranted to be free from defects in materials or workmanship for three years from the date of first purchase.

    “Date of first purchase” means:

    (i) thedateonwhichtheproductwaspurchasedbythefirst retailcustomer.

    (ii)thedateonwhichthefirstretailcustomerpurchasesavesselon whichtheproductwasinstalled.

    Blue Sea Systems will (at its sole discretion) repair or replace any product which is: (i) proventobedefectiveinmaterialsorworkmanship.

    (ii)returnedtoBlueSeaSystems(oritsagent)duringthewarrantyperiod inaccordancewiththiswarranty.

    Replacementproductsmaybeneworrefurbishedinas-newcondition.SuchrepairorreplacementwillbethesoleremedybyBlueSeaSystemsunderthiswarranty.Anyrepairedorreplacementproductwillbewarrantedinaccordancewiththiswarranty,fortheunexpiredbalanceofthewarrantyperiodontheoriginalproduct.

    WARRANTY REGISTRATION

    BlueSeaSystemsiscommittedtoexceptionalcustomerservice.Pleaseallowustoserveyoubetterbyregisteringyourproductonlineathttp://bluesea.com/viewresource/1325.Ifyouwouldprefertoregisteryourproductbyfax,pleasecall(360)738-8230orTollFreeintheUSAandCanada(800)222-7617forafax-readyWarrantyRegistrationcard.

    Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

    TANK LEVEL SENDER INSTALLATION DIAGRAMS

    94Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

    AB1

    1 12

    31 2

    C

    2

    2 3 4 5 6 7 8 9 10 11

    BACK OF THE METER

    Fuse(5 Amp)

    BATTERY 1

    PINK WIRE

    BLACK WIRE

    Pink wire can be connected to PIN #3, #7, or #8

    AB1

    1 12

    31 2

    C

    2

    2 3 4 5 6 7 8 9 10 11

    Fuse(5 Amp)

    BATTERY 1

    PINK WIRE

    BLACK WIRE

    PURPLE WIRE

    Fuse(5 Amp)

    BACK OF THE METER

    Pink wire can be connected to PIN #3, #7, or #8

    Ultrasonic 3 Wire SenderPN 1810 and PN 1811

    Resistive 2 Wire Sender

  • 95

    INSTALLATION DIAGRAM

    Specificationssubjecttochange.Seewww.bluesea.comforcurrentinformation.

    AB1

    1 12

    31 2

    C

    2

    2 3 4 5 6 7 8 9 10 11

    From negativeDC distribution

    (all loads andsources)

    Fuse(5 Amp)

    AC

    Reverse connections #11 and #12

    if kW ≠ positive

    AC LOADS

    AC VOLTAGE AND FREQUENCY

    AC CURRENT

    H

    N

    TEMPERATURE SENSOR can be connected in either order

    BATTERY 1

    To Battery Switch

    EXTERNAL SHUNT

    Battery Side Load Side

    AC COIL

    BACK OF THE METER

    Fuse (0.5 Amp)

    Install shunt for DC current measurement:

    IMPORTANT!Theshuntmustbeinstalledinthenegativelinetoavoiddamage.Positivevoltageappliedtoterminals#9and#10willcausedamagetothemeter.

    InstalltheshuntatanypointintheDCnegativefeedline.Shortsensewiresminimizevoltagelossandinterference,andresultinthemostaccuratemetering.

    TheremustbenoloadsconnectedtothebatteryterminalortheshuntofBattery1ortheAmp-HourFunctionwillnotoperatecorrectly.