blount island command - rfidjournal.net · blount island command u.s. marine corps mr. lyle layher...
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Blount Island CommandU.S. Marine Corps
Mr. Lyle Layher MPS Plans Management Branch
Operations Division
(904) 696-5632
Blount Island Command
MissionProvide Prepositioning Program and operational logistics
support to Marine Corps and DoD forces to enable them
to rapidly and successfully conduct and quickly recover
from assigned missions across the full spectrum of
expeditionary warfare and anti-terrorist operations.
Strategic Reach
Logistics Solutions for the
Warfighter
72 Hours5 Days
11Days
24 Hours
72 Hours5 Days
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72 Hours5 Days
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72 Hours5 Days
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72 Hours5 Days
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72 Hours5 Days
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72 Hours5 Days
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72 Hours5 Days
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24 Hours
1 3
2
SAIPAN / GUAM
USNS PLESS
USNS LUMMUS
USNS MARTIN
USNS WILLIAMS
USNS DAHL
DIEGO GARCIA
USNS BUTTON
USNS KOCAK
USNS LOPEZ
USNS STOCKHAM
USNS SEAY
M/V FISHER
USNS GIANELLA
MEDITERRANEAN
USNS BOBO
USNS OBREGON
USNS WHEAT
USNS SISLER
MCPP-N
Bjugn
Tromsdal
Frigaard
Kalvaa
Hammerkammen
Hammernesodden
MPS Maintenance Cycle (MMC)
• Critical Process for MPF Readiness
• Concept
– Equipment offloaded and maintained at Blount
Island
– 36 month rotation cycle for entire MPF
– 16 ships…1 ship at a time
– Offload to Backload: approx 60 days per ship
MTVR
TVR
LVSR
ABVMTL
Prepositioned Equipment
LW Howitzer
MTVR
Environmental Conditions
• Garrison
– Industrial Complex
– Indoor and Outdoor Reader Locations
– Reliable Power and Network
• Deployed
– Austere
– Predominately Outdoor
– Limited reliable Network and Power Availability
AIT Partnering
• CGI attended a week of training at the RFID
Solutions Center in Dayton, Ohio
• Alien Technologies, Wright Brothers Institute,
and Blount Island Command agreed to a
one-year partnership to study how the
application of pRFID could improve business
processes
• Earmarks funded the study
What Were We Setting Out
To Accomplish?
• Ship Offload and Backload Asset Visibility
• MMC Production Status Tracking
– Equipment Locations and Maintenance Status
– Container and Mobile Load Status and Quality Assurance
– Unmanned Equipment Identification Deployable Automated
Cargo Measurement System Interface
• Arrival and Assembly Operations
– Already a Proven Value to the Commander in the Field
Deployment /
Implementation Issues
• DoD Lacks a Holistic pRFID Solution
– pRFID is not recommended for Vehicles or
Containers
– However it is recommended and being
implemented for all other accountable assets
– Consequently there are (2) incompatible
AITs that necessitate different infrastructure,
systems, and support
pRFID Implementation
Timeframe & Results• One year dedicated to evaluating the feasibility of applying
pRFID to 3 business Use Cases:
– Ship Offload / Backload Asset Visibilty
– Container Load / Mobile Load Asset Accountability
– Garrison Property Inventory
• pRFID application resulted in:
– Consistent reliability in tracking assets loaded aboard ship
– 100% accountability of assets being loaded into containers /
vehicles
– Up to 75% reduction in man-hours required to conduct a
physical garrison property inventory
• Extend the capability and benefit of available AIT by synergizing the
IUID mandate with advances in passive RFID technology to significantly
enhance Total Asset Visibility, production status, trend analysis, and
quality control during the MPF Maintenance Cycle.
• Enabled Hands-free Asset Visibility and Inventorying
• Item UII provided a common key for item identification
- Written to the passive RFID tag – One System
• Precision tools for item management and reporting during
Arrival and Assembly
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BICmd AIT
Implementation
AIT Selection• Ship Offload/Backload Billing
– Technologies Attempted:
• Barcode
• aRFID
• pRFID
Attribute Barcode Active RFID Passive RFID
Maintenance Free
Unmanned (Minimum 30’
Read Range)
Re-Writable
Low Cost
Durability (IP68)
Primary pRFID BenefitsGarrison Environment
• Increase productivity with refreshing new automated business processes
• Realignment of manpower currently implementing manual asset accounting methods
• Quickly locate critical equipment when it's needed an avoid purchasing new, redundant
assets
• Maintain more accurate physical inventories with less manual labor (labor savings can be
reduced by 75 - 90%)
• Potentially cut inventory costs
• Maximize on use of industry standards and commercial competition
• Trim down lost assets
• Improve security for critical assets
• Significantly increase quality assurance
Deployed environment
• Arrival and Assembly asset visibility and playbook control
• Provides CO with real time visibility and control of assets as they transferred from ship,
through staging, maintenance, and mobile load disassociation, to eventual distribution to the
units
pRFID Cost to Benefit Analysis
Category Year 1 Year 2 Year 3 Year 4 Year 5 Total
ML/CL 1,320,960$ 1,360,589$ 1,401,406$ 1,443,449$ 1,486,752$ 7,013,156$
MMC 176,896$ 182,203$ 187,669$ 193,299$ 199,098$ 939,165$
CMR Inventory 40,925$ 42,357$ 43,840$ 45,374$ 46,962$ 219,458$
Status Quo Totals 1,538,781$ 1,585,149$ 1,632,915$ 1,682,122$ 1,732,812$ 8,171,779$
Status Quo (Implementation Time - 1st year) 1,538,781$ -$ -$ -$ -$ 1,538,781$
ML/CL 511,291$ 9,691$ 9,691$ 4,845$ 4,845$ 540,363$
MMC 1,206,370$ 128,202$ 128,202$ 19,230$ 19,230$ 1,501,235$
CMR Inventory 113,104$ 8,376$ 8,576$ 8,783$ 8,997$ 147,836$
AIT / RFID Systems Support 275,000$ 284,625$ 294,587$ 304,897$ 315,569$ 1,474,678$
Passive RFID Totals 3,644,545$ 430,894$ 441,056$ 337,756$ 348,641$ 5,202,893$
Annual Quantitative Benefit $ (2,105,764) $ 1,154,255 $ 1,191,859 $ 1,344,366 $ 1,384,171 $ 2,968,887
Cumulative Quantitative Benefit $ (2,105,764) $ (951,510) $ 240,350 $ 1,584,716 $ 2,968,887 $ 2,968,887
Quantitative Benefit Analysis
Tangible
Benefits
Status Quo
pRFID Implementation
Positive Return On Investment By Year 3
Accomplishments
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• Validated the reliability and read range performance of
Passive RFID as effectively applied to Consolidation Layers 4 & 5
– i.e., Containers & Vehicles
• Mobile Inventorying of Principal End Items (PEIs)– Up to 75% reduction in time required to conduct inventory
• Real-time precision accounting & reporting of MPS assets – 100% accuracy -> Compared to 68% using other AIT methods
– Contingency and Exercise Support: – Exercise Freedom Banner 10 (Mokpo, ROK)
– Exercise Freedom Banner 11 (Thailand)
– 100% accountability and real-time reporting to the Ground CommanderNote: III MEF is undergoing planning to potentially use MPS and passive RFID to support
Humanitarian Relief in Northern Japan
• Application Status for Maritime Prepositioning Ships (MPS)– 8 MPS have PEIs and containers with passive tags applied
– 2 MPS are currently in production
Way Ahead
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• DoD Policy to:
– Expand ITV to support passive RFID read sites
– Common AIT for tracking all consolidation layers
– Unit Move
• Promote further fidelity of item location reporting to the
Warfighter
• Visibility beyond existing active RFID infrastructure