biosilica presentation bp02_16_2013v01
TRANSCRIPT
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Biosilica Commercialization Plans
Subbaraman Viswanathan, Ph.D.
Rajan K. Vempati, Ph.D.
Green Construction Material from Rice Hull Proven Pozzolan (Concrete additive) USED IN BRIDGES, RUNWAYS & HIGH RISE BUILDING Ready for Commercialization
Biosilica and Energy Corporation
B s E C
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Biosilica – A Commercial OpportunityRenewable cementitious material
)
Useful product from Agriculture WASTE• Revenue for Rice Mills• Saves energy
• Meets growing demand for pozzolans in CONCRETE applications
• Cheaper product• High rates of return for the
investor
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Concrete Additives MarketRICE HULL
Agricultural Waste – from Rice Mills 4 major rice growing states: Arkansas, Texas, California and Louisiana Ready availability; Cheap material - currently landfilled
Biosilica Potential and CompetitionIn ‘000 Tons
Material Rice Husk Biosilica Potential
Silica Fume & Precipitated Silica
North America 2,000 400 350Worldwide 90,000 18,000 1,400• Silica fume is the competitor for HPC use {Sale price $350 to $585/T} • Precipitated silica is a competitor in fillers and additives applications {Sale price
up to $1,000/T and higher} Needs bigger fonts - important
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Demonstration plant capacity:Rice Hull Feed rateBiosilica make
500 LB/Day100 LB/Day
Cost of building demonstration plant (using toll manufacturing)
$ 250,000
Demo plant operational expenses; less than 3 months of operation
$ 150,000
Sponsored testing(Using large scale testing needed for Accreditation)
$ 400,000
Marketing $ 100,000 Administrative (includes a chemist, an engineer and an operator)
$ 300,000
Commercial plant design (FEED = Front End Engineering Design)
$ 100,000
Licensing and other activities for commercial plant - $ 200,000 Total: $1,500,000
Demonstration & Marketing Effortsup to 18 months
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CAPITAL COST LIST
Equipment Estimated cost Delivery time
Main Furnace System – Power system, Control, rotary
$ 1.75 40 weeks
Feed handling, air and NG supplies
$ 0.75 22 weeks
Filters and scrubbers for pollution control
$ 1.00 25 weeks
Ground preparation $ 1.00 --
Furniture and fixtures $ 0.50 --
Working capital $ 1.00 20 weeks
Total $ 6.00 66 weeks
Estimates are in 2008 $s.Current costs adjusted for inflation $7.7 Million
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FinancialsAttractive return on Investment
Table 1: Process Economics SummaryPlant type Biosilica Plant
OnlyBiosilica Plant with Steam Generation
Capacity, TPY of Biosilica™ 18,000 18,000Steam generation, MLB/HR 0 112CAPEX $ 7.5 Million $ 7.7 MillionFeed Rice Hull cost (*) $10/T $10/T
Product Biosilica™ price (#) $350/T $350/T
Power sale price -- $0.08/KWH
IRR, % (&) 25 % 35%
NPV (8% rate) $11 Million $ 19 Million
Breakeven price for biosilica, #$ /T $250 $140
• Data from Anheuser Busch# from HPC concrete users& Bank rate 8%; 20 year loan; Debt/Equity Ratio 75/25
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First Biosilica Plant – Balance Sheet Data
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Need a slide to end the presentation