biomass upgrading and conversion technologies · biomass upgrading and conversion technologies...

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1 Biomass upgrading and conversion technologies Robert Dowdall ME MIEI University College Dublin 8th June 2015 – Arbor Final Conference, Brussels Principal investigator Prof. Ravindranathan Thampi, UCD Ireland Introduction Biomass Characteristics Conversion routes Brief Technology Overview Summary Page 2 Content

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Page 1: Biomass upgrading and conversion technologies · Biomass upgrading and conversion technologies Robert Dowdall ME MIEI University College Dublin 8th June 2015 –Arbor Final Conference,

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Biomass upgrading and conversion technologies

Robert Dowdall ME MIEI

University College Dublin

8th June 2015 – Arbor Final Conference, Brussels

Principal investigator Prof. Ravindranathan Thampi, UCD Ireland

Introduction

Biomass Characteristics

Conversion routes

Brief Technology Overview

Summary

Page 2

Content

Page 2: Biomass upgrading and conversion technologies · Biomass upgrading and conversion technologies Robert Dowdall ME MIEI University College Dublin 8th June 2015 –Arbor Final Conference,

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Page 3

Type of Biomass

Type of Biomass

Page 3: Biomass upgrading and conversion technologies · Biomass upgrading and conversion technologies Robert Dowdall ME MIEI University College Dublin 8th June 2015 –Arbor Final Conference,

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High moisture content 50% +

Low energy density

Bulky

Highly variable

Geographically Distributed

Prone to decomposition

Not suitable for direct use in most cases

Page 5

Biomass Issues

Page 6

Conversion Processes

Feedstock

Oil cropsRape, Sunflower

Vegetable oils etc.

Waste oil, Animal fats.

Starch & Sugar

Crops

Lignocellulosic

BiomassForestry, Grasses,

Energy crops etc.

Biodegradable

MSWWet food & farm

residues, Sewage

sludge, Manure etc.

Lignocellulosic residues

Conversion routes

Combustion

Trans-estrification or

Hydrogenation

Hydrolysis & Fermentation

Anaerobic Digestion

Pyrolysis

Torrefaction

Hydrothermal Carbonisation

Hydrothermal Liquefaction

Gasification & FT

Products

Solid

Liquid

Gaseous

Torrefied Fuel

Bio-coal

Char/Bio-char

Bio-Oil

Ethanol

Biodiesel

Syngas/Bio-methane/

Producer Gas

Heat & Power

Page 4: Biomass upgrading and conversion technologies · Biomass upgrading and conversion technologies Robert Dowdall ME MIEI University College Dublin 8th June 2015 –Arbor Final Conference,

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Page 7

Conversion Processes

Feedstock Conversion routes Products

Oil cropsRape, Sunflower

Vegetable oils etc.

Waste oil, Animal fats.

Starch & Sugar

Crops

Lignocellulosic

BiomassForestry, Grasses,

Energy crops etc.

Biodegradable

MSWWet food & farm

residues, Sewage

sludge, Manure etc.

Combustion

Trans-estrification or

Hydrogenation

Hydrolysis & Fermentation

Anaerobic Digestion

Pyrolysis

Torrefaction

Hydrothermal Carbonisation

Hydrothermal Liquefaction

Gasification & FT

Heat & Power

Lignocellulosic residues

Solid

Liquid

Gaseous

Torrefied Fuel

Bio-coal

Char/Bio-char

Bio-Oil

Ethanol

Biodiesel

Syngas/Bio-methane

Temperatures 700 – 1200 °C

Partial Oxidation – O2, Air, Steam, CO2

Products – H2, CO, CH4, CO2

Sensitive to % moisture & Size distribution

Page 8

Gasification

Page 5: Biomass upgrading and conversion technologies · Biomass upgrading and conversion technologies Robert Dowdall ME MIEI University College Dublin 8th June 2015 –Arbor Final Conference,

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Page 9

Gasification

Family 1 – Fixed bed

Updraft Downdraft Crosscurrent

Tar production decreasing

Page 10

Gasification

Family 2 – Fluidized bed Advantages

• Excellent gas/Solid Mixing

• Uniform Heating

• Capacity 2-10 higher than FB

• Less ash sintering issues at 700-900°C

• Tolerant of feedstock quality

Disadvantages

• Higher particulate levels

• Tar between UD & DD but can be

reduced with Catalyst

Ash

TRL: 6-7

Page 6: Biomass upgrading and conversion technologies · Biomass upgrading and conversion technologies Robert Dowdall ME MIEI University College Dublin 8th June 2015 –Arbor Final Conference,

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Temperatures 200 – 300 °C

Oxygen Free

Woody Materials

% Moisture impacts economics

Page 11

Torrefaction

Over 100 Patents investigated

More than 50% filed in the last 10 years

80% are directly heated, 3% Microwave, 17% indirectly

Screw & Drum concepts most advanced

Page 12

Torrefaction

TRL: 6 - 7

Page 7: Biomass upgrading and conversion technologies · Biomass upgrading and conversion technologies Robert Dowdall ME MIEI University College Dublin 8th June 2015 –Arbor Final Conference,

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Page 13

Reactor Comparison

Source: IEA (Modified)

Page 14

Pyrolysis

• Many different reactor concepts (Direct, Indirect) under

development

• Fast/flash pyrolysis more favourable longterm for bio-oil

production due to high heating rates & short residence times

• Very sensitive to material size distribution

• Tyre pyrolysis more developed due to homogeneous

feedstock TRL: 7-9

Page 8: Biomass upgrading and conversion technologies · Biomass upgrading and conversion technologies Robert Dowdall ME MIEI University College Dublin 8th June 2015 –Arbor Final Conference,

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Page 15

Product Yields

Temperature °C Residence time % Solid % Liquid % Gas

Torrefaction 200 – 290 Solids RT ~ 10 -60 min

70-80% Solid

Up to 5%

20-30%

Pyrolysis (Slow) ~ 400 Long vapour RT ~ Hours -Days

35% Char

30% 35%

Pyrolysis (Medium) ~ 500 Hot vapour RT ~ 10-30 s

25% Char

50% (2 phases)

25%

Pyrolysis (Fast) ~ 500 Short vapourResidence time ~ 1 s

12% Char

75% 13%

Gasification ~ 750 - 900 10% Char

5% 85%

Source: Bridgwater 2012

(modified)

All technologies highly sensitive to quality and characteristics of

the input material

Material availability will influence scale up

Need uniform feedstock locally

TRL’s not yet commercial for biomass

Tar formation still a major issue

Page 16

Technology Conclusions

Page 9: Biomass upgrading and conversion technologies · Biomass upgrading and conversion technologies Robert Dowdall ME MIEI University College Dublin 8th June 2015 –Arbor Final Conference,

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For more information please contact:

[email protected]

[email protected]

Page 19

Questions?

Page 20

TR Levels