biomass project development and financing: “ from woods to watts” presented by: thomas suffield,...
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BIOMASS PROJECT DEVELOPMENT AND FINANCING:“FROM WOODS TO WATTS”
Presented by: Thomas Suffield, Principal, Cedars Capital, LLCPresented to: Renewable Power Project Finance: The TutorialInfocast: Houston, TexasMarch 12 , 2008
2www.cedarscapital.com [email protected] Houston, TX (713) 554-3017
Thomas Suffield, Principal: Cedars Capital LLC
Education:
Background:
Cedars Capital, Houston, Texas based boutique Investment & Project Advisory Firm Downstream Power Plant Development and Financing
Development of gas, coal and renewable fired power projects Equity and Debt Project Financing and Capital sourcing for Commercial Entities
Track Record: Developed, Acquired or Financed over 2,500 MWs, valued at over
$3.5Billion. www.cedarscapital.com [email protected] (713) 554-3017
3www.cedarscapital.com [email protected] Houston, TX (713) 554-3017
Project Description
24 MegaWatt biomass power plant being constructed within the Abitibi recycled newsprint paper mill in Snowflake, Arizona. 2 year pre-construction development timeline Financial Close and Construction Start,
September, 2006 $55MM Project Financing led by CoBank,
represents the U.S. Farm Credit System Projected Commercial Operations, December
2007 Capture ½ of Eligible Production Tax Credits
Good mix with AZ’s wind and solar power
4www.cedarscapital.com [email protected] Houston, TX (713) 554-3017
Stakeholders, Players Project Developer
www.renegy.com
Robert M Worsley: Entrepreneurial and Corporate Experience Owner’s Rep: Scott Higginson
Approval Authorities: Permitting, Tax Exempt Bond Financing Financing Sources
Thornton Farish Owner’s Engineer: Evergreen Lender’s Engineer: Stone & Webster Technical Advisor: Carlson Small Power Consultants Owner’s Counsel: Bracewell & Giuliani Lender’s Counsel: Latham & Watkins Operator: Abitibi Consolidated
5www.cedarscapital.com [email protected] Houston, TX (713) 554-3017
Power Purchase Agreements Request for Proposal from Salt River Project (SRP) for Electricity Off-
take from Biomass Fueled Power sourced within Arizona AZ has a renewable portfolio standard increasing to of 15% from renewable
generation by 2025 Successful Bid, Negotiation of Preliminary Commercial Terms and Power
Purchase Agreement (PPA), Sept, 2004 20 year term for 10MWs, with incremental 10 megawatts for years 16-20
Negotiation with Arizona Public Service (APS) for an additional 10-14 MWs of Biomass Fueled Power for a 15 year term Off take fluctuates as a function of the plant’s auxiliary load
Both regulated utilities with strong financials/credit worthy off takers (SRP government owned) Differ from a commodity reseller or ‘non finance-able/credit worthy entity’
Green Credits: From Wood Waste to MegaWatts Both Utilities are purchasing Snowflake’s Renewable Energy Certificates
6www.cedarscapital.com [email protected] Houston, TX (713) 554-3017
Project Location Bidding Constraints
Deliver to SRP interconnection points in Arizona Close proximity to biomass fuel, existing infrastructure Abitibi Paper Mill Cost Effective Synergies
Capital Cost Savings Existing systems: Transmission Substation, Dedicated Transmission
Line, Control Room, Plant Security, Truck Weigh Station, Fuel Laydown area, Fuel Processing, existing Natural Gas line
Plant will actually backfill the transmission line, producing additional value
Operating Cost Savings Fuel Sourcing: Previous Pulp operation and continuous Paper Sludge
being landfilled Redundant Systems
Water Sourcing and Treatment, Black Start capability
7www.cedarscapital.com [email protected] Houston, TX (713) 554-3017
Equipment Procurement and Construction
Engineering Plant has increased in size 3 fold since original
sizing, given higher elevations Mix of New and Used Equipment
Abitibi Plant in Sheldon, Texas Conveyors, screw presses, etc. Forged steel steam drum
Technology New Babcock and Wilcox bubbling fluidized bed
boiler designed for this fuel application Procurement
8www.cedarscapital.com [email protected] Houston, TX (713) 554-3017
Fuel Sourcing June 20, 2002 Rodeo-Chediski wildfire started that ultimately
burned almost 500,000 acres of National Forest land in Eastern Arizona
Renergy (Wholly owned Subsidiary): Fuel Procurement, Processing and Logistics of woody waste material from surrounding area Business Plan: capture value from whole logs, aggregate fuel
sourcing (marketing/logistics) Government (USFS, BLM, Native American Sovereignty) owned
forest lands typically pays for forest stewardship Privately owned forest lands, typically is paid for forest stewardship
Largest forest logging operation in Arizona Numerous US Forest Service contracts being let to remove
biomass Green forest thinning activities, Forest Rehabilitation
Waste material from the region’s existing saw mills
9www.cedarscapital.com [email protected] Houston, TX (713) 554-3017
Fuel Sourcing Continued Abitibi produces 250 bone dry tons/day of waste recycled paper
Sludge Will provide 25% of the fuel for the plant
Acquire a 3 year fuel supply prior to start up Fuel will be chipped, typically has 7-10% moisture content from
the field Disposal site for wood waste Logistics: Rail and Trucking of biomass
Fuel Costs, distance traveled Dis-aggregation of vendors: individual jobbers/truckers
Snowflake will consume: 125,000 tons/year of forest thinnings @ 20% moisture 168,000 tons/year of paper sludge @ 50% moisture
Competitive Uses: Fuel pellets for wood stoves, garden mulch Most is burned in place/side of the mountain
10www.cedarscapital.com [email protected] Houston, TX (713) 554-3017
Project Financing Process of Identifying Financing Sources
Equity: Sponsor Contributed approx. $20MM Debt: Project Financed/avoidance of personal guarantee
Sizing constraints: Debt/Equity Ratios Debt Service Coverage Ratios Bonds: Limited by statute on what assets they can fund
CoBank: Lead arranger and underwriter JPMorgan/Chase: provided credit support to CoBank’s LCs Thornton Farish
Tax Exempt Bond Underwriter of Waste Projects Financing Structure
Project Debt: Construction and Term Loans Industrial Development Bonds (Backstopped by Letters of Credit)
Production Tax Credit Availability Developer Support Creative Nuances
11www.cedarscapital.com [email protected] Houston, TX (713) 554-3017
Approvals Permitting: Minimal given existing Abitibi footprint
Air Quality Permit issued by AZ Dept of Environmental Quality, without reopening the existing permit for the Abitibi Plant
Construction permit issued by Navajo County for buildings Large Generator Interconnection Permit and Transmission
Agreement Bond Approvals
Western States typically don’t utilize all of their tax exempt bond issuing capacity granted by U.S. Treasury/I.R.S.
AZ Dept. of Commerce awarded Private Activity Bond allocation Bonds issued by the State Show Low Industrial Development Authority was able to authorize up
to $39.25MM in bonds Project qualified under IRS guidelines as a “Solid Waste Treatment
Facility” Project was able to incorporate the authorized amount
12www.cedarscapital.com [email protected] Houston, TX (713) 554-3017
Risk/Reward Analysis Development Risk
Developer Provided Consideration/Credit Support to Power Off-takers Equipment/Development Risk Permitting Risk Financing/Interest Rate Risk
Construction Risk Construction Guaranties/General Contractor Wrap Developer Support
Operating Risk Equipment, Fuel Sourcing, Payment Risk, Performance/Operator Risk (PPA
compliance) Financial Risk
Bonds are swapped, eliminating interest rate risk PPA escalation: fixed rate, inflation adjusted Pricing Risk: Costs may still increase faster than revenues Abitibi Viability/Operational Risk
Regulatory Risk FERC, AZ utility regulation and environmental laws Tax law
Investor Risk Bond Holders are only exposed to JPMorgan/Chase credit risk, not project risk
13www.cedarscapital.com [email protected] Houston, TX (713) 554-3017
Market forces and Lessons Learned
Market Timing Early in latest wave of the Biomass Power Development life
cycle Market Forces
Price increases in capital cost components of source material including Commodities: steel, cement, anything with a high fuel cost
component Finished equipment and lead times: Lack of
Manufacturing/Infrastructure Capacity Boiler, generator, bag house, etc.
Market Strategy From Woods to megaWatts to projectWonder
14www.cedarscapital.com [email protected] Houston, TX (713) 554-3017
Social/Strategic Components
Environmentally Beneficial Healthy Forest Initiative
Forest Density (Crowding, Beatle Infestation, Drought) Lack of fuel degradability at altitude/humidity
Forest Beautification Abitibi: save landfill space, burn paper sludge
Economically Viable State and Utility diversification of fuel risk Job creation
Renewable Energy CO2 Neutral Secure supply of charred timber