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BILFINGER SALAMIS UK

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WE MAKEENERGYWORK.––––––

SERVICE OVERVIEW

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WE MAKE ENERGY WORK 5

INSPECTION SERVICES 7

FABRIC MAINTENANCE 9

SPECIALIST CLEANING 11

ARCHITECTURAL OUTFITTING 13

ACCESS SOLUTIONS 15

SPECIALIST TRAINING 17

SAFETY IS GOOD BUSINESS 19

WE CREATE. WE CARE. WE CAN.

WE MAKE IT WORK.

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BILFINGER OIL AND GASBilfinger’s Oil and Gas Division provide Maintenance, Modification and Operations (MMO) services to the offshore and onshore oil and gas industry, in the key markets of the UK, Norway, Denmark and the USA.

The division comprises four legal entities: Bilfinger Salamis Limited (UK), Bilfinger Industrial Services UK Limited (UK), Bilfinger Industrier AS (Norway), and Bilfinger Salamis Inc (USA), employing a total of 5,500 employees.

A range of integrated inspection, access, fabric and mechanical maintenance services and specialist products are provided to a range international and national operators.

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Lifecycle Optimisation

Operators in the energy industry look for assurance of asset integrity throughout the operational life cycle. Bilfinger Salamis UK deliver integrated services which support the structural integrity of ageing assets, maximising operating time, and protecting health, safety and the environment. More than 2,000 engineers, technicians and operatives provide services for the inspection, fabric maintenance and repair of offshore assets and onshore refineries.

Partner of Choice

Driven by a ‘German Engineering’ attitude, we master demanding tasks - with a tailored approach that is rich in ideas and innovation. Like no other company, Bilfinger brings together two complementary characteristics: engineering competence and service mentality. High quality and extensive experience are the foundations of our success. With this approach, we allow our clients to fully concentrate on their core business.

YOU FOCUS ON YOUR BUSINESS, WE TAKE CARE OF THE REST Bilfinger Salamis UK has over 40 years’ experience in maintenance and modification of industrial assets to extend service-life and increase productivity.

Closure/Shutdown

Optimisation

Production/Utilisation

ASSET LIFE CYCLERealisationPlanning/

Development

Efficiency Improvements

Modifications, Extension,

T

urnar

ound

Decommissioning

Planning/Engineering

Construction/InstallationBILFINGER

CUSTOMER

Maintenance, Operation

SERVICES

––– Maintenance and life extension of offshore platforms and onshore facilities in the oil and gas industry

CLIENTS ––– Operators in the key markets of oil and gas, refineries and petrochemicals

AREAS OF ACTIVITY

––– Non-destructive testing, insulation, corrosion protection, passive fire protection, access solutions, high-pressure jetting, cold cutting, waste management, asbestos management, tertiary repairs, architectural outfitting, specialist training

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Non-Destructive Testing - Continued, Safe Production

Bilfinger Salamis UK’s experienced inspection team delivers a full range of conventional and specialist inspection methods to clients, both onshore and offshore. Our team comprises multi-disciplined, dedicated professionals supported by our UKAS BS EN 17020 accreditations and ISO approved management systems.

We have c.200 NDT technicians who are engaged in the delivery of conventional and specialist NDT using rope access as appropriate. Our comprehensive range of advanced NDT systems can be utilised to provide effective and robust solutions to non-invasive inspection. Our specialists work with clients to deploy the most effective NDT techniques to sustain asset integrity.

Integrated Service

Our inspection personnel integrate with our fabric maintenance teams to provide multi-skilled teams of personnel with NDT, blasting, painting and insulation skills.

We offer a comprehensive service from survey and reporting, to development and execution of an achievable programme of repair. This Find and Fix approach drives significant cost savings and efficiencies whilst accelerating the execution and close out of anomalies.

• Reduced demand on onshore engineering personnel • Fewer mobilisations of personnel and equipment • Improved efficiency of work execution

INSPECTION SERVICESBilfinger Salamis UK’s inspection department use a range of conventional, non-destructive and specialist inspection techniques to aid operators in understanding the condition of their assets, with minimum disruption to operations.

Services:

• Conventional NDT

• Ultrasonic Testing • Radiographic Testing • Dye Penetrant Testing • Magnetic Particle Testing • Eddy Current Testing • Visual Inspection using Fibroscope / Boroscope / Video / CCTV • Hardness testing • Positive Material Identification using an XRF Analyser • Weld Inspection

• Advanced NDT

• Digital & Computed Radiography • Time of Flight Diffraction • Phased Array • Pulsed Eddy Current • Corrosion Mapping

• Onshore Facility - Radiography Bay • Darkroom facility with both manual and automatic film processors along with adjoining viewing areas and office space • Computed Radiography system • Lifting capability of 2 x 2.5 tons

Radiography Bay

Our inspection facility at Aberdeen’s Bridge of Don includes a radiography bay – specifically engineered to house isotopes of up to 40 curies of Se75, 40 curies of Ir192 or 160Kv of X-rays.

This offers Bilfinger Salamis UK‘s clients a radiography facility which is tailored to deliver radiographic inspections of process pipework, and enables them to review and validate NDT techniques prior to deployment.

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Strategies Aligned to Life of Asset

Bilfinger Salamis UK has over 40 years‘ experience in the application of protective coatings for corrosion protection of offshore installations, and we provide a key service to operators by ensuring that their fabric maintenance strategy is appropriate and cost effective for each of their assets, depending on its age and expected productive life.

Our highly-skilled operatives deliver a wide range of surface preparation and industrial coating techniques. We have qualified specialists in the field of surface preparation using hand and mechanical techniques, including ultra high pressure water jetting and grit blasting. Our certified coating inspectors have the capabilities to carry out specification review, fault diagnosis and third party inspections. We also have extensive experience and expertise associated with the provision of thermal insulation on both project work and term maintenance.

FABRIC MAINTENANCE Bilfinger Salamis has a track record of providing our clients with market leading solutions in fabric maintenance and platform support activities. Our aim is to reduce cost, improve safety and enhance environmental performance while maintaining or improving fabric integrity in line with requirement for field life expectancy.

Services Provided:

• Industrial Coating Solutions

• Surface preparation • Coating application • Coating inspection • Composite wraps and repair systems

• Insulation Solutions

• Hot and cold service applications • Acoustics • Winterisation • Personnel protection • Fire protection • Metallic and non-metallic cladding • Passive Fire Protection

• Multi-Skilled Crews • Multi-disciplined deck supervisors and coordinators • Banksman, slinging and rigging personnel • Fire equipment maintenance operatives • Heli-deck teams, HLO, HDA • Multi-disciplined heli-crews • Emergency response teams

Multi-Skilled Crews

Bilfinger Salamis UK prides itself on its highly skilled and competent resource pool. As such we can offer our clients multi-task rigging, deck and heli-deck teams, where each team member has a core technical skill in services such as scaffolding, insulation and painting.

Our multi-disciplined rigging and deck crews provide flexible and efficient platform support services that help to minimise operating costs and personnel numbers offshore whilst ensuring platform operations continue safely and effectively.

Late Life Product Solutions

We actively offer our clients bespoke Late Life asset solutions, which drive sizeable savings and efficiencies on ageing assets.

Depending on criticality and condition of the pipe work or steelwork, we engineer the latest solutions and product technology to help accelerate the project schedule.

Fit-for-purpose specifications include but are not limited to:

• Use of composite pipe wraps or repair systems for small repairs as opposed to always blasting and applying paint • Use of moisture tolerant and winter cure coating materials to maximise productivity, avoid extended curing times and minimise encapsulation requirements • Use of single or two coat paint systems where appropriate

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Multi-Disciplined Approach

Our multi-disciplined teams deliver essential supplementary services to clients‘ fabric maintenance programmes at every stage of operation, from routine monitoring and maintenance, to turnarounds and complex decommissioning workscopes.

This approach allows us to provide cost effective specialist cleaning and waste management solutions, ensuring safe, uninterrupted operations.

We have invested significantly in an extensive range of in-house equipment including ATEX-certified jetting units; Zone II vacuum transfer systems; caisson crawler inspection systems; thermal imaging cameras, tube cleaning systems and cold cutting equipment.

Our expert operatives are all trained to the highest industry standards, ensuring the safety of your operations.

Asbestos Management

To assist clients to comply with current legislation and requirements, Bilfinger Salamis UK is able to offer a full asbestos surveying service. If decontamination or removal is necessary we offer a quality, integrated service with a dedicated professional team. Removal is not necessarily the only option available, so we also provide an encapsulation and labelling service. The company is a full member of ARCA (Asbestos Removal Contractors Association) and ACAD (Asbestos Control and Abatement Division of TICA).

SPECIALIST CLEANING

Our range of specialist cleaning services form an integral part of our integrated approach to the managed maintenance of offshore platforms. We have the capability and experience to complement activities at all stages of a platform’s life cycle - safely, effectively and with no environmental impact.

Services Provided:

• NORM monitoring and removal

• Process line and flow management

• Cold cutting

• Vessel and tank cleaning

• Chemical cleaning

• Water jetting

• Waste management

• Camera inspection

• Asbestos management

• Decommissioning

• Inspection/surveying • Project management • Industrial waste management • Asbestos removal • Access systems • Cold Cutting

Decommissioning Services

Bilfinger Salamis UK can deliver integrated solutions to support clients‘ decommissioning requirements, and meet challenges associated with pre-engineering stages encountered within these activities.

Our decommissioning offering includes innovative access solutions, industrial cleaning, waste management, NORM removal, NDT inspection and specialist cutting technology.

Our decommissioning experience has provided us with extensive knowledge relating to cost modelling which has proven vital to our clients‘ project successes, including associated activities such as platform engineering down, preparation for removal, and subsequent structure and process deconstruction requirements.

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Design - Construct - Maintain

From minor repairs to full scale refurbishment and new builds, creating healthy, safe and prosperous spaces in which to live and work is our primary focus. Our design team deliver professional solutions for simple and complex spaces, improving workforce welfare and tailoring spaces to client specific requirements.

Through experienced analytical surveying and bespoke design our highly skilled workforce can deliver concept to completion services, including the development and implemention of innovative solutions to address increasing Person On-Board (POB) requirements.

Bilfinger Salamis UK design in line with client specifications, sector specific regulations, standards and codes including ABS (American Bureau of Shipping), DNV (Det Norske Veritas), HSE (Health & Safety Executive), NORSOK (Standard Norge).

Bespoke Solutions

GRP: Our in-house design team engineer a range of innovative glass reinforced plastic (GRP) products in line with client requirements. Our specialists can design, fabricate and install solutions including, but not limited to: acoustic enclosures; equipment cabinets; access hatches; doors; windows; louvres, and roof panels.

Fixtures and Fittings: Complex areas are often unproductive and require ingenuity. Bilfinger Salamis UK designs and delivers bespoke furniture to allow our clients to make the best use of their valuable space.

ARCHITECTURAL OUTFITTING

Marine and offshore installations require more than just ceilings, walls and floors. With a full understanding of the challenging worksite conditions that your workforce endure daily, Bilfinger Salamis UK’s architectural department are dedicated to finding creative solutions for difficult spaces.

Services Provided:

• Complete marine & offshore accommodation and refurbishments

• Feasibility studies

• Offshore survey / data collection

• Creation of FEED (Front End Engineering Design)

• Detailed design drawings & 3D visualisations

• Discipline specific engineering

• GRP Solutions - acoustic enclosures; equipment cabinets; access hatches; doors; windows; louvres, and roof panels

• Facility Utilities Services - HVAC and refrigeration,electrical & instrumentation, domestic plumbing, telecommunications

• Offshore door and window maintenance and replacement

• Bespoke furniture solutions

Minor Modifications - Survey, Design, Manage, Execute

We have built a track record for delivering minor engineering scopes such as handrails, grating, brackets and tertiary steelwork. These minor modifications involve simple processes and procedures and offer benefits such as: • Accelerated anomaly close out • Simplified end to end process • Reduced engineering and design costs • Reduced interfaces • Increased efficiency which drives cost savings

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Scaffold Design Service

Offering a comprehensive scaffold design service, our dedicated team of scaffold engineers provide technical knowledge and designs for temporary support structures, cantilevered and suspended access, temporary buildings, covered structures, bridges and various other design solutions. In addition to conventional tube and fittings, we utilise innovative system scaffolds to ensure efficient and cost-effective delivery of services in compliance with regulatory requirements.

Our detailed drawings for complex scaffold requirements ensure that scaffolding solutions meet clients‘ exact specifications and are provided on a fully-designed and costed basis. Our engineers are certified to travel to offshore installations to provide surveys and inspections.

All Bilfinger Salamis UK scaffolders are fully trained in working at height and hold the relevant qualifications to prove competency. Regular assessment and training is given at our in-house training facility.

Rope Access

Industrial Rope Access is a proven method of achieving a safe work position at height or in areas of difficult access.

Bilfinger Salamis UK is accredited by IRATA (Industrial Rope Access Trade Association) and provides rope access technicians for both offshore and onshore requirements.

Bilfinger Salamis UK can provide multi-discipline teams using rope access to carry out a complete range of specialist tasks.

ACCESS SOLUTIONS

At Bilfinger Salamis UK, our goal is to deliver innovative access solutions in a safe, timely and cost effective manner that meets customer goals and expectations. Following an initial survey, we determine the best way to access a job, in compliance with current Work at Height regulations.

Services Provided:

• Rope Access Services

• NDT and structural inspection • Electrical installation and maintenance • Fire and gas maintenance and surveys • Specialist cleaning • HVAC and refrigeration • Welding and hot works • Bolt tensioning • Mechanical services and rigging • Blasting, painting and PFP • Insulation and cladding • Construction • Decommissioning

• Scaffold Solutions

• Scaffold design • Conventional tube and fitting • System scaffold • Worksite habitats and encapsulation systems

• Bilfinger Underdeck Access System

Bilfinger Underdeck Access System (UAS)

Bilfinger UAS has been developed by Bilfinger and Layher to achieve an underdeck access platform with minimal contact points to underdeck existing steel beam framework.

The system offers the flexibility to overcome various types of structural, plant and pipework obstructions normally encountered in congested offshore/onshore locations. Additionally, Bilfinger UAS can cantilever past the platform edge by 2m, which makes this product unique compared to other alternative access products currently available.

Bilfinger UAS is fully compliant with industry legislation and BSEN12811-1. Due to its lightweight design and ease of installation, the system reduces potential exposure to manual handling and working at height activities.

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Trade-Based Training

The offshore industry can be unpredicatable and often requires personnel to mobilise within a day. This means that it’s essential that workers have all of the necessary qualifications required and are competent to complete work needed when they arrive on the platform. The Bilfinger Salamis Skills Centre is OPITO, ARCA, ICATS and Water Jetting Associaion accredited, and provides a range of industrial trade qualifications. Our training courses combine theoretical knowledge and practical experience to develop advanced skills in personnel operating within technically demanding industries.

As well as providing dedicated training services to external clients, the Bilfinger Salamis Skills Centre also acts as the cornerstone for the continued development of over 2,000 Bilfinger Salamis UK personnel. We play a key role in the recruitment, training and retention of the next generation of industrial workers by ensuring that delegates receive the highest standard of training, in line with client requirements and legislation, and exceed international industry standards.

Consultancy

At the Bilfinger Salamis Skills Centre, we are aware of the growing need for flexible training for onshore and offshore projects. Our in-house team of training experts specialise in developing customised packages to respond to specific client/project needs.

Our consultants have extensive experience of identifying work scopes, highlighting training requirements and competency gaps and developing programmes which are compliant with all legislative and industry requirements.

SPECIALIST TRAINING

The Bilfinger Salamis Skills Centre, based in Aberdeen, Scotland, is a leading provider of specialist training and consultancy services. We provide a range of industry-specific trade courses at our single-site facility, and can also provide bespoke courses at your own premises.

Courses Provided:

• Bilfinger Working at Height

• Confined Space and Vessel Entry

• Offshore S-Cape Emergency Evacuation System

• OPITO Painting and Blasting Training Standard

• ICATS Coatings Applicator Training

• High-Pressure Water Jetting

• Abrasive Wheels

• Surface Preparation - Bristle Blasting

• Asbestos Awareness

Services:

• Facility Hire

• Consultancy

• On-Site Training

Facility Hire and On-Site Training

Our facilities are equipped to meet the extensive safety and technical training needs relating to a variety of trade-based testing, including Working at Height, Blasting and Painting and Confined Space Vessel Entry.

Offering scope for theoretical instruction as well as practical training, the facility consists of three fully equipped classrooms, meeting and conference rooms along with a CBT room, a mobile confined space training unit; rigging and lifting frame; blasting tent; scaffolding area, and high-pressure water jetting units.

Our instructors have many years’ experience in delivering quality training packages specific to your workforce, at their worksite, in challenging environments onshore and offshore.

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• KNOW THE RISK

• FOLLOW THE RULES

• WORK TOGETHER

• MAKE A DIFFERENCE

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Behavioural Safety

Bilfinger bears responsibility for employees, customers, society and the environment. Therefore, the topics of health, occupational safety, environment and quality are of the highest importance. Responsible and sustainable action, the active involvement of all employees and open dialogue are the basic requirements for mutual success.

Our HSEQ management is responsible for the implementation of the relevant group principles and supports corporate responsibility towards customers, employees and society.

Act Safely

Our Act Safely programme encourages staff to deliver safety excellence through cultural change that will ensure that everyone who works for us displays the right behaviours and makes the working environment a safer place.

The programme consists of four elements: a Safety Charter stating our safety values which all employees must sign, Safe Cards (or client equivalents) to eliminate hazards from the workplace; Peer Audits, which identify best practice and areas of risk, and finally Active Coaching, which embeds safety behaviours and brings about a safer working environment.

The Act Safely programme supports and encourages a positive culture, openness and transparency as well as a continuous improvement process.

Compliance

At Bilfinger, compliance is about more than just following the law - compliance is part of our culture.

It means transparency, responsibility, security and integrity in dealing with business partners and colleagues. Only by observing these principles can we be successful as a company.

Bilfinger expects all of its employees, subcontractors and clients to put this corporate philosophy into practice. To help our staff master complex or sensitive situations, Bilfinger has enacted compliance regulations that apply throughout the group.

SAFETY IS GOOD BUSINESS

Our Act Safely programme encourages all employees to deliver safety excellence through cultural change that will ensure that everyone who works for us displays the right behaviours, and makes the working environment a safer place.

Accreditations

ISO 9001: 2008 Quality Management System certificate of approval

ISO 14001: 2004 Environmental Management System certificate of approval

OHSAS 18001: 2007 Occupational Health & Safety Management System certificate of approval

ISO 17020: 2012 Inspection Management System certificate of approval

IRATA Full Member Operator certificate of approval

SEPA Waste Management Licence

HSE Licence No. 021304694 to undertake work with asbestos

Associate Member Certificate of The British Institute of Non-Destructive Testing

The Water Jetting Association Membership Certificate

Chartek Fireproofing System Qualified Applicator Certificate

SQA Accreditation Certificate

OPITO Training Assessment Centre for Blaster/ Painting Training

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Bilfinger Oil and Gas

Bilfinger Salamis UK 4 Greenhole Place Bridge of Don, Aberdeen Scotland, AB23 8EU Phone +44 1224 246000 info.salamis@bilfinger.com www.salamis.bilfinger.com