bilda marketing booklet 2020 - ens2€¦ · din 18516-1:2010-06 – cladding for external walls,...

bilda.net

www.bilda.netwww.bilda.net

3a Ivan Borimechkata St.

T: +359 2 9744 888E: [email protected]

Hubertusallee 8416548 Glienicke, GermanyT: +49 33056 434930E: [email protected]

P.O Box 410268, 4101, Platinum Tower Cluster I, Jumeirah lake tower

T: + 9714 456 3387E: [email protected]

Edition 2020

www.bilda.netwww.bilda.netwww.wetri.dewww.hometile.ae

Part A System Components 5

22

26

29

2425

Part B

Part D

Part E

Assembly

Selected Reference Projects

Selected Documents

Part C Slotting & Drilling RigHandheld Slotting Machine

Contents

Traverses

SplicersYokesClipsFramesAccessories

Vertical Strut AssemblyHorizontal Strut Assembly

4

5 8101112151920

2223

BILDA Description

Brackets

4

BILDA Overview

BILDA is an innovative technology for assembly of structures and mechanical fixing of cladding panels which comprises the following basic components:

BILD-ing kit. А modular set of square profiles, Q-channeled at corners, and versatile elements that can form various structures through quick dovetail coupling – from flat grids to spatial constructions and entire independent structures. These can incorporate mechanically fixed layers to form cladding skins for facades or other applications.BILDA components are produced from aluminium alloy EN AW 6063-T6.

Cladding method. А precision slot technique that allows for innovative slot-and-blade attachment of the skin elements to the substructure. The precision slot is a minimally invasive cut in the side of the panels that spares their thickness and their strength, respectively. The blades of the fixing clips tie back the panels by penetrating the slots. The ‘slot-and-blade’ connection also allows for even distribution of stress from horizontal load.

Know-how. Assembly rules, detailing, technical data, instructions and methodology, precision slot milling guidelines – all developed through study, modelling, testing and practice.

Slotting machinery. Patented machinery and tools for milling the precision mortise slots in panels by a low-cost cutting process. A range of efficient rigs for the factory and construction site as well as handheld

These are equipped with cuttingmachines is available.

discs for all cladding materials.

Features & Advantages

Versatility. The modular set of elements can be used to just cover walls and create simple cladding layers. It can also help model the cladding layer in a ‘bas relief’ manner or create ‘haut relief’ features and façade elements.

Low cost. BILDA accomplishes structures of excellent strength-to-cost ratio due to its integrity. Labour time is saved through quick connections. Panel thickness may be reduced via the flat precision slot. Slots are the easiest cladding panel mortise due to machining through cutting.

Universality. A wide range of fixing clips of different size and shape can support panels from all materials, of different thickness and configuration. The clips, in addition to the preferred ‘slot-and-blade’ method, can handle all known fixing methods - the ‘hole-and-dowel’, ‘undercut’ of different types, etc. These can be employed next to each other.

Basic assemblies. Vertical strut assembly - mainly for ‘landscape’ orientation of the cladding panels.Horizontal strut assembly - mainly for ‘portrait’ orientation of the cladding panels.

Pre-planned solutions. For feature nodes within the cladding areas (corners, reveals, copings, etc.) and for interface fragments (to curtain walls, windows, doors, roofs).

Regulations. BILDA cladding system has been designed and executed in accordance with European building regulations: ▪ EN 1990: Eurocode – Basis of Structural Design

▪ EN 1991: Eurocode 1 – Actions on Structures

▪ EN 1999: Eurocode 9 – Design of Aluminium Structures

▪ DIN 18516-1:2010-06 – Cladding for external walls, ventilated at rear

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Y - Bracket

1 111 1121 111 111

1 121 114

Additional surface treatment is possible at request.Standard brackets are manufactured with an opening for M8 anchor size.

16013

0

25

75

37,5

75

16013

0

30

115

5

PA

RT

AB

RA

CK

ET

S

6

1 131 111

U - Bracket

1 181 111

1 151 111 1 151 112

U - Bracket - heavy duty

54

180

75

25

60

110

75

25

150 160

25

75

150 160

37,5

75

PA

RT

AB

RA

CK

ET

S

1 141 111

1 141 112

1 141 113

L - Bracket U - Bracket

1 171 111

1 171 111 & 1 251 111

41,5

105

75

25

65

150

75

65

150

37,5

65

150

130

25

25

45

65

7

PA

RT

AB

RA

CK

ET

S

Traverse Double

1 211 1121 211 111

1 221 111 1 221 112

170

10

0

142

10

0

142

75

170

75

8

PA

RT

AT

RA

VE

RS

ES

Traverse Triple

1 241 111 1 241 112

Traverse Double

1 261 111

1 271 111

1 231 111

Traverse Single

52

75

119

75

100

10

0

100

75

201,5

10

0

9

PA

RT

AT

RA

VE

RS

ES

Moment of Inertia Ix (cm4) 10,55

Iy (cm4) 10,55

Section Modulus Sx (cm3) 4,69

Sy (cm3) 4,69

Moment of Inertia Ix (cm4) 9,57

Iy (cm4) 9,57

Section Modulus Sx (cm3) 4,25

Sy (cm3) 4,25

1 311 111

1 321 111

1 361 111

1 351 111

* Struts of 130 mm and 150 mm are available.

Ix (cm4) 15,03

Iy (cm4) 12,84

Sx (cm3) 6,68

Sy (cm3) 5,71

Ix (cm4) 12,63

Iy (cm4) 12,63

Sx (cm3) 5,61

Sy (cm3) 5,61

Moment of Inertia

Section Modulus

Moment of Inertia

Section Modulus

1,2

1,2

1,6

1,6

1,6

1,6

3

1,6

10

ST

RU

TS

/ P

RO

FIL

ES

PA

RT

A

Splicer 4A Ix (cm4) 2,13Iy (cm4) 2,13

Sx (cm3) 1,46

Sy (cm3) 1,46

Ix (cm4) 7,82

Iy (cm4) 7,82

Sx (cm3) 4,05

Sy (cm3) 4,05

Splicer 4C

1 411 111

1 451 111

Moment of Inertia

Section Modulus

Moment of Inertia

Section Modulus

15

0

15

0

11

SP

LIC

ER

SP

AR

T A

Splicers are produced from aluminium alloy

EN AW 6063-T6 (mill finish). Additional surfacetreatment is possible at request.

1 611 111 1 621 111

1 631 111 1 641 111

Art. Number Rg (kN) Rw (kN)

1 631 111 0,50 0,05

1 641 111 0,50 0,05


1 611 111 0,86 0,45

1 621 111 0,86 0,45

141,7

45

Rw

Rw

45

141,7

Rw

Rw

85

45

Rw

Rw

85

45

Rw

12

PA

RT

AY

OK

ES

1 612 111 1 622 111

1 613 111 1 623 111

45

62.6

Rg

RgRw

Rw

62,6

45

Rg

Rg

Rw

Rw

4

5

90,6

62,6

45

Rg

Rw

13

YO

KE

SP

AR

T A

1 612 111 0,66 0,72

1 622 111 0,66 0,72


Yokes are produced from aluminium alloy EN AW 6063-T6 (mill finish). Additional surface treatment is possible at request.


1 623 111 0,66 0,72 ÷ 0,36

1 613 111 0,66 0,55

Rw

Rg

90,6

45


1 624 111 0,66 0,55

1 625 111 0,66 0,55 ÷ 0,23

1 624 111 1 625 111

1 633 111

1 626 111

1 632 111


1 626 111 0,66 0,16

1 633 111 0,66 0,30

1 632 111 0,66 0,39

45

62,6

Rg

Rw

90,6

45

Rg

Rw

100,6

45

Rg

Rw

Rg

Rg

Rw

Rw

88,6

45

Rg

Rg

Rw

Rw

130,6

45

YO

KE

S

14

PA

RT

A

Art. Number Material Rg, max (kN) Rw, max (kN) Panel Thickness (mm)

1 730 121 0,64 0,68 15

1 730 221 0,64 0,50 15

1 730 321 - 0,50 15

1 730 121 1 730 3211 730 221


1 731 121 0,42 0,68 20

1 731 221 0,42 0,50 20

1 731 321 - 0,50 20

1 731 121 1 731 221 1 731 321

25

Rw

25

Rw

25

Rw

Rw

25

Rw

25

Rw

Rw

25

Rw

15

PA

RT

AC

LIP

S

Yoke Clip Bottom

Yoke Clip Bottom Yoke Clip TopYoke Clip Middle

Yoke Clip TopYoke Clip Middle


1 732 121 0,54 0,68 30

1 732 221 0,54 0,50 30

1 732 321 - 0,50 30

1 732 3211 732 2211 732 121


1 733 121 0,66 0,68 40

1 733 221 0,66 0,50 40

1 733 321 - 0,50 40

1 733 3211 733 2211 733 121

25

Rw

Rw

25

Rw

25

Rw

25

Rw

Rw

25

Rw

25

Rw

16

PA

RT

AC

LIP

S

Yoke Clip Bottom




1 720 121 0,64 0,68 15

1 720 221 0,64 0,50 15

1 720 321 - 0,50 15

1 720 121 1 720 221 1 720 321


1 721 121 0,42 0,68 20

1 721 221 0,42 0,50 20

1 721 321 - 0,50 20

1 721 121 1 721 3211 721 221

25

Rw

25

Rw

Rw

25

Rw

25

Rw

25

Rw

25

Rw

Rw

17

PA

RT

AC

LIP

S

Yoke Clip Bottom




1 722 121 0,54 0,68 30

1 722 221 0,54 0,50 30

1 722 321 - 0,50 30

1 722 121 1 722 221 1 722 321


1 723 121 0,66 0,68 40

1 723 221 0,66 0,50 40

1 723 321 - 0,50 40

1 723 121 1 723 221 1 723 321

25

Rw

25

Rw

Rw

25

Rw

25

Rw

25

Rw

Rw

25

Rw

18

PA

RT

AC

LIP

S

Yoke Clip Bottom



1 741 111

Combo Clip


1 741 111 0,48 0,62 10 - 20


1 736 211 0,30 0,80 Up to 18 mm

1 736 211

Frame Holder

1 736 212

Ix (cm4) 1,73

Iy (cm4) 3,46

Sx (cm3) 1,15

Sy (cm3) 2,03

Moment of Inertia

Section Modulus

Rw

Rw

Rw

Rw

Rw

19

PA

RT

AC

LIP

S/F

RA

ME

S

Frame Profiles are produced from aluminium alloy EN AW 6063-T6 (mill finish). The standard lengthof the profiles is 6 m. They can be produced in different lengths and with additional surfacetreatment at request.

1 922 111

1 921 111

1 911 111

Patch Fixing Set

1 912 111

20

PA

RT

AA

CC

ES

SO

RIE

S

Thermal Insulation Fixing Set

Serrated washer1 962 111

1 961 111

1 951 111

21

PA

RT

AA

CC

ES

SO

RIE

S

Vertical strut assembly is designated mainly for

The Bracket is attached to the exterior wall of the building and carries all other elements of the con-struction. It transfers the loads applied on the clad-ding to the primary structure of the building.

The steel fasteners according to static calculations.

The Yokeinto its grooves. Its function is to carry the clips and to

The Yoke Clips are hooked to the yoke. Their functionis to support the cladding panels.

Bottom

Reveal Corner

Middle

22

VE

RT

ICA

L S

TR

UT

AS

SE

MB

LYP

AR

T B

Horizontal Strut Assembly

Horizontal strut assembly is designated mainly for

The Bracket is attached to the exterior wall of the building and carries all other elements of the building envelope. It transfers the loads applied on the cladding to the primary structure of the building.

The drilling screws.

The Strut Clips function is to support the cladding panels.

Bottom

Reveal Corner

Middle

23

HO

RIZ

ON

TA

L S

TR

UT

AS

SE

MB

LYP

AR

T B

Technical Data

Model

(L*W*H) 1160*760*1050 mm 1160*920*1050 mm 1500*920*1050 mm

Panel (W*H) max. 1800*1000 mm max. 1800*1200 mm max. 2200*1200 mm

Type Standard or Detachable

Power Supply 220 V / 10 A ~50/60 Hz

Normal Working min. 0°C, max. 35°C

Speed of the Motor from 5000 min-1 to 25 000 min-1

Power Rating 2200 W

Net Weight 51 kg 58 kg 67 kg

Slotting Disc min. Ø40 mm, max. Ø70 mm

Drill Bit Ø6 mm, Ø8 mm, Ø10 mm, Ø12 mm

Power Cord Length 5 m

Variable Speed Yes

Collet Capacity

Panel Thickness min. 8 mm, max. 60 mm

Slot Thickness min. 2 mm, max. 10 mm

Drilling Depth 25–45 mm (Horizontal/Side), 6–15 mm (Vertical/Back)

Slotting & Drilling Rig

DescriptionThe slotting rig makes narrow half-moon precision slots in the sides of facade panels of various materials.

cladding system which comprises a special grid substructure and interface components. The machine is designed for productivity and ease of use. It can easily be converted into a drilling rig for holes (in the back or sides of the panel) with a diameter of 6, 8, 10 mm.

Features ▪ Solid and robust frame made from corrosion resistant aluminium alloys and stainless steel

▪ Multidirectional rolls for easy manipulation of the panels on the work table

▪diamond discs and drilling bits

▪ Horizontal and vertical adjustment of the motors to accommodate varying thickness of all types of panels

▪ Limitation wheels and guide rollers ▪ Available with brushed and brushless electric motors

▪ Possibility for processing larger panels by attaching an optional motor rail extension and/orconveyor work table extension

Advantages ▪ Easy to operate without any special technical training of the operator

▪ Light, compact and easily transportable

▪ Slots/holes are produced with

▪ High performance generates fast return on initial investment

▪ Universal application for various types of façade panels

▪ Equipped with a water tank and a compact pump forming a closed circulating system, which removes the need for constant water supply

▪ Integral water system cooling the processing tools and reducingdust production

▪ Easy maintenance and mobility24

SL

OT

TIN

G &

DR

ILL

ING

RIG

PA

RT

C

Technical Data

Model

Power Supply 220 V / 5 A ~50/60 Hz

Normal Working min. 0°C, max. 35°C

Speed of the Motor from 5000 min-1 to 25 000 min-1

Power Rating of the Motor 1050 W

Power Rating of the Water Pump 25 W

Net Weight 4.7 kg

Slotting Disc min. Ø40 mm, max. Ø70 mm

Power Cord Length 5 m

Variable Speed Yes

Collet Capacity

Panel Thickness min. 8 mm, max. 60 mm

Slot Thickness min. 2 mm, max. 10 mm

Handheld Slotting Machine

DescriptionThe handheld slotting machine makes narrow half-moon precision slots in the sides of façade panels of various materials. The slots are inherent tosystem. The machine is designed for productivity and ease of use. It is guided by hand and incorporates an easy to use visual guiding aid.

Features ▪ Solid and robust frame made from corrosion resistant materials

▪ Base plate for easy guiding of the machine over the surface of the cladding panel

▪diamond discs

▪ Vertical adjustment of the motor to accommodate varying thickness of all types of panels

▪ Easy to adjust visual guiding aid for feeding parallel to the sides of the cladding panel

Advantages ▪ Easy to operate without any special technical training of the operator

▪ Stable and easy to use guiding system

▪ Light, compact and easily transportable

▪ Slots are produced with precise

▪ High performance generates fast return on initial investment

▪ Universal application for various types of façade panels

▪ Equipped with a compact pump ▪ Easy maintenance and mobility

25

HA

ND

HE

LD

SL

OT

TIN

G M

AC

HIN

EP

AR

T C

(1999–2000) (2000–2001)

Administration buildingTyumen, Russia(2000–2001)

Residential building

(2002)

(2004) (2006–2007)

26

SE

LE

CT

ED

RE

FE

RE

NC

E P

RO

JE

CT

SP

AR

T D

Mixed use building

(2007–2008)

Residential buildingChaussestrasse 121 Berlin, Germany(2013)

(2013) (2014)

Residential buildingBerlin, Germany(2015)

Frankfurt am Main, Germany(2014–2015)

27

SE

LE

CT

ED

RE

FE

RE

NC

E P

RO

JE

CT

SP

AR

T D

University Student Activities and Athletic FacilitiesShadadiya, Kuwait(2019-)

Halkidiki, Greece(2016–2018)

Mixed use building

(2017–2018)

Endingen, Germany(2017)

Residential buildingDubai, U.A.E(2018)

Limassol, CyprusApartment complex

(2019-)

28

SE

LE

CT

ED

RE

FE

RE

NC

E P

RO

JE

CT

SP

AR

T D

29

SE

LE

CT

ED

DO

CU

ME

NT

SP

AR

T E

30

SE

LE

CT

ED

DO

CU

ME

NT

SP

AR

T E

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