beta 50 minitrial manual de reparatie www.manualedereparatie

8/9/2019 Beta 50 Minitrial Manual de Reparatie Www.manualedereparatie

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MINITRIAL 50

Grazie p er la fiducia a c c ordata e b uon divertime nto.Con questo manuale abbiamo voluto darle le informazioni necessa-rie p er un co rretto uso e una b uona ma nutenzione de lla sua mo to.

MINITRIAL 50

We would like to tha nk you fo r your trust in us.Within this ma nua l we a re p lea sed to give yo u the nec essaries informa-tions to use a nd ma intain your b ike p rop erly.


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AVVERTENZA

Si ra c c om a nd a , d op o la p rima ora d i a llena me nto, d i c ontrolla re tutt i i serra g gic on p a rt ic o lare a t tenzione a :

Pedane Co p ertura a mm ort izza tore Ra g g i ruot e Ammortizzatore Bulloneria motore Corona Ca rter sott om oto re

ATTENTION

Afte r the first training hour, che c k all the tighte nings a nd in pa rtic ula r m a nner:

Footrest Shoc k ab sorber c over

Whe el rims Shoc k ab sorbe r Eng ine b olts a nd nuts Rea r sp roc ket Bump er plate


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ECOLOGIC DRIVE

The no ise a nd the p ollution of eve ry vehicle d ep end s onhow it is driven.

We strongly recommend you to drive steadily, withoutstrong ac ce leration a nd dec eleration.

During off roa d use do not d am ag e the environm ent, avoidnoise a nd e verything tha t c an disturb persons and a nima ls.

Use a spo rt d rive o nly on rac e c irc uits

SAFE DRIVE this vehicle must only be run on rac etracks and away

from normal roads. Parents are responsible for the safetyof children, therefore they must pay the utmost attentionto them;

alwa ys wea r your safe ty helmet, c orrec tly fa stened ; drive with your hand s and fe et in the c orrec t d rive position; use b oth b rakes; ta ke ca re when the road is we t, dirty, slipp ery; do not start the e ngine in enc losed spa c es.

Drive carefully, to preserve your own and the other lives.Respect the nature. Always wear the he lmet.

GUIDA ECOLOGICAIl rumore e linquinam ento p rod otto d a o gni veic olodipende in larga misura d a c ome co ndotto.

Le raccomandiamo di guidare in maniera regolare,senza forti ac c ellerazioni e de c elerazioni.

Durante la guida in fuoristrad a non a rrec are d anni a llanatura, fare il minor rumore possibile, evitare qualsiasic om po rtam ento c he p ossa d isturba re p ersone e danimali.

Pra tica re una g uida spo rtiva solo su appo siti c irc uitichiusi.

GUIDA SICURA l'utilizzo di questo veicolo pe rmesso solo in pista o

fuoristrada e non in strada normale. I genitori, comeresponsabili de lla sicurezza de l figlio, sono tenutipertanto a verificare che c i avvenga;

indossare sempre casco omologato ed allacciato; guida re sem pre c on e ntram be le ma ni sul manub rio

ed i pied i sulle p ed ane ; non t ra inare o fa rsi tra inare da altri veic oli; utilizzare entrambi i freni, facendo particolare attenzio-

ne in c aso di fond i sc ivolosi (piog gia, fang o, guida infuoristrad a ec c .);

non a vviare il mo tore in amb ienti chiusi.

Guidare con prudenza, nel rispetto della natura che cicirconda, indossare sempre il casco, sono dimostrazionidi profonda civilt.


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SECTION 1 GENERAL INFORMATIONMa in pa rts........................................................... 8Veh icle iden tifica tion da ta ............................... 9Hand drive c ontrols .......................................... 10Technica l d a ta ............................................11, 12Elec tric a l d iag ram ............................................13

SECTION 2 OPERATION AND USEChecks and maintenanc eb efore a nd a fte r use ........................................ 16Fue ling op erat ions ............................................17Recommended lubricants and liquids...........18Brea king in .........................................................19Sta rtup ................................................................ 20

SECTION 3 MAINTENANCE AND CHECKSGe arbox o il........................................................22Air filte r................................................................23Spark p lug .......................................................... 25Brakes .................................................................26Chec ks af te r c lea ning ......................................27Ma intena nc e schedule ...................................28

CAP.1 CONOSCENZA DEL VEICOLOElementi p rinc ipa li .............................................. 8Dati identifica zione veic olo .............................. 9Comand i............................................................ 10Da ti te c nic i .................................................. 11, 12Sc hema ele ttrico .............................................. 13

CAP.2 FUNZIONAMENTO E UTILIZZOCo ntrolli e ma nutenzione p rimae do po l'ut ilizzo ................................................. 16Op era zioni d i rifornime nto ............................... 17Lub rificanti e liqu idi co nsigliat i ........................ 18Rodagg io ........................................................... 19Avvia mento ....................................................... 20

CAP.3 MANUTENZIONE E CONTROLLIOlio c arte r.......................................................... 22Filtro a ria ........................................................... 23Cand ela ............................................................. 25Fren i .................................................................... 26Co ntro lli do po la p ulizia ................................... 27Ma nute nzione p rogramm ata ......................... 28

INFORMATIONS

INF

ORMAZIONI


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CAP.4 REGOLAZIONIRegolazione freni .............................................. 30Reg ola zione minimo ........................................ 32Reg ola zione g ioc o gas.................................... 32Controllo e reg olazione gioc o sterzo ............ 33Tensiona men to c a tena ................................... 34

Reg olazione amm ortizza tore posteriore ....... 35

CAP.5 COSA FARE IN CASO DI EMERGENZARicerc a del g ua sto ............................... 38, 39, 40

INDICE ALFABETICOInd ice ................................................................. 41

SECTION 4 ADJUSTMENTSAd justm en t of b rake ......................................... 30Ad justment o f id ling spee d ..............................32Ad justme nt of gas c lea ranc e ......................... 32Chec k and ad justme nt of stee ring gea r ....... 33Tigh te ning the cha in ......................................... 34

Ad justme nt of rear shoc k a bsorbe r ................35

SECTION 5 WHAT TO DO IN AN EMERGENCYTroub le sho oting .................................... 38, 39, 40

ALPHABETICAL INDEXIndex...................................................................42

I da ti e le ca ratte ristiche indica te sul presente m anua le non imp eg nano la BETAMO TOR S.p.A c he si riserva il diritto d i apporta re modificheai propri modelli in qualsiasi momento.

BETAMO TOR S.p.A. reserves the right to change the dat a a nd fe at ures de sc ribe d in this ma nua l and to m od ify its prod uc ts at any time.


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GENERALINFORMATIO

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NOSCENZA

DELVEICOLO

INDICE ARGOMENTI

Elementi principali

Dati identificazione veicolo

Comandi

Dati tecnici

Schemi elettrici

INDEX

Ma in parts

Vehicle identification data

Hand drive controls

Tec hnica l da ta

Electrical diagrams

CAPITO

LO1

SECTION1


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GENERALINFORMATIO

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DELVEICOLO

MAIN PARTS

1 Gasoline tank plug2 Air filter3 Stand4 Fuel tap5 Fuel tank6 Kick-starter

7 Silenc er8 Rea r brake pe da l9 Fork

10 Fuel tank c ove r11 Rea r mud gua rd12 Front mud gua rd13 Fork14 Muffler

ELEMENTI PRINCIPALI

1 Tap po serba toiobenzina

2 Filtro aria3 Cavalletto4 Rubinetto carburante5 Serba toio c arburante6 Kick-starter7 Silenziatore8 Pedale freno posteriore9 Forcella

10 Copri serbatoio11 Parafango posteriore12 Para fang o a nteriore13 Forcellone14 Marmitta

2

3

6

1

7

4

5

8

1110

9

13

12

14


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GENERALINFORMATIO

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DELVEICOLO

DATI IDENTIFICAZIONEVEICOLO

Identifica zione telaioI dati di identificazione Asono imp ressi sulla p arte

ante riore d estra de l telaio.Identifica zione motoreI da ti di identific azione de lmotore Bsono impressi nellapa rte p osteriore de l grupp omotore.

VEHICLE IDENTIFICATIONDATA

Frame identificationIde ntific ation da taA arestamp ed on the front pa rt

of the chassis, r.h. side.

Motor identificationMotor identifica tion da taBare stam pe d o n the rea rpa rt of the eng ineassembly.

A

B


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DELV

EICOLO

COMANDI HAND DRIVE CONTROLS

1 Leva freno anteriore2 Comando gas3 Pulsante

a rresto mo tore

1 Front brake lever

2 Ga s throttle3 Engine stop push

button

1

23


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DELVEICOLO

DATI TECNICI

Peso veicolo

in ordine d i marcia (a vuoto) ........................... 42 (kg)

c aric o c onsentito ...................................... 35 (kg)

Dimensioni

lunghezza to ta le ............................................ 1530 mm

larghezza to ta le ............................................... 650 mm

a ltezza to ta le ................................................... 940 mm

passo ............................................................... 1020 mm

a ltezza sella ...................................................... 570 mm

luce a te rra ....................................................... 255 mm

Capacit di riempimento

serba toio ca rburante ...........................................2 (lt)

d i cui lt di riserva .............................................0,300 (lt)

olio trasmissione nel carter ................................ 150 (gr)

Sospensione anteriore

force lla idraulic a co n steli di 30 mmContenuto o lio nei ga mb i:

- destro .................................................................130 cc

- sinistro .................................................................130 cc

TECHNICAL DATA

Vehicle weight

rea d y to op erate (unfueled ) ............................42 (kg)

a llow ed loa d ....................................................... 35 (kg)

Dimensions

to ta l leng th ...................................................... 1530 mm

to ta l width ......................................................... 650 mm

to ta l he igh t ........................................................ 940 mm

p itc h ................................................................. 1020 mm

sadd le he igh t .................................................... 570 mm

c lea ra nc e from ground ................................... 255 m m

Filling ca pacity

fue l ta nk ................................................................... 2 (lt)

inc lud ing reserve of ......................................... 0.300 (lt)

c rank c ase transmission o il .............................. 150 (gr)

Front suspension

hydraulic fork with 30 mm rodsOil co ntent in sha fts:

- right ..................................................................... 130 cc

- left ........................................................................ 130 cc


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GENERALINFORMATIO

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DELV

EICOLO

Sospensione posteriore

monoa mmortizzatore idraulico

Cerchi

- anteriore .........................................................16 x 1,35- p oste riore .......................................................14 x 1,50

Freno a nteriore e posteriore

a tamburo con comando mecc anico

Motore

tipo ...................................................................ZD3 BETA n c ilind ri ....................................................................... 1 a lesaggio x c orsa .................................... 39,5 x 40 mm

ci lindrata (cm 3) .......................................................... 49 rapporto d i c om pressione ................................ 13,9 : 1 raffredda mento ad aria accensione a volano magnete avviamento kick-starter cand ela ............................................CHAMPION L78C catena d i trasmissione ............................... 110 m ag lie corona .....................................................................Z. 58

p ignone .....................................................................Z. 9

Alimentazione

ca rburatore ................................ DELLORTO SHA 15/ 15 getto ................................................................... 62 max funzionam ento c on ca rburante a misc ela di

benzina super e olio a l 2-3%

Rear suspe nsion

hydraulic mono shoc k absorber

Rims

- front .................................................................16 x 1.35

- rea r ..................................................................14 x 1.50

Front and rear brake

mec hanica lly operated d rum

Engine

type BETA .........................................................ZD3 BETA

num ber of c ylinders..................................................... 1

bore x stroke ............................................. 39.5 x 40 mm

displaceme nt (cm3) .................................................. 49 com pression ratio .............................................. 13.9 : 1

air cool ing

magneto flywheel ignition

kic k-starter

spa rk p lug ..........................................CHAMPION L78C

gea ring c ha in ...................................................110 links

c row n ....................................................................... Z. 58

p inion .........................................................................Z. 9

Fuel system

ca rbu retor .................................. DELLORTO SHA 15/15

jet ......................................................................... 62 ma x

op erated with premium grad e fuel mixture with

2%-3% oil.


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FUN

ZIONAMENTO

EU

TILIZZO

INDICE ARGOMENTI

Controlli e manutenzioneprima e dopo l'utilizzo

Operazione di rifornimento

Lubrificanti e liquidiconsigliati

Rodaggio

Avviamento

SECTION2

CAPITO

LO2

INDEX

Checks and ma intenancebefore and after use

Fueling operations

Recommended lubricantsand liquids

Breaking in

Startup


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OPERATIONANDUSE

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CONTROLLI E MANUTENZIONE PRIMA E DOPO L'UTILIZZOOnd e evita re spiac evo li inc onvenienti durante ilfunzionamento del veicolo consigliabile effettuare,sia prima che dopo l'utilizzo, alcune operazioni dic ontrollo e ma nutenzione . Infatti po chi minuti de di-c ati a q ueste op erazioni, oltre a rende re la g uid a p i

sic ura , p o sso no fa rvi rispa rmiare temp o e d enaro.Quindi proc ede re co me segue:

Verific are la pressione, lo sta to ge nerale e lospessore del battistrada.

Nei giorni fred di c onsigliab ile p rima de lla pa rten-za, fare scalda re il mo tore fac end olo funzionare alminimo p er alcuni istanti.

Og ni volta c he il veico lo viene utilizzato infuoristrad a oc co rre lava rlo ac c urata mente.

CHECKS AND MAINTENANCE BEFORE AND AFTER USEIn order to a void p rob lems c onnec ted to theop eration of the ve hicle, it is ad visab le to pe rform anumber of chec ks and ma intenanc e op erationsbe fore and afte r use. Just a few minutes given tothese p roc ed ures will save you time a nd mo ney, and

will ma ke riding muc h sa fer.Proc ee d as follows:

Chec k p ressure, gene ral co ndition and thickness oftread.

On co ld d ays, wa rm up the eng ine by running it atminimum for a few minutes be fore sta rting o ff.

Wash the vehicle ca refully after every off-roa d use.


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FUNZIONAMENTO

EU

TILIZZO

A

OPERAZIONIDI RIFORNIMENTORimuovere il tappo A.

La c a pa cit de l serba toio di c irca 2 litri di cui 0,300

di riserva.

Introdurre esc lusivamenteuna m isc ela d i be nzina e dolio al 2-3%.

Utilizzare p referib ilmente olioIP GREEN 2 o IP TOP RACE 2.

FUELING OPERATIONS

Remo ve ca pA.

The fuel tank will holdapproximately 2 liters,

0.300 liters of which is reserve.

Only refue l with fuel and 2%-3% oil.

Oil IP GREEN 2 or IP TOPRACE 2 is rec om me nd ed .


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OPERATIONANDUSE

2

LUBRIFICANTI E LIQUIDI CONSIGLIATI

Per un migliore funziona me nto e d una pi lungadurata del mezzo si raccomanda di utilizzare preferi-bilme nte i prod otti elenc at i in tabe lla:

RECOMMENDED LUBRICANTS AND LIQUIDS

For be tter op eration a nd long er vehicle life, wead vise you to use the p roduc ts listed in the followingchart:

TIPO DI PRODOTTO SPECIFICHE TECNICHETYPE OF PRODUCT TECHNICAL SPECIFICATION

OLIO TRASMISSIONE IP DUAL GRADE 20W/ 30TRANSMISSION OIL

OLIO PER MISCELA IP TOP RACE 2OIL FOR MIXTURE IP GREEN 2

OLIO PER FORCELLE: (ROLOIL LI 22)FORK OIL:- Ste lo d estro / right sha ft- Ste lo sinistro / left sha ft

GRASSO PER SNODI E TIRANTERIE IP MFL GREASE

GREASE FOR JOINTS AND RODS


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EU

TILIZZO

RODAGGIO

Il rod ag gio ha una d ura ta d i c irc a 500 km o N. 10 pienid i c a rburante; durante q uesto p eriod o si consiglia d i:

- Evitare di viag giare a veloc it c ostante

- Variando la veloc it i vari c om pone nti si asseste-ranno uniformem ente e d in minor temp o

- Evitare di ruotare la ma nopo la d el gas per pi di 3/ 4.

Attenzione:

Dop o 500 km d i perco rrenza sostituire l'olio trasmis-sione nel carter.

Utilizza re sem pre b enzina super e olio di buonaqualit.

Dopo la p rima usc ita fuoristrad a p rovved ere arisent ire tutta la b ulloneria .

BREAKING IN

Run in the vehicle over about 500 km or No. 10refuelings; during this time:

- Avoid travel at high spee ds

- Chang e spe ed often so tha t the pa rts will break inuniformly and in a shorter time

- Avoid turning the throttle more than 3/4 of the wa y.

Warning:

Cha nge the g ea rbox oil afte r 500 km

Alwa ys use a mixture o f supe r grad e g as a nda q ualitat ively go od oil.

After the first o ff-roa d use, c hec k all of the nuts andbolts.


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OPERATIONANDUSE

2

AVVIAMENTO

Kick-starter

- Aprire il rubinetto A delserbatoio carburante

OFF = c hiusoON = apertoRES = riserva

- Intervenire sulla leva dellame ssa in mo to m ostratain figura affonda ndo c onil p ied e un co lpo dec isoe ruotand o leg germenteil comando gas.

- A motore fermo c hiuderesem pre il rub inetto dellabenzina.

Nota:A motore freddo inserire losta rter sp ingendo verso ilbasso la relativa levetta B,

at tend ere alcuni istantiquindi riportare la levanella posizione iniziale,automaticamenteruotando la m anop olagas.

B

STARTUP

Kick-starter

- Open fuel tank valveA

OFF = c losed

ON = op enRES = re serve

- Act on the starting lever

with the foo t, as shown in

the figure, and sligh tly

turn the throttle tw istg rip .

- Alwa ys close the fuel tankvalve when the e ngine is

off.

Note:With the eng ine c old, ac ton the sta rter by pushingdo wn leverB, wa it for ashort while a nd then turnthe throttle twistgrip toautom at ic a lly rep ositionthe lever to its forme rposition.

A


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INTENANCEANDCHECKS

MANUTENZIONEECO

NTROLLI

INDICE ARGOMENTI

Olio carter

Filtro aria

Candela

Freni

Controlli dopo la pulizia

Manutenzione programmata

CAPITO

LO3

SE

CTION3

INDEX

Gea rbox oil

Air filter

Spa rk plug

Brakes

Checks after cleaning

Ma intenance schedule


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OLIO CARTER

ControlloTenere il veicolo in posizio-ne ve rtica le rispe tto a lterreno.Co ntrolla re la p resenzadell'olio.Per rip ristina re il live lloprocede re al rab boc coat trave rso il tapp o d icarico A.

Note:Cha nge the g ea r box oil afte r the first 500 km orafter No. 10 refuelings. For sub seq uent o ilchanges, follow the instructions given on thechart on p ag e 28, using the lubricantsreco mmended on pag e 18.

Nota:do po i primi 500 km o N 10 p ieni di ca rburanted i perco rrenza sostituire l'olio c arter. Per lesuc c essive sostituzioni a tte nersi a lla ta bella apag. 28, utilizzando i lub rificanti c onsiglia ti a

pa g. 18.

SostituzioneEseg uire sem pre la sostitu-zione a moto re c aldo:

- Posizionare un c ontenito-re sotto al mo tore

- Svitare il tap po di c aricoA e q uello d i sc aric o B

- Vuotare c ompletamenteil ca rter

- Chiudere il tappo B- Introd urre 150 cc di olio- Richiudere il tapp o di

carico.

B

A

GEARBOX OIL

CheckHold the vehicle vertica l tothe ground.Chec k the oil leve l.To resto re the oil level, topup by me ans of o il fillerca pA.

Oil changeThe eng ine must be ho twhen c hang ing o il.

- Place a c ontainer underthe e ngine

- Unscrew the filler ca pAand oil drain plugB

- Empty the crank casecompletely

- Close d rain plugB- Put in 150 c c o f oil- Close the filler ca p.


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INTENANCEANDCHECKS

MANUTENZIONEECO

NTROLLI

FILTRO ARIA

Per ac ced ere al filtro nec essario rimuo vere laparte anteriore della sellasvitand o le d ue viti di

fissaggio A, dopo aver toltoil tapp o serbatoio c arburan-te. Tog liere il copriam-mortizzatore posterioresvitand o le rima nenti dueviti d i fissaggio B, una p erlato.Allenta re la fascetta difissagg io della scatola filtrode l carburatore svitando lavite C, liberare la sca tolafiltro stesso, q uindi proced e-re ne l modo seguente:- med iante l'ausilio d i un

cac c iavite tog liere il filtroa rete me tallica;

- lavarlo co n getti d'aria epo i con b enzina;

- asciugarlo

- proced ere a l rimontaggioeseguend o le ope razioniin senso inverso.

AIR FILTER

To g a in ac cess to the filterremove the sadd le frontpa rt by loosening the twofixing screwsA, after havingremo ved the fuel tank ca p.Disassemble the rear shockab sorber cover by loosen-ing the two fixing screwsB,one on ea ch side .

Loosen the carburettor filterbo x c lam p b y loo seningsc rewC, relea se the filterbox and then proc eed a sfollows:- remove the metal net

filter by means of ascrewdriver;

- clean with air jets andthen wa sh in pe trol;

- d ry; - rea ssemb le following the

d isassembly proced ure in

the reverse o rder.

A

B

C


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Nota: Nel ca so c he il filtro risulti da nnegg iato proce de re

immediatamente alla sua sostituzione.

Attenzione:Dopo o gni intervento c ontrollare c he a ll'interno dellasc a to la del filtro no n c i sia rima sto nessun og ge tto .

Eseguire la pulizia del filtro ogni volta che il mezzoviene utilizzato in fuoristrada .

Nota: Carburatore

Per la sostituzione del c arburato re si consiglia d ismo ntare il pa rafa ngo po steriore sga nc iare l'am-mo rtizza tore to g liend o il bullone superiore.

Note: If the filter is da ma ged , rep lac e it immed iately.

Warning:After every intervention, c hec k that nothing ha s b eenleft inside the filter b ox.

Clean the filter every time the vehicle is used cross-country.

Note: Carburettor

To c hang e the c arburettor, disassem ble the rea rmud gua rd a nd relea se the shoc k ab sorber byremoving the upp er bolt.


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MANUTENZIONEECO

NTROLLI

CANDELA

Mantene re la ca ndela in b uono stato c ontribuiscealla diminuzione dei consumi e all'ottimale funziona-mento d el moto re.

Per effettuare il controllo sufficiente sfilare la pipettade lla co rrente e svitare la c and ela.Esamina re c on uno spessimetro la d ista nza fra g lielett rod i c he d ovr e ssere d i 0,5-0,6 mm, ne l c aso no ncorrispo nda a que sto valore po ssibile c orreg ge rlapiega ndo de lica tam ente l'elettrod o d i massa.

Verific are inoltre c he non presenti sc rep olaturesull'isolante o e lettrod i co rrosi, in que sti ca si proc ed e-re a ll'imm ed iata sostituzione.

Effettuare il controllo attenendosi alla tabella a pag.28.

Per il monta gg io d ella cand ela consigliab ile a vvita rlaa ma no fino a b attuta, quindi bloc carla c on la c hiave.

Nota: L'utilizzo d i olii di bassa qua lit dete rmina l'aum ento

dei dep ositi c arbon iosi, q uindi c onsigliab ile ut iliz-zare un olio d i buona qua lit, consiglia to a pa g. 18.

Si rac com and a di utilizzare sem pre c and eleCHAMPION L78C.

SPARK PLUG

Keep ing the spa rk plug in go od c ond ition w ill red ucefuel consumption and increase engine performance.

To p erform the c hec k, simp ly slid e o ff the elec trica lc onnec tion tube and unsc rew the spa rk plug.Exam ine the d istanc e b etw een the elec trod es with afeeler. This d ista nc e sho uld b e from 0.5 to 0.6 mm . If itis not, it ma y be co rrec ted by b ending the e arthelectrode.

Chec k as we ll that the re a re no c rac ks in theinsulation or corroded electrodes. If so, replaceimmediately.

Observe the chart on page 28 when performing thecheck.

When replac ing the sp ark plug, sc rew it in by ha nduntil it stop s, then tighten w ith a wrench.

Note:

The use o f low -qua lity oil will ca use a n inc rea se inca rbo n d ep osits. We therefore a d vise the use o f aqua litatively goo d o il, rec omme nded on p ag e 18.

Alwa ys use CHAMPION L78C spa rk p lugs.


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INTENANCEANDCHECKS

MANUTENZIONEECO

NTROLLI

26

3

FRENI

ControlloPer verifica re l'usura d ellega nasc e d eve esserevalutata la rego lazione de ifreni.Qua ndo i reg istri frenodesc ritti a pag. 30 risultanoessere a fondo corsa,procede re immed iatam en-te alla sostituzione delleganasce.

Per la sostituzione delle ganasce consigliamo dirivolgersi al proprio rivenditore.

We suggest to contact your dealer to replace theshoes.

BRAKES

CheckThe shoe s we a r c an b everified a fter havingchec ked the brakesadjustment.When the b rake registe rsde scribe d o n pa ge 30rea c h the stop, replac e theshoe s imme d iate ly.


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27

3

MA

INTENANCEANDCHECKS

MANUTENZIONEECO

NTROLLI

CONTROLLI DOPO LA PULIZIA

Dopo la p ulizia de lmotoc iclo b uona norma:

smontare i l co perchiovolano pe r eliminarel'eventuale ac quaentrata

in caso di smontagg io erimo ntag gio ac c ensioneverific are la c op pia d iserragg io de lle viti difissaggio.

eseg uire la lubrific azionesop ra i punti d i snod o Adella sospensione p oste-riore.

eseguire una perfettapulizia e a sc iuga tura de lgrupp o c atena - corona- pignone seguita d a unbuon ing rassagg io, al finedi ma ntenere p i a lungoil buo no sta to d i questi

organi. asciugare bene eventuali

parti metalliche soggettea corrosione, ossido, ecc.

CHECKS AFTER CLEANING

After cleaning the motor-cycle, it is go od prac ticeto :

Disassemb le the flywhee lco ver and dry the waterif nec essa ry

In case of d isassem bly/assem b ly of the ign itionsystem, c hec k the t ight-ening to rque of the fixingsc rews.

Lubrica te the a rticulatedjointsA on the rear

suspension. Carefully clean and dry

the chain-gear-pinionassemb ly and the n ap plygrease thoroughly inorder to keep these p artsin go od c ond ition a s longas possible.

Dry well any metal parts

subject to corrosion,oxid ation, etc ..

A


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MANUTENZIONEECO

NTROLLI

28

3

MANUTENZIONE PROGRAMMATA / MAINTENANCE SCHEDULE

NOTA: i simb oli (C) , (S), (P), si rife risc on o rispe tt iva men te a C ONTROLLO, SOSTITUZIONE, PULIZIA.NOTE: The symbols (C ), (R) and (CL) refe r to CHECK, REPLAC EMENT, and C LEANING , respec tive ly.

() Per il filtro aria si co nsiglia la pulizia d op o o gni uscita se il fondo strada le m olto p olveroso o fang oso.

() We sugg est the a ir filter be clea ned eve ry time the ve hicle is used if the road -bed is very dusty or mud dy.

CANDELA 25 C S

SPARK PLUG 25 C R

FILTRO ARIA () 23/ 24 P P P S

AIR FILTER () 23/ 24 CL CL CL R

REGOLAZIONE MINIMO 32 C C C

ADJUSTMENTOF IDLING SPEED 32 C C C

OLIO CARTER 22 S S

GEARBOX OIL 22 S R

GIOCO STERZO 33 C C

STEERING GEAR PLAY 33 C CFRENI 26 C C S

BRAKES 26 C C R

PNEUMATICI / C

TIRES / C

PISTONE / C

PISTON / C

INGRASSAGGIO E SERRAGGIO BULLONERIA / C C

GREASING AND C HECKING THE NUTS / C C

PRIMO CONTROLLO

FIRSTCHECK

2 ore di utilizzo

2 hours of use

CONTROLLI (C) SOSTITUZIONI (S) PULIZIA (P) VEDI OGNI OGNI 0GNIPAG. 20 ore 40 ore 80 ore

CHECKS(C)REPLACEMENTS(R)CLEANING(CL) SEE EVERY EVERY EVERY PAGE 20 hours 40 hours 80 hours


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29

RE

GOLAZIONI

AD

JUSTMENTS

INDICE ARGOMENTI

Regolazione freni

Regolazione minimo

Regolazione gioco ga s

Controllo e regolazionegioco sterzo

Tensionamento catena

Regolazione ammortizzato-re posteriore

CAPITO

LO4

SECTION4

INDEX

Adjustment of brake

Adjustment of idling speed

Adjustment of gasclearance

Check and adjustment ofsteering gear

Tightening the chain

Adjustment of rear shockabsorber


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4

30

AD

JUSTMENTS

RE

GOLAZIONI

REGOLAZIONE FRENI

Freno anterioreIl freno ante riore d elt ipo a g anasce concomando mec canico

pe r c ui nece ssita d i a lc uniinterventi di regolazioneperiodici.- In po sizione d i guida

verific a rne il gioc o sullaleva freno.

- qua lora la c orsa risulta s-se ec c essiva ag ire suiregistri A sulla leva freno

e sui reg istri Bsul m ozzoruota.

Attenzione:do po og ni rego lazioneserrare la controghiera ne lcaso si inte rvenga sulreg istro della leva freno, esul controdad o ne l caso la

reg olazione sia sta taeseguita sul registro delmozzo ruota.

Nota:a reg isterCis provided on the brake leverto adjust its position.

Nota: Sulla leva freno p resente un reg istro Cper la regolazione d ella p osizione d ella stessa .

A

C

B

ADJUSTMENT OF BRAKES

Front brakeThe front b rake is p ro-vide d with m ec hanica llyoperated shoes, thus

req uiring pe riod ic aladjusting.- Check the brake lever

p lay in the d rivingposition.

- If trave l is excessive, ac ton reg iste rsA on thebrake lever and onregistersBon the wheel

hub.

Caution:afte r every ad justme nt,tighten the c hec k ring if theb rake leve r register hasbe en a djusted , or theche c k nut if you have

ad justed the whe el hubregister.


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31

RE

GOLAZIONI

AD

JUSTMENTS

Rea r brake

The rea r brake is p rovided w ithme c hanica lly op erated shoes.Adjust the p ed al stop by a c tingon reg isterD.For o the r ad justments, follow

the same p roc ed ures as for thefront b rake.

D

Freno posterioreIl freno p osteriore del tipo aganasce con c omando mec -c anico . possibile reg ola re laba ttuta del ped ale ag endo sulregistro D.

Per le a ltre reg olazioni p roc ed e-re a naloga me nte al frenoanteriore.


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32

AD

JUSTMENTS

RE

GOLAZIONI

REGOLAZIONE MINIMO

Per eseg uire c orretta me n-te que sta op erazione sic onsiglia di effet tuarla amotore ca ldo, collega ndoun contagiri elettronico alca vo candela.Intervenire p oi con ung iravite sulla vite d i reg istroA tarand o il minimo .

REGOLAZIONE GIOCO GASQualora sul coma ndode ll'ac c eleratore siapresente una c orsa avuoto superiore a i 3 mmmisurati sul bordo dellama nop ola stessa, oc c orreeffettua rne la reg olazioneag end o sul reg istro delcarburatore B, o sul reg istrodel comando g as dopoaver sfila to la p rotezione in

gomma C.

A

ADJUSTMENT OF IDLINGSPEEDIn orde r to p erform thisoperation correctly, wead vise you to do it whenthe eng ine is hot,

co nnecting an e lec tricrevolution c ounte r to thespa rk plug wire. Then use asc rewd river o n reg isterscrewA to c alibrate theminimum.

ADJUSTMENT OF GASCLEARANCE

Wheneve r theac c elerato r showsunloa ded travelexce eding 3 mm,mea sured from the e dg eof the hand le, you shouldad just it by m ea ns ofc a rbureto r reg isterB, orthrottle control registerC,

after having removed therubb er protec tion.

B

C


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RE

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JUSTMENTS

CONTROLLO E REGOLAZIO-NE GIOCO STERZOVerificare pe riodica mente ilgioco del cannotto disterzo muovendo ava nti eindietro le forc elle c omeillustrato in figura. Qualora si

avverta d el gioc o, proce-dere alla reg olazioneop erand o nel modo se-guente:- svitare le q uattro viti A- estra rre il ma nubrio

po rgend o pa rtic olareattenzione ai cavallotti D

- svitare le viti E

- allentare il dad o B- rec uperare il giocointervenendo suldado C

Per il ribloc c ag gio p roc e-dere nel mod o inverso.

Nota: Una c orrettareg olazione , oltre a nonlasc iare d el gioco , non

deve c ausa re indurimenti oirregolarit durante larota zione del manubrio.

Per questa operazionerivolgersi ad un concessio-nario autorizzato.

CHECK AND ADJUSTMENTOF STEERING GEARPeriod ic ally che ck the playin the stee ring sleeve bymoving the fork bac k andforth a s shown in the figure.Whenever you feel play,

ad just a s de sc ribe d be low :- loosen the four screwsA- disassemb le the hand le-

ba r pa ying spe cialat tention to U bo ltsD

- loosen screwsE- loosen nutB- reset play by acting on

nutC

For reassem b ly, p roc ee d inthe reverse o rd er.

Note:Correc t ad justme nt,in ad dition to no t lea vingany p lay, should no t c ause

difficulty or irregularity inturning the handlebar.

For this operation consultone of our authorizeddealers.

B

A

C

D D

EE


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35

RE

GOLAZIONI

AD

JUSTMENTS

ADJUSTMENT OF REAR SHOCKABSORBERAdjustment of spring loadUse ring nutA to a djust the forceof the shoc k ab sorbe r. The fo rc ema y be varied b y loa ding thesp ring from a m a ximum of 130mm w ith remo ved ring nut (X) toa minimum of 115 mm (Y) withrespe c t to a sta nda rd o f 125 mm.

In the eve nt of any malfunction,contact our authorized c ustomerservice network.

REGOLAZIONE AMMORTIZZATOREPOSTERIORERegolazione precarico mollaPer regolare la forza dell'ammor-tizza tore nec essa rio a gire sullaghiera A. La forza pu esserevariata preca ric and o la m ollada un max. di 130 mm c onghiera estratt a (X) a un min. di115 mm (Y) rispet to a lla misurastand ard 125 mm.

Per qualsiasi anomalia di funzio-namento rivolgeteVi a lla nostraca tena di assistenza autorizzata.

A

Y

X

A


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36

AD

JUSTMENTS

RE

GOLAZIONI


37/48

WH

ATTODOINANEMERGENCY

CO

SA

FAREIN

CASO

DIEMERGENZA

37

5

INDICE ARGOMENTI

Ricerca del guasto

INDEX

Troubleshooting

CAPITO

LO5

SECTION5


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5

WH

ATTODOINANEMERGENCY

CO

SA

FAREIN

CASO

DIEMERGENZA

38

RICERCA DEL GUASTO / TROUBLESHOOTING

Effettuare la pulizia d ell'impiantoClea n the system

Operare co me indica to a pa g. 23, 24Proc eed a s ind icate d o n pa ge s 23, 24

Procedere alla sua pulizia o sostituzione.Nel caso c he l'inconveniente non scomp a-ia rivolgersi ad un nostro Conc essionarioClean or rep lace spa rk plug. If thep roblem persists, co nsult one of o urAuthorized Dealers

Con il ga s tutto aperto insistere per alcuniistanti nella messa in moto, se non si otten-gono risultati occorre smontare la can-dela ed asciugarlaWith ga s completely ope n, continuetrying to start eng ine fo r a few

mo ments. If eng ine still do esn t sta rt,remo ve the spa rk plug and dry it off.

INCONVENIENTE/PROBLEM CAUSA/ CAUSE RIMEDIO/ REMEDY

Il motore non si avvia - Imp ianto d i alimentazione c arburante (tubi,The engine doesnt serba to io be nzina, rub inetto ) ostruito

start - Fue l system ( tub es, fue l tank, va lve) isblocked

-Filtro aria eccessivamente sporco- Air filter is ve ry d irty

-Non arriva co rrente alla c and ela-No c urrent a rriving a t spa rk p lug

-M otore ingolfato-Engine is flooded


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ATTODOINANE

MERGENCY

COSA

FAREIN

CASO

DIEMERGENZA

39

5INCONVENIENTE/ PROBLEM CAUSA/ CAUSE RIMEDIO/ REMEDY

Il motore perde colpi - Ca nde la c on distanza elettrod i irreg olareEngine misfires - Spark p lug has irreg ular electrode d istanc e

-C ande la sporca- Spark plug is dirty

Il pistone batte in testa -Accensione troppo anticipataPiston knocks - Ignition to o e arly

- Presenza d i depositi c arboniosi all'inte rnode l cilindro o ne lla c and ela

- Ca rbon dep osits inside cylind er or onspark plug

Il motore surriscalda - Ma rmitta in p arte o struitae perde potenza -Silenc er p a rtia lly o bstructedEngine overheats andloses power -Luce di scarico in parte ostruita

- Exhaust clearance partially obstructed

- Misc ela trop po po vera- Mix too lea n

- Ac ce nsione ritardata- Delaye d ignition

Ripristinare la corretta distanzaRestore correct distance

Pulire o sostituireClea n or rep lac e

Verifica re la fa seChec k phases

Rivolgersi presso un nostro Co nc essiona rioCo nsult one o f our Autho rized Dea lers

Rivolgersi presso un nostro Co nc essiona rioConsult one of our Authorized Dealers


Il ge tto pu essere in pa rte ostruitoJet may b e p a rtially ob struc ted



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5

WH

ATTODOINANEMERGENCY

CO

SA

FAREIN

CASO

DIEMERGENZA

40

INCONVENIENTE/PROBLEM CAUSA/ CAUSE RIMEDIO/ REMEDY

Frenata scarsa -Ganasce usurateWeak brake - Worn shoes

-Gioco eccessivo sulla trasmissioni freni.- Excessive p lay o n b rake s transmission.

Rivolgersi presso un nostro Concessiona rioConsult one of our Authorized Dealers

Rivolgersi presso un nostro Concessiona rioConsult one of our Authorized Dealers


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Avviamento .............................. 20

Cand ela ................................... 25Co mand i................................... 10Co ntrolli dop o la pu lizia .......... 27

Co ntrolli e m anutenzionep rima e d op o l'utilizzo ............. 16

Da ti identific azione ve ic olo- ide ntific azione mo tore ........ 9- identific azione telaio ........... 9

Da ti tec nic i ......................... 11, 12

Eleme nti p rinc ipa li .................... 8

Filtro a ria ............................. 23, 24Freni

- c ontro llo ............................... 26

Lubrific anti e liqu id i c onsiglia ti 18

Manutenzione p rogramma ta 28

O lio c arter- c ontro llo ............................... 22- sostituzione .......................... 22

Op erazioni di rifornime nto ...... 17

41

ALPHABETICALINDEX

IN

DICEALFABETICO

Reg olazione freni- freno anteriore .................... 30- freno po steriore .................. 31

Reg olazione gioc o ga s........... 32Reg olazione minimo ................ 32

Rice rca del gua sto ....... 38, 39, 40Rod aggio .................................. 19

Sc hema e lettric o ..................... 13Sterzo

- c ontro llo ............................... 33- rego lazione ......................... 33

Tensiona mento c ate na .......... 34


42/48

Ad justme nt of brakes- front b rake ........................... 30

- rear b rake ............................31

Adjustment of g as clearanc e .32

Ad justme nt of id ling speed ..... 32

Air filter .................................23, 24

Brakes- c hec k ...................................26

Brea king in .................................19

Chec ks a fter c leaning ............. 27Checks and maintenance

before and a fter use ................. 16

Elec tric a l d iag ram .................... 13

Fueling op erations.................... 17

Hand d rive c ontrols.................. 10

Lubricants and liqu ids ................ 18

Ma in pa rts .................................. 8Ma intenanc e sc hed ule ........... 28

Oilcrankcase

- c hec k .................................... 22

- c ha ng e ................................. 22

IN

DICEALFABETICO

ALPHABETICALINDEX

42

Spark p lug .................................25Sta rtup ........................................ 20

Stee ring ge ar

- c hec k ....................................... 33

- a d justm ent ..............................33

Tec hnica l data ................... 11, 12Tighte ning the c ha in ................ 34

Troub leshoot ing ............. 38, 39, 40

Vehicle ide ntific ation d ata- mo to r identific a tion ................. 9

- frame identific a tion ................. 9


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