best practices day one pm new
TRANSCRIPT
5-17-2000 1
5-17-2000 2
Stuck Pipe Conditions
• Critical to identify the problem.
• Why is pipe or B.H.A. stuck?
• Operation at time of occurrence?
• Answer will point to the solution.
5-17-2000 3
Stuck Pipe
Identity SPmechanism (s)
Start workingpipe
Estimatestuck point Success
Switch toalternative freeing
method
No successCalculateoptimum
fishing time
BO pipeand fish
Continue working pipe
Decision
Give up tryingto free pipe Pipe freed
Remedial actionSidetrack/P&A
end time
Stuck PipeFlowchart
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STATIC
IsDown Motion
Possible?YES NO
IsPipe RotationRestricted?
YES
IsCirculationRestricted?
YES
NO
DifferentialWellboreGeometry
NO
IsCirculationRestricted?
YES
BridgePack-offWellboreGeometry
NO
DifferentialWellboreGeometry
IsPipe RotationRestricted?
YES
IsCirculationRestricted?
YES
BridgePack-off
NO
Differential
NO
IsCirculationRestricted?
YES
NO
DifferentialWellboreGeometry
Stuck PipeFlowchart
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TRIPPING IN
IsDown Motion
Possible?YES
WellboreGeometry
NO
IsPipe RotationRestricted?
YES NO
WellboreGeometry
IsCirculationRestricted?
NO
BridgePack-offWellboreGeometry
YES
Stuck PipeFlowchart
5-17-2000 6
TRIPPING OUT
IsDown Motion
Possible?YES
IsPipe RotationRestricted?
NO
YES
IsCirculationRestricted?
YES
BridgePack-offWellboreGeometry
NO
WellboreGeometry
NO
IsPipe RotationRestricted?
YES
IsCirculation Restricted?
YES
BridgePack-off
NO
WellboreGeometry
NO
Is CirculationRestricted?
YESBridge
Pack-offWellboreGeometry
NO
Stuck PipeFlowchart
5-17-2000 7
ROTATING
IsDown Motion
Possible?YES
WellboreGeometry
NO
IsPipe RotationRestricted?
YES NO
WellboreGeometry
IsCirculationRestricted?
NO
BridgePack-offWellboreGeometry
YES
Stuck PipeFlowchart
5-17-2000 8
Jar or Wash Over?
• 1st. Question is, can you circulate?
• Jarring is rarely successful if the hole cannot be circulated.
• A formation can be mechanically squeezed by attempting to jar through a tight spot if the hole cannot be circulated.
• Wash-over is the option that will work.
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Shortcut to washover.mpg.lnk
5-17-2000 10
Washover Operations
Washover operations are done in open hole to:
• Cut the formation away from a fish
• Mill junk away from the outside of a fish
• Mill away parts of the BHA that cannot
be washed over
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Wash Over Pipe
• Minimum size to cover fish with adequate room for circulation
• Preferred I.D. clearance is 1/4”
• Preferred O.D. clearance is 1/2”
• Length of washpipe to run is determined by hole conditions, clearance, customer
requirements
5-17-2000 12
Hole Conditions
• Local knowledge is important
• Formation hard or soft
• Salt water flow - Gas pockets
• Prone to key seats
• Chalk - WP won’t stick
• Offshore Louisiana, will stick rotating
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WASHOVER – WASHPIPE
List of Tools Usually Needed:
1.) Washpipe w/ nubbins 2.) Shoe w/ kutrite head 3.) Canfield bushing 4.) Oil Jars 5.) Lubricated Bumper Sub 6.) Elevators f/ washpipe 7.) Slips f/ washpipe 8.) Safety clamp f/ washpipe 9.) Lift sub f/ jars10.)Bleeder plug f/ drill pipe11.)Becket & Bails f/ elevators12.)Crossover subs
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Wash Over Pipe
• Look through WP before PU
• Check OD & ID; measure length
• Use chain tongs to make up
• Make up to proper torque
• Run safety joint; jars & DC’s
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Standard Wash Over Assembly
•Wash over back-off safety joint
•Length of wash over pipe
•Rotary shoe
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Recommended Procedures
• Bit trip to condition mud first
• Can pinpoint exactly the top of fish
• Run washpipe in the hole slow
• Break circulation;record parameters
• After wash over/ high viscosity pill
5-17-2000 19
Recommended Procedures
• Easy to stick differentially
• Keep wash pipe moving at all times
• Maintain minimum mud weight/ low water loss
• Use short string of wash pipe with a shoe
designed to cut maximum clearance
between the WP and the bore hole
5-17-2000 20
Recommended Procedures
• Don’t leave rig controls unattended
• Inspect boxes & pins on trips
• Change out if in doubt
• Kick Pads in shoe; Knock TJ’s off wall
• Wash over at a moderate rate
5-17-2000 21
Only Tool Joints Stuck
Wield a kick pad inside the shoe to kick the tool joints off the wall
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Washing Over
• W.O.B.O. tool; go slow last 5’
• Circulate bottom’s up and work the string good before connecting with fish
• Protect what you have before going for more
5-17-2000 23
Shoe Selection
• Short tooth or scallop shoes best for medium to hard formation
• Medium tooth is faster for soft formation
• Flat bottom or ocean wave; used to cut
packers, stabilizers, reamers, tool Jts.
• Select shoes carefully, they vary• Quality & performance count
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Weatherford Rotary Shoes
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Weatherford Rotary Shoes
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Weatherford Rotary Shoes
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Weatherford Rotary Shoes
To order specify:
1)Shoe type by letter designation
2)Carbide O.D. & I.D.
3)Connection size and type
4)Body O.D. & I.D. plus length of shoe
5-17-2000 28
Differential Sticking
Mud Cake
Porous Formation
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Drill Pipe • Apply torque and jar down
• Spot pipe releasing pill A.S.A.P.
• Reduce mud weight to lower
differential pressure
• The hydraulic force holding the
string is commonly
over1,000,000 pounds.
Differentially Stuck Pipe
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9.5Inputs:Drill Collar Diameter (inches) 6.5Stuck Length (inches) 240Imbedment (inches) 0.25Hole Size (inches) 8.125
Calculations:Hole Radius = (b) 4.0625Drill Collar Radius = (a) 3.25Imbedment 0.25Center Offset = (c) 1.0625Total Drill Collar Surface Area: 4901 sq. inches Contact Area: 1247 sq. inches
Differential Pressure Inputs:Mud Weight: 10.5 lb/galFormation Pressure: 4650 psiDepth: 10000 ft
Differential Pressure Calculations:Hydrostatic Pressure: 5454 psi Note: A negative number denotesDifferential Pressure: 804 psi higher formation pressure than
hydrostatic pressureDifferential Sticking Force Calculations:Sticking Force: 1,002,974 lbs force into the wall of the wellbore
a
Angle "A"
c
b
Angle "C"
Angle "B"
Instructions:Input well information into YELLOW cells. The REDcells calculate automatic.
5-17-2000 31
Key Seat Sticking
• Drill Pipe in tension wears a
groove in the side of the
hole when the well deviates
from true vertical.
• The groove is not large enough
to allow tool joints to be
pulled through it.
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Key Seat Sticking
Top View
Cross Section
� Freepoint with torque and Freepoint with torque and stretch.stretch.
� A stuck pipe log will show the A stuck pipe log will show the pipe stuck in a short intervalpipe stuck in a short interval
� A back off should be made 2 A back off should be made 2 joints above the stuck joints above the stuck point.point.
� Good application for a drill Good application for a drill collar spear.collar spear.
5-17-2000 33
Standard SingleClutch Keyseat Wiper
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Standard DoubleClutch Keyseat Wiper
5-17-2000 35
Surface Jars
• The Bowen surface bumper jar is often used to free key-seated drill pipe and drill collars.
• Useful for transmitting heavy downward blows to release grappling tools which
have become imbedded in the fish.
5-17-2000 36
Surface Jars
• Surface jars/ start easy/ damage work
string
• Don’t set tripping load higher than weight
of free pipe
• You will be pulling pipe tighter into the
keyseat
5-17-2000 37
Surface Jars
• Preset to 30,000# by Bowen
• Adjusted by control ring/ Special wrench
• Right more tons/ To left less tons
• Run on kelly or drill pipe
• Not effective below 3,500’
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• Back-off / run screw in sub, long stroke bumper jar/ ample drill collar weight .
• Use caution here.
• If you wash over, use a short string of washpipe and watch for the fish to fall.
Long Stroke Bumper Jar
5-17-2000 39
Sloughing Shale or Hole Cave - In
• Usually occurs immediately below a cavity, caused by poor filter cake.
• A warning sign during drilling is hole fill after a connection or making a trip.This happens near bottom.
• If you are stuck, & circulation is greatly reduced or impossible, the cause is sloughing shale.
5-17-2000 40
Corrective Procedures
• Keep reaming the hole until the string can be
lowered without drag or hole fill.
• Keep the problem below you. Don’t proceed
until hole stability is established.
• It requires high viscous and/or weighted pills
to unload the large volume of shale.
5-17-2000 41
Blowout Sticking
Sand or shale packed around tool joint
� As in sand stuck tubing, a slot As in sand stuck tubing, a slot can be worked in the sand or can be worked in the sand or shale causing the free point shale causing the free point tool to show free, but it cannot tool to show free, but it cannot be pulled.be pulled.
� Free point with maximum Free point with maximum stretch to limit this possibility stretch to limit this possibility
� As in most drill pipe operations, As in most drill pipe operations, back off is the preferred back off is the preferred
method of parting the pipe.method of parting the pipe.
5-17-2000 42
Blow-Out Sticking
• What usually occurs in a blow-out
sticking situation is bridging and
more than one stuck interval.
• A free point tool will locate only the top
of the stuck drill string.
5-17-2000 43
Under gauge Hole Sticking• Could be due to swollen shale or
under guage hole. If you got
stuck running a new bit in an
under guage hole, upward
jarring is usually successful.
• If the under guage hole is above
the bottom hole assembly,
due to swollen shale, the
procedure is the same as for
sloughing shale.
5-17-2000 44
Lost Circulation Sticking
• Sticking occurs after loosing circulation and the hole caves in.
• Fishing procedure is the same as for sloughing shale.
• Washing over is the best option.
• The theft zone must be sealed off before any wash over operation is begun.This is accomplished with time and L.C.M.
5-17-2000 45
Differential Temperature Log
• A differential temperature log is used to
determine the depth of lost circulation
zones.
• Fluid taken by the formation is constantly
being replaced by fluid being pumped
into the well.
5-17-2000 46
Temperature Survey • The temperature recorded down to the lost
circulation zone will be cooler than the temperature of the formation.
• Below the lost circulation zone, the fluid has been stagnant in the hole and will be at formation temperature.
• A distinguishable change in temperature is noticed at the lost circulation zone.
5-17-2000 47
Mechanical Sticking
• This occurs due to a foreign object in the
hole, or crooked/cork-screwed pipe.
• Run free point & part pipe at the
appropriate place.
• Run attachment tool with jarring
assembly that will jar up or down.
5-17-2000 48
Mechanical Sticking
• POH with washpipe
• Run screw in assembly
• Back-off what has been washed over
• May have to jet cut/ cannot transmit torque
• Jar out in smaller segments
• Reduce length of washpipe
5-17-2000 49
Mechanical Sticking
“Junk” or Foreign Object
• Jarring is usually successful.
• It may be necessary to wash over
with a short string of wash
pipe using the D. C. spear.
5-17-2000 50
Other Fishing Options
• Mechanical failure such as:Twist off, wash out, etc. run appropriate fishing tool (usually an OS with jarring assembly) ASAP
• All cases, identify problem before taking action. If hole/mud problem, fix it before fishing tools gets stuck.
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Options/Cased Hole/ Open Hole
One option in open hole not readily available in cased hole is:
• Set a cement plug on top of the fish
• Sidetrack the hole
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Economics of Fishing
Days= Value of fish + sidetrack fishing costs + rig costs
Sidetracking includes:
• Cost of Whipstock and services
• Cost of cementing and rig time while WOC
• Cost of directional drilling services and rig time to re-drill hole back to current depth
5-17-2000 54
Case History 2/17/97- Winnie, Texas
• 8-5/8 Csg. @ 1056
• 7-7/8 hole to 5572
• Bit stuck 61’ off bottom @ 5511
• Back off inside casing @ 997
• 4514’ fish:Bit,sub,18 D.C.x 6-3/8
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• Screw in sub,jars,drill collars etc.
• Jar 1 hour: string parted in jars
• Trip#2 w/os: Re. jars & 1 joint
• Trip#3 w/386’ 7-3/8” wash pipe
• Trip#4 w/screw in: Re. 499’
Trip#1-4:00 P.M. 2-17-97
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Trip#5-4:P.M. 2-18
• 12 joints 7-3/8” W.P. = 386”
• Trip#6 w/screw in: Re. 375”
• Trip#7 w/21joints w.p.= 668’
• Trip#8 w/screw in: Re. 622’
5-17-2000 57
Trip#9-10:P.m. 2=19
• 19 joints = 601’
• Trip#10 w/screw in: Re. 573’
• Trip#11 - 21 joints = 665’
• Trip#12 w/screw in: Re. 626’
• Trip#13 - 21 joints = 665’
• Trip#14 w/screw in: Re. 665’
5-17-2000 58
Trip#15-11:a.m.2-22
• 21 joints = 665’
• Trip# 16 w/screw in: Jar fish free
• Re. 900’ Job Complete
• Re. 4514’ in 7 days: Av. 644’
• Fishing Cost: 7 x $6500 = $45,000
5-17-2000 59
Matter of Economics
150,000 + 150,000
$6,500 + $ 20,000
300,000÷26,500 = 11.3 days to fish
Completed job in 7 days
Savings: 4.3 x 26,500 = $113,950
5-17-2000 60
Reduce Repairs
• Thread Protectors;all connections
• Store grapples in safe place
• Tongs away WP connections
• True circle tong bushings
• Don’t force grapple; swell bowl
• Cotter pins in safety clamp
• Break all connections on rig
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Fishing in Cavities
• A critical phase of open hole fishing is getting a string of wash pipe over the top of a fish in a cavity.
• This could be a make or break situation as to the success or failure of the fishing job.
• Most people do not realize this until it is too late.
5-17-2000 63
Too Much Weight
• Inexperienced personnel use too much weight and spend too much time trying to force a shoe over the top of a fish.
• Generally, they will make the situation worse in some way.
• About one hour is long enough, especially when other methods are available.
5-17-2000 64
Eliminates Other Options
• You can damage the TOF to where it will not screw together.
• You can split the shoe or, even worse,leave it in the hole.
• You may sidetrack the hole entirely.
• Once the damage is done, it closes the door on other options.
5-17-2000 65
Getting Over Fish with Wash Pipe
5-17-2000 66
Don’t Side Track
5-17-2000 67
Fishing In Cavities• Have tools on location for alternate course
of action
• Do explain to Co. Man the consequences of
using force
• Do call your Supervisor for a 2nd. opinion
• If possible have Supervisor come to rig for
support
5-17-2000 68
Getting Over TOF• Useful tool is Trahan Bushing
• Allows for better control of weight applied to get over fish
• Especially helpful when slips ride to one side of the rotary
• Setting the slips adds too much weigh to shoe
5-17-2000 69
Trahan Bushing
4 1/2 O.D. Clamp-tong diesPortable Kelly
6’
4 1/2D.P.
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Function of Trahan Bushing • The Trahan Bushing acts as a portable
kelly if the rig does not have a top drive or power swivel.
• It allows you to get over the fish and not have to pull back off it to make a connection.
5-17-2000 71
How to Apply
• Set the slips on the drill pipe leaving about 5′ above the rotary.
• Place bit breaker over the pipe and in the RKB pin holes.
• Strip the Trahan Bushing over the drill pipe and into the square bit breaker.
5-17-2000 72
How to Apply
• Attach the clamp to the drill pipe.
• This is how the pipe is rotated.
• Attach the kelly to the string.
• Circulate and rotate as you slack off to
approach the top of fish.
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How to Apply
• The Trahan Bushing is collapsible like a
telescope.
• It allows for about 5′ of travel.
• After getting over the fish, remove the
bushing in the same manner.
5-17-2000 74
Fishing In Cavities
• Watch for increase in pump pressure as
the wash pipe goes over the fish.
• May run feeler pins in shoe.
• If you can tag the fish ;you can get over it
5-17-2000 75
Other Options
• Shorten wash pipe
• Use crippled shoe
• D.C. spear with out slips
• Kick sub to re-top fish
5-17-2000 76
Shorten Wash Pipe
DrillPipe
WashPipe
500’ 300’
5-17-2000 77
Cripple Shoe
5-17-2000 78
Re-Top Fish with Spear
Washpipe ShearPin Bushing
1 Jt. W.P.
W.P. WiperBushing
Shoe
1 Joint Drill Pipe
Saftey Joint
Wiper
Drill CollarSpear Mandrel
NO SLIPS!
5-17-2000 79
Kick Sub
Kick Sub
3 Jts. D.P.
“J” Typeunlatching
joint
Kick SubBe sure of measurementsIdel Pump-Rotate 1/4 Rd.
Good success rateDon’t jet too long
5-17-2000 80
Re-Top Fish with Kick Sub
New topsafety joint
In Gage Hole
Kick Sub
Cavity
Old Top
5-17-2000 81
Consequences
• Bad decision # 1: Stuck @ 9104; backed off @ 9104
• Screw in, jar, soak 48 hours
• Bad decision # 2: Ran 377’x 7-3/8 WP w/o bit trip
• Wash pipe stopped at 7140; reamed to 7180
• Bit trip; reamed 6673 to top fish in 29 Hrs.
5-17-2000 82
Consequences
• Bad decision # 3 Ran Lebus spear against advice.
• Bad decision # 4, Attempt to get over fish 3hrs.
• Left shoe in hole; junked hole
5-17-2000 83
Overruled by Company Man • If you have followed the correct procedures
and are overruled by the Company Man;
• Record what took place in tally book and
resume.
• Have Company Man sign resume.
5-17-2000 84