bernard spool gun and push-pull conversion kits

©2013 Bernard Printed in U.S.A.

Available Necks

Bernard® 449 West Corning Road, Box 667 Beecher, Illinois 60401 USA

The Right Tool For The Job.To improve comfort and minimize downtime, these conversion kits enable the use of long-lasting Centerfire™ Consumables and a wide variety of interchangeable necks for greater flexibility and better weld puddle visibility.

Issued July 2013 • Index No. SPEC SGA-1.4

Spool Gun & Push-Pull Gun Conversion KitsMIG Welding Accessory

USAMade withPride and without

Compromise in the

Phone: 800-946-2281 (US Only) 708-946-2281 (Outside US)

Fax: 708-946-6726For more information, visit us at BernardWelds.com

BernardAn Illinois Tool Works Company 449 West Corning Road, Box 667 Beecher, Illinois 60401 USA

SGA-1 Conversion Kit

QT-180-3 QT-180-5

QT-180-7

QT-F-6 (Rotatable / Flexible Neck) QT-F-8 (Rotatable / Flexible Neck)

3.0 76.3

5.2 132.0

7.0 178.8

8.6 217.6

6.6 166.8

12.4 314.6

18.4 467.0

24.4 619.4

11.9 301.6

17.9 454.0

23.9 606.4

1.5 37.3

1.5 37.3

1.5 37.3

QT-180-12

QT-180-18

QT-180-24

QT2-45-12 (45 Deg Bend)

QT2-45-18 (45 Deg Bend)

QT2-45-24 (45 Deg Bend)

All Necks (except Flex Necks QT-F-6 and QT-F-8) include the components required to make the neck fixed (wrench-tight) or rotatable (hand-tight).

1840031

1840057

4780

QT2-3 0 (30 Deg Bend) QT2-4 5

(45 Deg Bend) QT 2-6 0

(60 Deg Bend )

QT3-3 0 (30 Deg Bend)

QT 3-45 (45 Deg Bend) QT 3-60


(80 Deg Bend )

QT5-3 0 (30 Deg Bend )

QT5-4 5 (45 Deg Bend) QT5-6 0

(60 Deg Bend)

QT 2-8 0 (80 Deg B end)

1. 0 26.0

3. 6 92. 3

1. 4 35.5

3. 4 86.3

2. 5 63. 1

4. 3 110. 1

3. 0 76.6

3. 6 91.8

1. 6 41.5

5. 1 130. 4

4. 8 122. 1

2. 1 52. 9 2. 6

65.4

4. 4 111.5

4. 3 110.1

5. 0 128. 2

7. 3 185.5

2. 0 51. 2

6. 8 172. 6

2. 9 73.8 3. 6

91.7

6. 2 158. 4

Notes: Dimensions in brackets are in millimeters. Diffuser thread size: 1/4-18 NPT "Bernard Special".

CenterfireTM Contact Tips, Nozzles and Diffusers are easy-to-use and high performing - they provide better arc starts, less spatter and more consistent welds - and also last up to three times longer than competitive brands.

CenterfireTM Consumables fit most competitive brand guns to enhance performance and allow standardization of one contact tip and nozzle for all gun brands to minimize inventory management costs.

Necks available in fixed, rotatable, flexible and multiple length options for optimal weld accessibility and improved operator comfort. Rotatable necks changeover without tools.

Large tapered Stay-TiteTM Technology neck connection improves conductivity for better weld quality, lessens heat to increase operator comfort.

Jump Liner allows quick neck change and replacement of only most commonly worn or clogged liner area, which reduces the amount of time a gun is offline and minimizes inventory.

Spool Gun & Push-Pull Conversion Kits allow the use of innovative Bernard front-end parts for improved performance and productivity.

CALIFORNIA PROPOSITION 65 WARNINGThis product contains chemicals, including lead, known tothe state of California to cause cancer, and birth defects or

other reproductive harm. Wash hands after use.

Installation Instructions1. Remove existing barrel assembly per gun manufacturer's directions2. Install plastic liner from kit into neck/adapter assembly as shown below.2a. (Optional) Trim plastic liner flush with end of adapter to use standard Bernard Jump Liner in neck. See Jump Liner spec sheet for additional options.3. Connect Bernard Neck to brass adapter. See back page for available neck options.4. Install neck/adapter assembly into gun. Secure per gun manufacturer's directions.5. Trim liner beyond neck threads as appropriate for gas diffuser used (3/4" for Centerfire).6. Attach Bernard Centerfire™ Consumables to neck. See Centerfire spec sheet for available options.

SGA-2: Fits Profax® AEC 200Available Parts

SGA-1: Fits Miller® Spoolmatic 15A, Spoolmatic 30A and XR-A

ITEM # PART # DESCRIPTION

1 4929 O-Ring (2 Required)

2 1910042 .035" - 3/64" (.9 mm - 1.2 mm) Aluminum Jump Liner, SGA Kit

3 1910043 3/64" - 1/16" (1.2 mm - 1.6 mm) Aluminum Jump Liner, SGA Kit

4 1010026A Adapter with O-Rings

SGA-2: Fits Profax® AEC 200




SGA-3: Fits Miller® XR-Aluma-Pro



2 2030031 Retaining Nut, XR-Aluma-Pro



5 1010033 Adapter Without O-Rings

SGA-4: Fits Fronius® Push-Pull Gun


1 1010035 Adapter

2 1010034 Adapter Guide Button

3 1920271 .035" - .3/64" (.9 mm - 1.2 mm) Aluminum Jump Liner, SGA Kit

SGA-5: Fits Miller® XR-Pistol-Pro



2 2030031 Retaining Nut, Aluma Pro

3 1910044 0.035-3/64 (.9mm-1.2mm) Aluminum Jump Liner, SGA Kit

4 1910045 3/64-1/16 (1.2mm-1.6mm) Aluminum Jump Liner, SGA Kit

5 1010033 Adapter Without O-Rings

SGA-1, SGA-2, SGA-3, SGA-4, and SGA-5 conversion kits are manufactured by Bernard™. Bernard™ is a trademark of Illinois Tool Works, Inc. Miller® is a registered trademark of Miller Electric Mfg. Co., a division of Illinois Tool Works Inc. Other brands mentioned are for reference only and are the registered trademarks of their respective companies. Illinois Tool Works, Inc. is not affiliated with these other companies.ot affiliated with these other companies.

SGA-1: Fits Miller® Spoolmatic 15A,Spoolmatic 30A and XR-A

SGA-3: Fits Miller® XR-Aluma-Pro

SGA-4: Fits Fronius® Push-Pull Gun*

*Installation Instructions for the SGA-4 kit can be obtained by calling Bernard Customer Service at 1-800-946-2281 or visit BernardWelds.com

1

2

3

4

12

3

4

5

1

2

2 1

3

1

2

3

45

SGA-5: Fits Miller® XR-Pistol-Pro

When using optional Jump Liner in neck, trim the plastic liner from SGA Kit flush with the front edge of the brass adapter as shown.

Adjust liner stickout dimension by threading brass liner lock deeper onto plastic material. Turn clockwise for approximately 8 turns.

.35" (8.9 mm) Liner Stickout

Available Parts ContinuedSGA-2: Fits Profax® AEC 200

SGA-2 Kit Only

All SGA Kits*

©2013 Bernard Printed in U.S.A.

Available Necks

Bernard® 449 West Corning Road, Box 667 Beecher, Illinois 60401 USA

The Right Tool For The Job.To improve comfort and minimize downtime, these conversion kits enable the use of long-lasting Centerfire™ Consumables and a wide variety of interchangeable necks for greater flexibility and better weld puddle visibility.

Issued July 2013 • Index No. SPEC SGA-1.4

Spool Gun & Push-Pull Gun Conversion KitsMIG Welding Accessory

USAMade withPride and without

Compromise in the

Phone: 800-946-2281 (US Only) 708-946-2281 (Outside US)

Fax: 708-946-6726For more information, visit us at BernardWelds.com

BernardAn Illinois Tool Works Company 449 West Corning Road, Box 667 Beecher, Illinois 60401 USA

SGA-1 Conversion Kit

QT-180-3 QT-180-5

QT-180-7

QT-F-6 (Rotatable / Flexible Neck) QT-F-8 (Rotatable / Flexible Neck)

3.0 76.3

5.2 132.0

7.0 178.8

8.6 217.6

6.6 166.8

12.4 314.6

18.4 467.0

24.4 619.4

11.9 301.6

17.9 454.0

23.9 606.4

1.5 37.3

1.5 37.3

1.5 37.3

QT-180-12

QT-180-18

QT-180-24

QT2-45-12 (45 Deg Bend)

QT2-45-18 (45 Deg Bend)

QT2-45-24 (45 Deg Bend)

All Necks (except Flex Necks QT-F-6 and QT-F-8) include the components required to make the neck fixed (wrench-tight) or rotatable (hand-tight).

1840031

1840057

4780

QT2-3 0 (30 Deg Bend) QT2-4 5


(60 Deg Bend )

QT3-3 0 (30 Deg Bend)

QT 3-45 (45 Deg Bend) QT 3-60


(80 Deg Bend )

QT5-3 0 (30 Deg Bend )

QT5-4 5 (45 Deg Bend) QT5-6 0

(60 Deg Bend)

QT 2-8 0 (80 Deg B end)

1. 0 26.0

3. 6 92. 3

1. 4 35.5

3. 4 86.3

2. 5 63. 1

4. 3 110. 1

3. 0 76.6

3. 6 91.8

1. 6 41.5

5. 1 130. 4

4. 8 122. 1

2. 1 52. 9 2. 6

65.4

4. 4 111.5

4. 3 110.1

5. 0 128. 2

7. 3 185.5

2. 0 51. 2

6. 8 172. 6

2. 9 73.8 3. 6

91.7

6. 2 158. 4

Notes: Dimensions in brackets are in millimeters. Diffuser thread size: 1/4-18 NPT "Bernard Special".

CenterfireTM Contact Tips, Nozzles and Diffusers are easy-to-use and high performing - they provide better arc starts, less spatter and more consistent welds - and also last up to three times longer than competitive brands.

CenterfireTM Consumables fit most competitive brand guns to enhance performance and allow standardization of one contact tip and nozzle for all gun brands to minimize inventory management costs.

Necks available in fixed, rotatable, flexible and multiple length options for optimal weld accessibility and improved operator comfort. Rotatable necks changeover without tools.

Large tapered Stay-TiteTM Technology neck connection improves conductivity for better weld quality, lessens heat to increase operator comfort.

Jump Liner allows quick neck change and replacement of only most commonly worn or clogged liner area, which reduces the amount of time a gun is offline and minimizes inventory.

Spool Gun & Push-Pull Conversion Kits allow the use of innovative Bernard front-end parts for improved performance and productivity.

CALIFORNIA PROPOSITION 65 WARNINGThis product contains chemicals, including lead, known tothe state of California to cause cancer, and birth defects or

other reproductive harm. Wash hands after use.

bernard spool gun and push-pull conversion kits

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