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Scheme: GKP Boilers Continuous Blowdown Heat Recovery

RevINDIA GLYCOLS LIMITED Date

TECHNICAL SERVICES DEPARTMENT Appd ByPrep By

Equipment List

Sr. No. Equipment Tag No.

1 Flash Drum D-100 2 Level Gauge LG-1003 Pressure Safety Valve PSV-1004 Heat Exchanger E-100

02.2.15SSMF

Tag No.

D-100 LG-100

PSV-100E-100


RevINDIA GLYCOLS LIMITED Date

TECHNICAL SERVICES DEPARTMENT Appd ByPrepd By

Instrument List

Sr. No. Instrument Tag No.

1 Control Valve PCV-1002 Control Valve LCV-1003 Pressure Transmitter PT-1004 Pressure Gauge PI-100 A/B/C5 Level transmitter LT-1006 Temperature Gauge TI-100 A/B/C/D

021/03/2013SSMF

Tag No.

PCV-100LCV-100PT-100

PI-100 A/B/CLT-100

TI-100 A/B/C/D


INDIA GLYCOLS LIMITEDTECHNICAL SERVICES DEPARTMENT

PRESSURE GAUGES

Tag No.Location

Service Qty. TypeRange Operating Design

Temp Press. Temp (0C) C kg/cm2 g 0 C

PI-100 A Flash vessel D-100 LP Steam 1 Bourdon 0-6 120 1 160PI-100 B LS-100-4''-C1SO LP Steam 1 Bourdon 0-6 120 1 160PI-100 C LS-101-4''-C1SO LP Steam 1 Bourdon 0-6 120 1 160

PI-101 DM-105-1.5''-C1SO Condensate 1 Bourdon 0-6 45 2 160PI-102 DM-104-1.5''-C1SO Condensate 1 Bourdon 0-6 95 2 160PI-103 LC-103-2''-C1SO Condensate 1 Bourdon 0-6 47 0.5 160

Rev 0Date 2/2/2015Appd By SSPrepd By MF

INDIA GLYCOLS LIMITEDTECHNICAL SERVICES DEPARTMENT

PRESSURE GAUGESDesign MOC

RemarksPress. Wetted Parts

kg/cm2 g6 SS3046 SS3046 SS3046 SS3046 SS3046 SS304


INDIA GLYCOLS LTD.TECHNICAL SERVICES DEPARTMENT

Pressure TransmitterTag Location Service Range Op. Press Des. Press Opert.No. Temp.

kg/cm2 g kg/cm2 g kg/cm2 g CPT-100 Flash vessel D-100 LP Steam 0-6 1 6 120


Design Connection MOC RemarksTemp. Type wetted

C parts160 Flanged SS304


INDIA GLYCOLS LIMITED TECHNICAL SERVICES DEPARTMENT

LEVEL GAUGES.No Tag No Location Service Type Pressure kg/cm2g Temperature C

Operating Design Operating

1 LG-100 D-100 Steam Condensate Reflex 1 6 120



Temperature C Density MOC NozzleDesign KG/M3 size C-C

MM

160 943 SS304 1.5" 900



LEVEL TRANSMITTER S.No Tag No Location Service Type Range Op.Press. Des.Press.

mm Kg/Cm2g Kg/Cm2g

1 LT-980 D-980 Steam Condensate DP 900 1.0 6



Op.Temp Des. Temp Density MOC Nozzle RemarksKG/M3 size

(Max.) (Max.) inches

120 160 943 SS304 1.5

oC oC


INDIA GLYCOLS LTDTECHNICAL SERVICES DEPARTMENT

CONTROL VALVE DATASHEETTag No. Location Fluid Flow KG/H Press

min nor max inlet Outletkg/cm2 g kg/cm2 g

PCV-100 D-100 LP Steam 115 300 600 1.5 AtmLCV-100 LC-103-2"-C1S0 Steam Conds. 335 720 1440 0.5 Atm


CONTROL VALVE DATASHEETTemp (C) Max MOC Density Lekage Air Fail Remarks

inlet Shut off Body Trim kg/m3 classkg/cm2

127 6 CS SS304 1.39 IV Open50 6 CS SS304 989 IV Open



PRESSURE SAFETY VALVES.No Tag No. Location Case Service Required Relieving Conditions

Capacity Pressure kg/cm2 g Kg/hr set Over Pr. Back1 PSV100 Flash vessel D-100 Block LP Steam 500 4.5 10% Atm


TECHNICAL SERVICES DEPARTMENT

Relieving Conditions Material Mol. RemarksTemp. Body / Spring Wt.

C 155 CS/SS304 18

INDIA GLYCOLS LTD.

01 Plant GORAKHPUR BOILER02 Service of Unit STEAM CONDENSATE03 Size Type PLATE04 Surface of Unit Sq.M.05 No. Of Units Shell Arrangement06 Ref. Dwg.07 P E R F O R M A N C E O F O N E U N I T

0809 Fluid Circulated10 Total fluid entering11 Vapor Kg/Hr12 Liquid Kg/Hr17 Density Kg/M318 Viscosity - CST Liq..19 Therm. Cond @ oC Kcal/hr.MoC Liq.20 Mol. Weight 21 Sp.HeatKcal/Kg/Liq.Oc22 Temperature In |Crit. Temp. oC23 Temperature Out oC24 Operating Kg/cm2 (G.)25 Number of Passes Per Shell26 Velocity M/Sec.27 Pressure Drop Kg/cm228 Fouling Resistance Hr. M2 oC/Kcal29 Heat Exchanged - Kcal/Hr.30 Transfer Rate - Service Kcal/hr.M2 oC31 % Excess Surface - Required32 C O N S T R U C T I O N - E A C H S H E L L33 Design Pressure Kg/cm2 G.34 Test Pressure Kg/cm2 G.35 Design Temperature oC36 Tubes na No. O.D. BWG37 plate MOC SS304 I.D. na38 Shell Cover na39 Channel I.D. mm 40 Tube Sheets 42 Baffle Type Tube Supports43 Tube To Tube Sheet Joint 44 Gaskets - MOC - Compressed Asbestos Fibre45 Connections - Shell In- " Out " Drain "47 Corrosion Allowance - Hot Side mm cold Side mm

48 Code Requirements 49 Weights - Each Shell and Bundle Kg. Bundle Only Kg. Full of Water Kg.50 REMARKS:

EXCHANGER SPECIFICATION SHEETItem no. E-100Rev. No 0 Date - 29.01.15Position horizontalSurface Per Shell Prep. By MFApp. By SS

P E R F O R M A N C E O F O N E U N I T

HOT SIDE COLD SIDEFLASH STEAM CONDENSATE TURBINE CONDENSATE

1450 2100 943 990

18 18 1 1

120 45 47 95 1 2

NA NA Cross: Long: In Avg Allowed 0.2 Calc: Allowed: 0.2

174000 L.M.T.D. Calc.Actual

C O N S T R U C T I O N - E A C H S H E L L6 6

160 110 Wall mm Length mm Pitch mmO.D. na Thickness mm

Channel Cover

Connections - Shell In- " Out " Drain "Corrosion Allowance - Hot Side mm cold Side mm

Weights - Each Shell and Bundle Kg. Bundle Only Kg. Full of Water Kg.

E-100 Date - 29.01.15

Sq.M.

COLD SIDETURBINE CONDENSATE

2100 990

1 45 95 2

Out Calc:

9.2

Pitch mm


Rev 0TECHNICAL SERVICES DEPTT. Date 29/1/2015

INDIA GLYCOLS LIMITED Appd By SSPrep By MF

TEMPERATURE GAUGES.No Tag No Location Service Qty. Type Range Normal Operating Design MOC Nozzle Remarks

C Temp Pressure Temp Pressure SizeC Kg/cm2 C Kg/cm2 inches

1 TI-100 A LC-102-2''-C1S0 Flash Cond. Hot 1 Bimetallic 0-150 120 1 150 6 SS304 1.52 TI-100 B LC-103-2''-C1S0 Flash Cond. Cold 1 Bimetallic 0-150 50 0.5 150 6 SS304 1.53 TI-100 C LC-105-1''-C1S0 Turbine Cond Cold 1 Bimetallic 0-60 45 2 60 6 SS304 1.54 TI-100 D LC-104-1''-C1S0 Turbine Cond Hot 1 Bimetallic 0-120 95 1.5 120 6 SS304 1.5

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