bep dc circuit breaker panels with analogue metres dc...25/10/07 page 5 1 circuit breakers it is...
TRANSCRIPT
Copyright © BEP Marine Limited, All rights reserved
INBK-DC-AM-V325/10/07
DC CIRCUIT BREAKER PANELS
[WITH ANALOGUE METERS]
INSTALLATION &OPERATING INSTRUCTIONS
Copyright © BEP Marine Limited, All rights reserved
INBK-DC-AM-V325/10/07
Page 2
This page has been deliberately left blank.
Copyright © BEP Marine Limited, All rights reserved
INBK-DC-AM-V325/10/07
Page 3
Table of Contents
1 CIRCUIT BREAKERS ....................................................................................................5
2 LABELLING AND REPLACING CIRCUIT BREAKERS .........................................6
3 INSTALLATION (PANEL MOUNTING) .....................................................................7
4 DC BUS BARS...................................................................................................................9
5 BACK LIGHTING..........................................................................................................11
6 DROPPING RESISTORS ..............................................................................................11
7 VOLTMETER WIRING DIAGRAM...........................................................................12
8 AMMETER WIRING DIAGRAM................................................................................13
9 PANEL WIRING DIAGRAM .......................................................................................14
10 LABEL SETS ..................................................................................................................15
THANK YOU FOR PURCHASING A BEP MARINE AC CONTROL PANEL
BEP Marine uses the highest quality materials in its range of Control Panels, from the marine grade aluminium base plates to the Airpax magnetic hydraulic circuit breakers.
Copyright © BEP Marine Limited, All rights reserved
INBK-DC-AM-V325/10/07
Page 4
This page has been deliberately left blank.
Copyright © BEP Marine Limited, All rights reserved
INBK-DC-AM-V325/10/07
Page 5
1 CIRCUIT BREAKERS
It is very important to note that the primary function of the circuit breaker is to prevent the cabling from overloading and therefore catching fire. In the event of an electrical short, fault or overload, the circuit breaker is designed to protect the boat’s electrical system not necessarily the appliance.
Different appliances require different circuit breakers with the manufacturer of the appliance certifying the load, and therefore the size of the circuit breaker required.
All BEP panels are supplied complete with a standard set of circuit breaker sizes and labels. Owners or electrical installers therefore need to choose the most appropriate panel for each application.
Should you require a custom made current rating or label layout these are available for an additional charge. Contact your BEP Marine representative for more details.
Note: breakers must be sized in accordance with cable size.
BEP Marine uses Airpax IEG Magnetic circuit breakers.
Single pole Double pole Triple pole
CBS-2.5A-SP 2.5Amps CBS-2.5A-DP 2.5Amps CBS-30A-TP 30Amps
CBS-5A-SP 5Amps CBS-5A-DP 5Amps CBS-50A-TP 50Amps
CBS-10A-SP 10Amps CBS-10A-DP 10Amps D/pole Trip Coil
CBS-15A-SP 15Amps CBS-15A-DP 15Amps CBS-15A-DP-TC230 230VAC
CBS-20A-SP 20Amps CBS-20A-DP 20Amps CBS-20A-DP-TC230 230VAC
CBS-25A-SP 25Amps CBS-25A-DP 25Amps CBS-20A-DP-TC110 110VAC
CBS-30A-SP 30Amps CBS-30A-DP 30Amps CBS-30A-DP-TC230 230VAC
CBS-40A-SP 40Amps CBS-40A-DP 40Amps CBS-30A-DP-TC110 110VAC
CBS-50A-SP-IG 50Amps CBS-50A-DP 50Amps CBS-50A-DP-TC230 230VAC
CBS-50A-DP-TC110 110VAC
Single pole Double pole Triple pole
CBL-50A-SP 50Amps CBL-50A-DP 50Amps CBL-50A-TP 50Amps
CBL-60A-SP 60Amps CBL-60A-DP 60Amps CBL-80A-TP 80Amps
CBL-75A-SP 75Amps CBL-80A-DP 80Amps CBL-100A-TP 100Amps
CBL-100A-SP100Amps CBL-100A-DP100Amps
SINGLE TOGGLE 1-2 & 3 POLE SMALL FRAME CB'S
SINGLE TOGGLE 1-2 & 3 POLE LARGE FRAME CB'S
Large Frame
Small Frame
Copyright © BEP Marine Limited, All rights reserved
INBK-DC-AM-V325/10/07
Page 6
2 LABELLING AND REPLACING CIRCUIT BREAKERS
All BEP panels come with a comprehensive set of self-adhesive labels.
To refit or replace a label, unclip the front panel as shown and replace the appropriate label.
To replace a circuit breaker the front cover of the BEP panel must be removed. This is done byunclipping the front panel and unscrewing the two screws that hold the circuit breaker.
CB's can be changed
easily by removing cover
and buss bar.
Remove Plastic Moulding
install label.
CB Retaining screws
6/32 thread.
Lifting points.
Copyright © BEP Marine Limited, All rights reserved
INBK-DC-AM-V325/10/07
Page 7
3 INSTALLATION (PANEL MOUNTING)
All BEP panels require a 10mm inset on all external edges.
Panels are also supplied with negative bus bars to allow the tidy connection of negative cables at the back of the panel.
Copyright © BEP Marine Limited, All rights reserved
INBK-DC-AM-V325/10/07
Page 8
Be sure to allow plenty of space behind the panel for wiring connections and looms. A minimum of55mm of extra space is strongly recommended.
For example: If the distance to the back of the panel brackets is 70mm be sure to allow at least125mm (70 + 55 = 125).
Copyright © BEP Marine Limited, All rights reserved
INBK-DC-AM-V325/10/07
Page 9
4 DC BUS BARS
At various times it may be necessary to bring either a 24-volt supply or a mixture of 12-volt, 24-voltand 24-hour supplies to parts of the panel back.
To accommodate this, BEP uses a copper bus connection bar along the inputs of the circuit breakers. The different voltages can therefore be simply separated by cutting the bar to separate the differentsupplies on the panel back.
Copyright © BEP Marine Limited, All rights reserved
INBK-DC-AM-V325/10/07
Page 10
Please note: If negative bus bars are not safely enclosed, it is advisable to use a BBC-1 or BBC-2cover to ensure that any stray objects cannot fall onto the electrical system. (This is also advised byABYC).
NEGATIVE BUS BARS AVAILABLE FROM BEP
Part No: BB-6W (6 way)Part No: BB-12W (12 way)Part No: BB-24W-2S (24 way)
Copyright © BEP Marine Limited, All rights reserved
INBK-DC-AM-V325/10/07
Page 11
5 BACK LIGHTING
All BEP AC and DC panels come with 12 volt DC back lighting. On 24-volt systems, a droppingresistor will be required for the back lighting
Note: The Red Systems On indicators will work on both 12 and 24 volts so therefore do not require a dropping resistor.
6 DROPPING RESISTORS
Dropping resistors are used for changing back lighting on 12V panels to 24V
Note: Use ½ watt resistors, select as close to the above sizes as possible.
Panel size Resistor size
4 way 1K8Ω
8 way 1KΩ
12 way 680Ω
16 way 470Ω
20 way 390Ω
24 way 330Ω
28 way 270Ω
32 way 220Ω
36 way 200Ω
Copyright © BEP Marine Limited, All rights reserved
INBK-DC-AM-V325/10/07
Page 12
7 VOLTMETER WIRING DIAGRAM
Note: The circuit below is an example only, its purpose is to show the meter connections.
Copyright © BEP Marine Limited, All rights reserved
INBK-DC-AM-V325/10/07
Page 13
8 AMMETER WIRING DIAGRAM
Note: The circuit below is an example only, its purpose is to show the meter connections.
Copyright © BEP Marine Limited, All rights reserved
INBK-DC-AM-V325/10/07
Page 14
9 PANEL WIRING DIAGRAM
Note: The circuit below is an example only, its purpose is to show the meter connections.
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Copyright © BEP Marine Limited, All rights reserved
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Page 19
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Copyright © BEP Marine Limited, All rights reserved
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