bend joints

8/8/2019 Bend Joints

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PRESENTATION ON

ORGANIZATIONAL VISIT ON

BEND JOINTS PVT. LTD.

Presented By

Mohit Malviya

Pooja Gupta

Rashvindar Kaur

Praveen Mayar

Shishir Jain


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COMPANYS BACKGROUND

Began its operations in 1972

It is an ISO 9001:2000 certified company

Started with fabrication of structural items

Later moved into design, fabrication and

supply of heater shells, hemispherical

heads, and pressure parts for power

plant.


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It has executed several prestigious

contracts with clients like BHEL and

NTPC

Its long term goal is to gain recognition

as an engineering firm Producing world

class quality products in the field of

Boiler Pressure Parts and High-pressure piping.


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INDUSTRY ACTIVITIES

Production of economizer coil and super

heater coil, fabrication of pipe spools, and

assembly of water-box and shell and skirt

Average turnover of 30 crores

Capacity installed is 300 tonnes

Capacity utilized is 200 tonnes


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Follow lean production

Make-to-order company

Enhancement in production-Investment of

2.3 crores

Inventrory management.


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PROCESS FLOW CHART FOR COIL

START MATERIAL INSPECTION TUBE BENDING

FIT-UPWELDING

NON-

DESTRUCTIVE

TESTING

HYDRAULIC

TESTING

CLEANING

PAINTING

IDENTIFICATIO

N

FINAL

INSPECTION

CAGING

DISPATCH STOP


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PROCESS FLOW CHART FOR PIPE SPOOL

FABRICATION

STARTMATERIAL

INSPECTION

MARKING AND

CUTTING

EDGE PREPARATIONDE-PENETRANT TESTFIT-UP OF ASSY

HYDRAULIC

TEST

NON-DESTRUCTIVE

TESTINGWELDING

SANDBLASTINGPAINTINGIDENTIFICATION

FINAL

INSPECTION

DISPATCH STOP


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UTILITIES

Power source-MPSEB (Madhya PradeshState Electricity Board)

Power backup-Diesel generator sources

Electricity of Rs 8/unit is consumed

Rain water harvesting facility

Recycling of water is done for using it again


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PRODUCTION SYSTEM

Product oriented layout

Gives advantage to complete oneparticular product on time

No location advantage


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PLANNING

Production planning is done for 3 months

Work scheduling is done on daily basis andon output basis

Capacity planning is for long term forproduction

No inventory management as it is a make-to-order company


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QUALITY MANAGEMENT

Quality system is ISO 9001:2000

Products are checked regarding quality

after the completion of each job

Quality control check on daily basis, using

escape points.

Lead time is 2 weeks.


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MATERIAL HANDLING

Handle material through crains

As there is 95% waste, adopted leanproduction to reduce waste

Manufacture new machines out of waste

Sell the other scrap, which is of no use

No defect management system


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HR RESOURCES

Six months training on the job

Appraise workers on a monthly basis

There is no union of workers


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EMPLOYEE BENEFITS

Education assistance.

Smoke free environment

Holidays

Health insurance

Life insurance

Service awards

Companies parties and picnics


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CUSTOMERS

NTPC

Bharat Heavy Electricals Ltd.

*Indian Oil Corporation Ltd.

* State Electricity Boards

*Larsen & Toubro Ltd

* Steel Authority ofIndia Ltd.

*Alstom Projects India Ltd.

* ThyssenKrupp Industries India Pvt.Ltd

. * National Fertilizers Ltd.

*LMZ Energy India Ltd.

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