bemco brochure

5/28/2018 Bemco Brochure

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BEMCO Commitment to Quality

Quality is an obsession in BEMCOS culture.

Strict Quality Control Procedures related to

Management, Engineering, Procurement,

Selection of Vendors/Subcontractors and at

the construction site are designed to ensure

the highest grade of excellence. Such

meticulous procedures for quality produceclient satisfaction, repeated business, and

avoidance of risk.

BEMCO scrutinizes down to the minor details

its work to enhance not only the performance

of the complete system it installs, but also to

ensure that its finished work is aesthetically

pleasant.

BEMCO is a pioneer in obtaining and

implementing the ISO 9001 Certification for

Engineering. Design, Management,

Procurement and Construction since 1994.

The continuous implementation of such

quality work contributes to BEMCOs

reputation and credentials with all its clients

and partners.

BEMCO was formed in 1965 as a Mechanical& Electrical Contracting Company. Thereafter,

BEMCO expanded its experience to become a

world-class Contractor in Industrial and Power

Projects. Under this expansion, BEMCO has

undertaken the largest and most challenging

turnkey projects in Saudi Arabia and the Region

using various state of the art technologies.

Today BEMCO is a leading EPC Turnkey

Contractor, comprising full-scale and integratedcapabilities in Engineering, Procurement,

Construction, Fabrication, and Start-up &

Commissioning.

BEMCO s Entrepreneurial Leadership restructured

the company into three highly organized Business

Units (Power, Industrial, Electromechanical and

Large Civil Projects) enabling efficient

management, providing sufficient flexibility to

expand regionally by focusing on clientsatisfaction, quality and timely completion of

projects.

BEMCO is also diversifying its operation in project

development and project financing under IPP &

IWPP scheme to benefit from the Governments

privatization initiatives.

BEMCO is expanding regionally in the Middle East,

Gulf and North Africa to become the leader in

Power and Water projects as Developer and

Contractor, working in conjunction with

renowned international Engineering, Construction

and Manufacturing Firms.

BEMCO continues to enhance its capabilities to

meet the challenges of the 21st century.

Henry M. Sarkissian

CEO


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Arabian BEMCO has

three distinct business

units operating as

profit centers. A

dedicated Executive

Director is responsible

for running the day to

day activities of each of

the units and managing

its engineering,

procurement and

construction activities.

These business units

coordinate and

cooperate with each

other in the execution

of projects providing

scope of their

specialties, giving

Arabian BEMCO a

wealth of professional

and specialized

resources to integrate

large projects and

ensure their success.

1-Power Projects Page 6-11

Power Generation

Transmission & Distribution

2-Industrial Projects Page 12-17

Oil & Gas

Refrigeration

Water

3-Civil & Electromechanical Projects Page 18-21

Commercial Projects

Industrial Projects


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Power Generation ProjectsPower Generation Projects

BEMCOs experience and know-how in the power sector isunrivaled for its efficient and timely delivery of Projects.

BEMCO has participated in the implementation ofnumerous, large and prestigious Power Projects, rangingfrom Simple Cycle to Combined Cycle Technology. BEMCOhas undertaken on an EPC basis more than 16,000 MW ofPower Generation Projects in the Kingdom of Saudi Arabiaand in the Gulf Region.

The Riyadh (KSA) Power Plant No.9 Combined Cycle (PP9)project is a typical example of Bemco prowess in thePower Generation sector; the project with a generationcapacity of 5,980MW, was built on an area of 3.2 square

kilometers.

> 16,000 MWCombined Cycle Power Plants

Simple Cycle CombustionTurbine Power Plants

Conventional Steam Power Plants

PP9 Combined Cycle 5,980 MW Power Plant - Riyadh


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An Achievement to the RecordAn Achievement to the Record

680 MW Power plant170 MW Delivered in 5-1/2 monthsTotal Capacity delivered in 7-1/2 months

In early 2004, Saudi Electricity Company (SEC) awardedArabian Bemco Contracting Company a super rush project for

680MW extension to Power Plant No.9 in Riyadh with an

unimaginable and unprecedented schedule of 7-1/2 months.

The contract was signed on 1st February 2004 with first power

delivered (170MW) by July 15th to meet the high power

demand during the summer season. All other power delivery

milestones were met culminating with the delivery of full

power (680 MW) by mid September 2004.

Letter of Appreciation

Attn. Arabian Bemco Contracting Co.

I received your letter dated 2/6/1425H

Reference to the completion of thesecond extension of phase I of theRiyadh Power Plant No. 9 Rush

Project as well as its handing over inrecord time.

I thank you and all those whocontributed to this accomplishment andI appreciate your efforts which resultedin such distinguished achievement.

Minister of Power & WaterAbdullah Bin Abdullrahman Al-Hussain

680 MW PP9 Extension Fast Track


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Transmission & DistributionTransmission & Distribution

Bemco has executed over 30 High voltage substations on EPC

Basis up to 400 KV with 10,000 MVA Transformer capacity using

Gas insulated switchgear (GIS) and Air insulated switchgear

(AIS) technologies. The scope of such projects has covered

turnkey Engineering, Procurement, Erection, Testing and

Commissioning including civil works.

Among its many projects, Bemco has executed the 400 KV

Substation in Aqaba, Jordan, which forms the first part of the

station link interconnecting Egypt, Jordan, Syria, Iraq and

Turkey. In addition, Bemco successfully completed two 380 KV

substations in Hail & Taif, Saudi Arabia.

>10,000MVAGIS & AIS High Voltage

Substations

High Tension Transmission

Lines

380 kV Gas Insulated Bus Duct (GIB)380 kV GIS


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Oil & GasOil & Gas

BEMCO executed on EPC basis a large number of Oil & Gas

projects related to pumping, transferring, metering and

storage of hydrocarbon products totaling

>100 Million Gallons

Of Hydrocarbon

Storage Facilities

BEMCO is a General Contractor for

construction works in Hydrocarbon

Process Plants undertaking

responsibility for civil, electrical,

mechanical, erection, instrumentation,

controls, piping, insulation and

painting.

Among the Oil & Gas projects

executed for ARAMCO is the 519,000

Barrels Medinah bulk storage facility,

the PP9 2,000,000 BPDD crude oil

pipeline that ties into the east-west

Saudi ARAMCO 48 inch pipeline and a

Flare Tank Project for Luberef.

Oil & Gas

Bulk Oil Storage Facilities

Refinery & Petrochemical

Pipelines

Compressor Stations

Off site Works

Utilities

2,000,000 BPD Crude Oil Metering Station Riyadh


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RefrigerationRefrigerationBEMCO executed on EPC basis a large number of central refrigeration and district

cooling plants using technologies from centrifugal reciprocating and screw

compression technologies to absorption technologies for applications in HVAC,

district cooling and Gas Turbines Inlet air Cooling (TIAC) facilities for Power

Plants.

Among the refrigeration technology projects executed by Bemco is KAAU CUP#2

(Over 18,000 TR), KAAU CUP#2 Extension (Over 4,400 TR), Makkah and Madinah

Haram (Over 35,000 TR), the Qatar District Cooling Plant #1 & 2 (Over 65,000

TR) and Gas Turbines Inlet air Cooling (TIAC) Plants in Jouba Hail Power Plants

(Over 10,000 TR) and PP9 (over 50,000 TR)

>400,000 Tones ofRefrigerationCentral Refrigeration Large Chiller Plants

District Cooling

Turbine Inlet Air Cooling

Cooling Water Pumps

CentralReciprocatingChillerPlant


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WaterWaterBEMCO executed on EPC basis numerous water treatment plants using

Reverse Osmosis technologies for seawater and brackish water desalination

as well as industrial and domestic waste water treatment plants. In addition,

BEMCO has undertaken large water pumping and transfer stations.

Among BEMCOs list of projects are ARAMCOs Waste Water & Spent Caustic

Systems & Juaymah Gas Plant (6,000 m3/day), New Doha Intl Airport

Domestic Waste Water Treatment Plant (17,000 m3/day), Boweib Water

Treatment Plant (60,000 m3/day), Salboukh Water Treatment Plant (60,000

m3/day), Royal Commission sea water intake pumping stations (180,000

m3/day), King Khaled International Airport Waste Water Sewage Treatment

Plant (9,600 m3day)

Water & Sewage Treatment

Industrial / Domestic Water Treatment

Desalination Sea Water / Brackish (R.O)

Pumping Stations

Pipelines

Boweib Water Treatment Plant 60,000 m3

/daySewage Water Treatment KKIA Riyadh 10,000 m3/day


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ElectromechanicalElectromechanicalBEMCO has more than 30 years of experience in the Design, Supply, Installation, Testing

and Commissioning of Mechanical, Electrical, and low current systems. BEMCO has

undertaken a large number of complex projects on design and build basis and

executed on a rush schedule to the full satisfaction of the Clients.

Among these projects executed are Makkah and Madinah Holly Haram, the Four Seasons

Hotel in Amman-Jordan, the Conference Center Palace in Riyadh and 300 villas in Hafr

Al-Baten.

Building Services Works Large Commercial & Residential Complexes

Royal Palaces, Luxury Hotels and High Rise Buildings

Holly Haram of Makkah and Madinah

Industrial Electromechanical Works

Power Plants

Industrial Plants

Refrigeration CompressorsCooling Water Pumps

Medium Voltage Switchgear


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Civil ProjectsCivil ProjectsBEMCOs Civil Business Unit executes Civil Works for BEMCOs turnkey

projects in the Power & Industrial Sector related to large Power

Plants, Oil & Gas Facilities, Refrigeration and Water Projects.

BEMCO also Executes the construction of large complexes as a general

contractor for projects such as Housing and Commercial Buildings in

PP9 and Shoaiba Power Plants.

Commercial / Residential

High rise Buildings

Industrial Buildings

Industrial

Power Plants

Industrial Plants

Community Housing Projects


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Project Structured Financingand Projects Development

Project Structured Financingand Projects Development

BEMCO has offered and implemented in some of its projects long-

term Project Structured Financing as well as deferred payment

options with tenures between 5-10 years. As the power sector

evolves, BEMCO continues to pioneer this concept at the forefront

of the movement.

BEMCO has initiated several concepts for the implementation of

Independent Power Projects (IPP) in the Kingdom of Saudi Arabia.

In this process, BEMCO has worked with International Developers

in the Integration of the project development.

Typical BOT Project Development Structure

ConcessionaireConcessionaire

Equity-

25-30%

Pension Funds

Private Investors

Off-taker

(Fuel orFeedstock

Agreement)

Off-takerAgreement

EPC Contract

O&MContract

Debt-70-75%

Financial Institutions

Multilateral,

Bilateral Agencies

Financial& Technical

Advisors

Project

DeveloperBEMCO

PROJECTCOMPANY

PartialListofProjectDevelopmentStudiesandProposals 1,200 MW Shoaiba CC Power Plant 1991 Study and

presentation conducted by GE, BECHTEL and BEMCO for SCECO West.

1,750 MW Shoaiba Steam Power Plant 1997, Official tender forBOO concept for SCECO West, Joint Venture BEMCO-ENRON.

1,050 MW Shoaiba Steam Power Plant 1998, Official Tender forStructured Project Financing for SCECO West, Joint VentureBEMCO-ENRON.

25,000m3/day STP -2000/2001, Official tender for BOT Conceptfor Jeddah Industrial City (JIC), Upgrading and Expansion of

existing STP.

150MW CC Power Plant 2001, Tender for BOO Concept forHadeed Iron and Steel Company.

480MW PP-9 Power Plant -2004, Implementation of DeferredPayment Project Financing.

350MW Marib-2 Power Plant 2005, Proposal for Long-termfinancing for the Ministry of Electricity in Yemen.

36,000 m3/day Desalination Plant 2006, Official tender for BOTconcept for the General Authority of Civil Aviation (GACA) Joint

Venture BEMCO - GE


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BEMCO has evolved to

become a world class

Power, Industrial and

Civil Contractor with

capabilities to Develop,

Engineer, Procure,

Construct, Test, Start-

up and Commission

Projects on a turnkey

basis.

BEMCOs vast

resources permit the

implementation of

large and complex

projects in record time.

BEMCO utilizes a modern and systematic approach

in the implementation of projects from its pre-

award phase of development, conceptual design,

pricing, proposal preparation, bid submittal and

negotiation; through the engineering,

procurement and construction phase. BEMCOs

vast resources of Manpower, Plant & Equipment,

and Fabrication facilities in construction, coupled

with its single point responsibility Project

Management approach ensures customer

satisfaction and success in the execution of its

projects.

BEMCOs IT infrastructure is a key ingredient to

manage and track the progress of our projects.

BEMCO has a centralized database with

information being shared between its head office,

branches and sites. We take pride in using state

of the art ERP software such as J.D. Edwards and

Primavera.

Large resources with over 18,000 directemployees, extensive fleet of constructionequipment, vehicles and facilities, quick and swiftmobilization.

Over 2,200 Engineers in all disciplines includingCivil, Electrical, mechanical, Instrumentation andControl.

Highly qualified Engineering and Design groupcomprising over 400 Engineers, Designers and CADOperators.

Highly qualified technicians for specialized work;such as welding, high voltage cabling, others.

Global procurement capabilities

Large fabrication workshop with state of the artEquipments.

Competitive pricing with international biddingstandards

Testing & Commissioning Services and O&M

ProjectManagement

Planning and Scheduling

Quality Control

Cost Control

ReportingProcurement

Sourcing

Purchasing

& Logistics

Engineering

Basic & DetailedEngineering

Erection

Mechanical Erection,Electrical &

InstrumentationWorks

FabricationSteel Structure

Pipe pre-fabricationSkids Ducting

Start-up &

CommissioningOperation & Maintenance

Power plants &

Substation, Protection

& Control, Firefighting

systems, HVAC

Award

ProjectEvolution


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Project ManagementProject ManagementBEMCOs Project Management objective is to identify, monitor and correct any deviations from the originalproject scope of work quality, cost and schedule. To achieve the above objective, the following functionsare monitored during project execution:

Planning and Scheduling:

Planning is performed to address as a minimum the following: Scope of work, assumptions and risks,

execution strategy, specific contract requirements, engineering design, procurement, tasks and work break

down, resources, construction requirements, inspection and test requirements, tooling and equipments

supplies.

Quality & Safety Control:

Designed to ensure that all quality and safety requirements are implemented through all the stages of aproject.

Cash Flow Control:

Designed to know the status of Billing and Collection during any stage of a project execution.

Budget/Cost Control:

Designed to check expenses on a project as they are incurred. It is intended to keep track of each cost

element or cost center, to identify reasons for cost variance against budget of the item throughout the

various stages of project.

Contract Administration:

Designed to secure legal and contractual rights for the company in an efficient and timely manner. This

function is to be carried out jointly by the Project Manager and Contract Administration Section .

Management PhilosophyManagement Philosophy

Each business line is led by a senior vice-president who is

responsible for the projects in a vertical structure and

responsible for business development, proposals

preparation, project execution and hand over.


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EngineeringEngineering ProcurementProcurement

Engineering and Procurement Groups work closely with each

other to ensure early sourcing of major and long-lead

equipment and to ensure compliance with the technical

requirements and customer specifications.

Quality Engineering in Turnkey EPC Industrial and Power projects is

the essence of success. BEMCOs Professional group of engineers,

designers and draftsmen provide conceptual designs from the

proposal stage of a project all the way to detailed construction

drawings and as-built drawings at the construction stage. The group

utilizes computer aided design (CAD) systems for all its two and

three dimensional designs, as well as state of the art engineering

software for piping, electrical and structural designs and

calculations. The Group is supported by its offices in Lebanon,

Egypt, India, and USA.

Procurement for all projects is carried out in compliance with strictcompany policies and ISO certified procedures.

The Procurement Business Process is stream-lined into the followingbasic phases, to ensure quality and timely delivery of materials to site.

Vendor selection

Ensuring specification compliance

Expediting material production and delivery

Achieving quality requirement, by arranging the quality tests

Tracking shipments and site delivery

To achieve a successful procurement performance, BEMCO utilizes J.D.

Edwards and ERP system, to map and to allow recording of procurement

data at all phases of the Business Process yielding detailed reports on

each phase and for greater procurement control.

GasTurbineElevationDesign 500MVATransformer,weight400tonsincludingtrailer,transportedtositeviaspecialtrailerequippedwith320wheels


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FabricationFabrication

Todays demanding construction

market requires from qualified

and successful contractors

extensive in house fabrication of

various mechanical, structural

and electrical components for its

turnkey projects.

BEMCO owns a large,

modern and automated

fabrication workshop to

deliver and erect high

quality products on an

expedited and continuous

basis. This workshop facility

consists of 80,000 sq.m. offabrication floor space with

resources, equipment and

over 2,600 highly qualified

technicians, engineers and

management personnel. It

has basic and detailed

engineering capabilities and

is ASME certified for

pressure vessels.

Partial list of Fabrication:

Pressure tanks and vessels

Pipe and electrical steel supports

Pipe fabrication and welding 2

diameter and above

Platforms, Ladders and Stairs

Pumps and compressor skids

complete with piping, tubing and

electrical

Steel Structures

Pipe Spool

CNC Plasma and Gas Cutting Machine CNC Beam Drilling and Saw Cutting Machine


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BEMCO has its own Start-up & Commissioning, Operation & Maintenanceservice group (BEMCO Services Co.) This Group is a formidable team of

professional engineers and technicians specialized in Maintaining,

Operating, Testing and Commissioning of Electrical and Mechanical systems

for Industrial, Power and Commercial Projects. To support this well trained

team, BMECO has assembled a large inventory of precision instruments and

tools for the testing, commissioning and start-up of the projects.

Partial list of System Testing Capabilities:Partial list of System Testing Capabilities: Hi-pot Testing of Cables MV Circuit Breakers

LV, MV and HV Switchgears Chilled Water Plants

Protection and Intertip Relays AHUs and FCUs

Pilots Differential Protection CCMS

Distance Relays Variable Frequencies Drivers

Power Transformers PLC & DDC Controlled Systems

Highest Quality Erection & Construction

constitutes an essential part of a successful

turnkey project.

BEMCOs competences are demonstrated by

the successful completion of major

industrial, power, electromechanical & civil

projects.

The significant resources and years of

experience in Engineering, Procurement,

Construction, Mechanical Erection, Electrical

and Instrumentation activities, along with a

fully owned large modern and highly

efficient fabrication workshop and

construction equipment enables BEMCO to

erect and construct the highest quality

projects.

SteamTurbine ShoaibaStage2,PhaseI


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ARABIAN BEMCOPROJECT & CONSTRUCTION

MANAGEMENT

BEMCO INTERNATIONALPROJECT & CONSTRUCTION

MANAGEMENT (Lebanon)

Projects

BEMCO STEELFABRICATIONS

TRUBA ARABIA CO.ERECTION TEAM

TECHMASTER INC.ILLINOIS, USA

BEMCO SERVICESSTART-UP & COMMI.

OPERATION & MAINTENANCE

TECHMASTER ENGGEGYPT & INDIA

GEDAC ELECTRICMANUFACTURING OF POWER,

LIGHT. & ELEC. SYSTEMS

REGIONAL OFFICES

Bemco has formed strategic affiliated companies working asProfit Centers providing highly competitive and quality services.

BEMCO International (Offshore) in Lebanon takes responsibility onassigned projects, proposals, engineering, procurement and projectmanagement.

TRUBA ARABIA is specialized in heavy Mechanical Erection works forUtility Boilers, large Steam & Gas Turbines, Petrochemical, Cementand Refinery Complexes.

GEDAC has been at the forefront in the Middle East since 1978manufacturing and assembling electrical switchgears and controlpanels in the medium and low voltage range.

BEMCO Steel Industries (BSI) is specialized in manufacturing ofstructural and sheet steel, pre-fab pipes, skids ducts, vessels andtanks.

BEMCO Services is specialized in Operation, Maintenance, Testing &Commissioning systems for Power, Industrial and Building Services.

Impregilo Arabia is specialized in Engineering and Construction ofinfrastructure, high rise buildings, and marine works.

Partial list of international companieswith whom BEMCO has worked in the

past and present:Siemens GermanyGeneral Electric USAABB SwitzerlandAlstom FranceAREVA - FranceMitsui JapanMarubeni - JapanMitsubishi Heavy Industries Japan

Doosan Heavy Industries KoreaHitachi JapanToshiba JapanNuovo Pignone ItalyYIT FinlandSpie-Batignolles FranceBechtel USALurgi GermanyPB Power - UKBelleli Italy

Foster Wheeler - ItalyShaw Group Inc. USACBI USAMot MacDonald - UKBlack & Veatch USATermoMeccanica ItalyKorea Power Engineering Company (KOPEC) KoreaHyundai Heavy Industries KoreaIshikawajima-Harima Heavy Industries Co. (IHI) JapanHitachi Zosen Japan

International Power UKWATERLEAU BelgiumAPINA SpainCADAGUA SpainIBERINCO SpainWeir UKEnpropie FranceEFACEC PortugalDURO Felgueraca - Spain


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bemco brochure

Documents

today bemco

bemco commitment

bemco hasundertaken

power projects page

challengingturnkey projects

water projects

timely delivery of projects

power sector