bel-event password: bel240919 … 1...machinery, to improve its availability, oee and maintenance....
TRANSCRIPT
BEL-EVENTPassword: BEL240919 #ResourceEfficiency#ResourceEfficiency
#ResourceEfficiency
DIGITALISATION AND INDUSTRY 4.0
DIGITALISATION AND INDUSTRY 4.0
Dr. Igor Kalinic
Head of Sector –Competitiveness and Internationalisation, EASME, European Commission
DIGITALISATION AND INDUSTRY 4.0
Joseba Bilbatua
Senior Manager Advanced Manufacturing at MONDRAGON Corporation
Joseba BilbatuaMONDRAGON CorporationBrussels – EREK Conference 25th September 2019
Digitalisation and Industry 4.0and their application to resources efficiency
Application examples from MONDRAGON Corporation
80.816 employees
Waste Management Services & Solutions
Remanufacture/ Retrofitting & New Uses
Project Development, O& M
Systems & Equipment
Sustainable Mobility
Business activities in Mondragon around Circular Economy activity
Digitalisation and Industry 4.0 applied to resource efficiency
Currentsituationanalysis
Areas to improve
Project contrast
Roadmap
Feasible objectives and strategic projects
Evaluation – 3 DIMENSIONS
1. Technology: Process & Product DigitalisationSmart Factory/ Smart Products
2. StrategyOrganisation and 4.0 Strategy
3. PeopleCulture and 4.0 skills
DIAGNOSIS OBJECTIVES
® Industry4.0 strategy
With the cooperative
10
> 30 cooperatives> 250 projects and transformation plans
1Str
ateg
yStrategy and Organisation: To what extent is Industry 4.0 established and implemented in your company’s strategy??
We examine the current openness toward and the cultural interaction with Industry 4.0 using the following criteria:
§ Implementation status of Industry 4.0 strategy§ Operationalization and review of strategy through a system of indicators§ Investment activity relating to Industry 4.0
11
2 Pe
ople
People:Our people, teams and organisations are ready to make the key decisions to make the most of Industry 4.0?
12
It is about identifying those competences that will be characteristics of perfectly adaptedteams and in fluid coexistence with the industry4.0 and the new context in constant change.
4.0 COMPETENCES & SKILLS
WITH MYSELF
Consciousness
Proactivity
Emotions management
WITH THE OTHERS
Leadership
Communication
Flexibility
CONTRIBUTING VALUE
Multidisciplinary
Open Innovation
Problem solving
DIGITAL DOMAIN MASTERY
Digital Knowledge
Information Management
Digital Communication
REVISION
3 Di
gita
lisat
ion
Proc
esse
s y P
rodu
cts
13
§ Support our businesses on their digital transformation strategy
§ Assessment according to Industry4.0 standards
§ New perspective and expert vision on their journey to become a “Factory of the Future”
BSH @ Industry 4.0 Page 10
Enabling Technologies
Autonomous Robots
Cost effective and flexible automation
Internet of Things
Remote monitoringand management of factories
Additive Manufacturing
Manufacturing of complex parts
Simulation
Plant simulationSupport to other fields
Cybersecurity
Safety on data management
Augmented Reality
Support for complex manipulations
System integration
Integration of new technologies with MES
Cloud Computing
Support to data exchange and storage
Data AnalyticsPrediction of undesired situationsSupport to decision making
ü ü
ü ü
ü
Context Dataand Communications
Workers Manufacturing Systems
Knowledge
Collaboration
Smart
PRODUCT
SMART
Adaptive Systems
Maintenance (preventive, predictive, …)
Energy management. Environment
Materials management (RFID, AGV, …)
KNOWLEDGE
Context information
Support to decision making
Visualization
Data analytics
COLLABORATION
Ergonomics and physical fatigue reduction (Cobots, …)
Mental fatigue reduction (on-lineinformation, augmented reality, …)
Occupational safety
PRODUCT
Customized / Individualized
Fully traceable
Higher quality / reliability
Optimized cost
Main application areas
Some recommendations – Project examplesIndustry 4.0 & Resource efficiency
1. FAGOR ARRASATE Optimum OEE through extensive monitoring and digital twin technologies (CAPITAL GOODS)Objective Recommendations in real-time about the condition of
machinery, to improve its availability, OEE and maintenance.Link Machine Alert Platform: Big data solution for advanced analytics and maintenance
Some recommendations – Project examplesIndustry 4.0 & Resource efficiency
2. SORALUCE complete monitoring of big production lines (MACHINE TOOL) Objective Achieve a complete
Condition Based Maintenance
• Improves reliability by discovering failures before they happen.
• Decreases maintenance costs by making sure parts are not replaced before the end of their useful life
• Reductions in errors as fewer maintenance activities are performed
• Eliminates unplanned downtimeresulting from equipment failure
• Prevents major failures that lead to health, safety and environmental risks
• Improves the management of spare parts
WorkpieceDisplacement monitoringduring machining operation
Spindle headBearings and gearscondition
Chatter vibrationsmonitoringThermal behaviuormonitoring
Rack-pinion systemPinion-rack conditionMotor condition
Hydraulic unitPerformance monitoringGearbox
Bearings and gearscondition
Motor condition
Ball screwsBall screw and nut condition
Bearing condition
Belt condition
MagazineTool life control
Some recommendations – Project examplesIndustry 4.0 & Resource efficiency
3. ULMA Forklift Systems: new business model based on Services (LOGISTICS)Objective Achieve a complete Condition Based
Maintenance. Diversify business towards servitization (Product-Service System)Renting per hours (pay-per-use)
• ULMA Fleet Manager• On-Line Assistance Service• Predictive Maintenance• Daily Reports (ULMA & Customer)• Customer loyalty
Some recommendations – Project examplesIndustry 4.0 & Resource efficiency
4. MOTORLAN: Refurbishment of Industrial Engine (
Objective Full Service Electric Motor/ Rotary machines Repair and Maintenance (and their electronic servo system)
Energy efficiency:• Real analysis of the
performance of electrical motors (new and repaired)
• Text protocol under regulation• Efficiency and savings
comparisons• Report on energy
management recommendations
• 20 Employees• > 1.500 Electric Motors Managed/ year• Service focused• First repair company with Quality
certification & Warranty
Company details Revenue Evolution (M€) – Crisis years
• Repair & Maintenance (little)• Refurbish (as new) & Remanufacture
(even better than new)• Reuse/ Recycle – Second hand – Spares
(P2P Web page)
Business Lines
Refurbishing
Remanufacturing
Some recommendations – Project examplesIndustry 4.0 & Resource efficiency
5. LKS: Eco-efficient Construction through BIM (CONSTRUCTION)
Objective Optimization of construction projects through BIM
• Information is generated during the construction phase, which will be very useful in the future.
• The BIM incorporates information about installations, safety, preventive & predictive maintenance,
Building Information Modeling (BIM) is an intelligent 3D model-based process that gives architecture, engineering, and construction (AEC) professionals the insight and tools to more efficiently plan, design, construct, and manage buildings and infrastructure.
Source: theBIMhub
Some recommendations – Project examplesIndustry 4.0 & Resource efficiency
6. SARE TEKNIKA: White Goods Reuse, new jobs and social integrationObjective Setting up of re-using and refurbishment centres for white goods, as well as technology and equipment
for testing, disassembly and data managemetn.
Source: theBIMhub
RESULTSCross cutting needs and priority areas
23
§ Cibersecurity§ Systems integration§ Supply chain management§ Data analytics – big data - AI§ Iot connectivity§ Digital platforms§ Asset management§ Servitisation§ HMI (Human Machine Interfaces)§ Artificial vision
Thank you !!
Joseba BilbatuaSenior Manager Innovation & [email protected]
Contact for MONDRAGON DIAGNOSYS 4.0:Mrs Naiara [email protected]
DIGITALISATION AND INDUSTRY 4.0
Marek Wasilewski
Board member of the PolishCleaner Production MovementSociety
The Polish Cleaner Production MovementSociety – 30 years of action and experience
Cleaner Production in Poland - for prevention of pollution, circular economy
and the better climate
Michał Jan CichyMarek Wasilewski
www.cp.org.pl
1997 – financial support for the CP Programmefrom National Fund for Environmental Protection
Key milestonesat the beginning of the programme
1996 – first „Cleaner Production Certificates” issued for Polish companies
1993 – Polish Cleaner Production Centre in Katowice First, Polish Declaration on CP to be signed by Polish companies, local authorities and other institutions
1990 – support from Norwegian engineering association (NIF)
1999 - „UNEP International Declaration on CP” signed by the Polish Minister of Environment, UNEP seminar in Nairobi in 1999.
The Polish Cleaner Production Movement Society – www.cp.org.pl
2002 – inauguation of the Polish Register of Cleaner Production and Responsible Entrepreneurship
Key milestonesat the beginning of the programme
Conference „Cleaner Production = Responsible Entrepreneurship”,at the Chancellery of the Prime Minister of Poland, Warsaw,
with representative of UNEP (Jacqueline Aloisi de Larderel) and the Marshal of the Polish Parliament(photo by.: The Polish CP Movement Society)
The Polish Cleaner Production Movement Society – www.cp.org.pl
Who we are today?
Association promotingCleaner Production,Circular Economy
environmental protection, environmental management
and sustainable development
The Polish Cleaner Production Movement Society – www.cp.org.pl
Who we are today?
We address our activities mainly for companies, local authorities and other institutions
We act for all types of comapnies, all branches, but majority of our beneficiaries are SMEs
Our members are people engaged in environemtnal protection and management because of their jobs or hobbies
… the core of our activities :• educational programme in CP/CE for companies
called Cleaner Production Academy,
• the Polish Environmental Voluntary Agreements Scheme in the Polish CP Programme (CP EVA) …
The Polish Cleaner Production Movement Society – www.cp.org.pl
31
We co-operate with many organisations, among them of coruse with EREK
Katowice
Who we are today?
We provide information by various means
32
Many conferences, seminars, debates, events a.s.o.
Źródło: http://csr.parp.gov.pl/index/more/32652
Fot. Anna Bąk
Numerous patronages
Źródło: https://www.facebook.com/events/1207646472704079/
Educational programme of the Polish CP Movement(„how to achieve this goals?”)
Cleaner Production AcademyAbout 10-months-long educational programme,
with design/implementation componentCapacity building for environmental management system, implementation of a pilot environmental
improvement in trained organisations
First meeting of the 46. edition of CP Academy. Warsaw, 19.09.2017
Cleaner Production Academy
CP Academy includes:Ø CP strategy concept and approachØ Principles and methodology - conducting an effective initial review / CP AuditØ Case-studies: good environmental practice, the concept of Eco-innovation and Cleaner
Production Project (CP Project)Ø Basics of the concept of a Circular EconomyØ Building management system in line with the Cleaner Production strategyØ Creation and functioning of the Environmental Team in companiesØ Formal and legal assessment: basic obligations of entrepreneurs Ø Financial and economic analysis of pro-ecological projects, calculation of economic
effectiveness of CP ProjectsØ Sources of financing for pro-ecological projects in PolandØ Ecological and social reporting in the CP ProgrammeØ Presentations of the results of the project work so far, discussionØOpportunities for further improvement: CP and formalised environmental management
systems according to ISO 14001 and EMASØOpportunities for further improvement: selected environmental management tools -
product life cycle assessment (LCA), eco-design (eco-design)Ø Basics of Corporate Social Responsibility (CSR)
Public defence of CP Projects carried out during the Academy's duration Graduation from the Academy and ceremonial awarding ofinternational diplomas of Cleaner Production Experts
• 46 completed editions since 1990(+ 3 planned editions co-funded by the Polish Enviromental National Fund)
• 749 Cleaner Production Projects implemented
• 1064 trained institutions
• 1483 Cleaner Production Experts
Alumni of the 46th edition of the CP Academy, with their consultants; handing Diplomas of CP Experts to participants from Popharma company.
Educational programme of the Polish CP Movement
• Register of Cleaner Production Certificates
• The Polish Register of Cleaner Production and ResponsibleEntrepreneurship
The Polish CP Voluntary Environmental Agreements Scheme (CP EVA)
The Polish Cleaner Production Movement Society – www.cp.org.pl
CP Environmental Voluntary Agreements’ procedure
248 laureates of the CP Certificate
Register82 laureates of the
Polish Register of CP and RE
The Polish Cleaner Production Movement Society – www.cp.org.pl
www.prcpiop.pl
Exemplary synthetic „Report card”
Conference ”Cleaner Production and Circular Economy”, Ministry of Environment, 26th of April 2018Photos by Ministry of Environment
41
Yearly meetings of laureates -- the Polish Register of CP and RE
Next conference: „30 years of CP – on the pathway to Corcular Economy”7.10.2019., Warsaw, Poland
The Polish Cleaner Production Movement Society – www.cp.org.pl
Planned postgraduate studies
„Circular Economy and Cleaner Production in practice”including the whole educatinal program of the CP Academy
In close co-operation with the Silesian University of Technology
The Polish Cleaner Production Movement Society – www.cp.org.pl
Education campaign on Circular Economy
„Kampania edukacyjna na temat zapobiegania zanieczyszczeniom oraz Gospodarkio Obiegu Zamkniętym, z wykorzystaniemdoświadczeń Czystszej Produkcji i EMAS”
Education campaign on pollution prevention and Circular Economy, based on Cleaner Production and EMAS experience
Project activities: Ø Conferences Ø Cleaner Production Academies (3 editions: Upper Silesia, Mazovia and Lower Silesia) Ø Workshop "Life Cycle Assessment (LCA), carbon footprint, eco-design - new tools, methods
and applications of environmental analysis in the CE". (8 workshops in Katowice, Wrocław, Warszawa, Gdynia, Zielona Góra, Kraków, Lublin, Opole)
Ø Webinars (6 thematically different webinars) Ø Computer animationsØ Examples of CP Projects. Good practices and investments from the Cleaner Production
MovementØ Various Publications
2019-2022
The Polish Cleaner Production Movement Society – www.cp.org.pl
CP and Industry 4.0
Questionnaire how CP companies implement I4.0
the questionnaire covered 28 CP companies, the return on 12
I4.0 survey questions:
• knowledge about I4.0 • what I4.0 operations were implemented• planned implementation of I4.0 solutions• inhibiting factors • challenges and risks• need to conduct a series of I4.0 seminars
and thematic workshops
The Polish Cleaner Production Movement Society – www.cp.org.pl
CP and Industry 4.0
The Polish Cleaner Production Movement Society – www.cp.org.pl
CP and Industry 4.0
planned implementation of I.4.0 solutions• full digitisation• optimize logistics and supply chains• robotisation• automation of packaging of finished
products• autonomous equipment and vehicles• Big Data• automated manufacturing systems• Smart Information Systems
inhibiting factors• insufficient information on I.4.0• low awareness of the benefits of I.4.0• lack of adequately qualified/ educated staff• concern about I4.0 technologies implementation• high investment costs
challenges and risks• loss of jobs – employment reduction• lack of qualified personnel• lack of full control over the data• cybercrimes
need to conduct a series of I4.0 seminars and thematic workshops• 31% YES; 69% maybe YES• Workhops issues: IoT, Augmented Reality, Big Data, Intelligent Factory,
Robotics and Networks
The Polish Cleaner Production Movement Society – www.cp.org.pl
CP and Industry 4.0MCD Electronics
digitisation - e-documentsSMT line (autonomous machines)
castomisation, concerns panel colours, prints in different language versions - the decision could be made just before start of production
access control and logging (person/time/zone/activity/ etc.)
3D printer on the production lineIntelligent control systems
for buildings, gardens a.s.o.
The Polish Cleaner Production Movement Society – www.cp.org.pl
Thank you for your attention!
Marek Wasilewski, Phd Eng.Member of the Board, The Polish CP Movement Society
Tel. +48 601 51 70 81E-mail: [email protected]
EREK INTERNATIONAL CONFERENCE “Make it happen with
RESOURCE EFFICIENCY!”25-26/09/2019 BRUSSELS
CP measuers and eco-solutions
Example solution from Famed
Photos by.: Famed Zywiec sp. z o.o.
The Polish Cleaner Production Movement Society – www.cp.org.pl
CP measuers and eco-solutionsBWiK Biała Podlaska
8 heat pumps(over 240 MWh of energy per year)
New Waste Management Plantfor the region of Biała Podlaska
Production of energyfrom biogas
The Polish Cleaner Production Movement Society – www.cp.org.pl
Heat recovery installation in BOLIX S.A.
The Polish Cleaner Production Movement Society – www.cp.org.pl
Heat recovery installation in BOLIX S.A.
Example solution from Kegar …
The Polish Cleaner Production Movement Society – www.cp.org.pl
DIGITALISATION AND INDUSTRY 4.0
Sigrid Linher
Director – Energy, Climate and Environment at Orgalim Europe’s Technology Industries.
DIGITALISATION AND INDUSTRY 4.0
Sigrid Linher
Director – Energy, Climate and Environment at Orgalim Europe’s Technology Industries.
Digital4Planet:
Innovating at the crossroad of the climate and digital transitions
Sigrid LinherEREK Conference, Brussels, 25 September 2019
European technology industries at a glance
The transformative change of digitalisation
The battle for technology leadership
…and further challenges
Global
resource useDemographic
changeTrade tensions –
future of the WTO
Global rule based order
Global climate neutrality by
2050
Three strategic imperatives for Europe’s technology industries
61 Europe’s opportunity is clear
Creating a Win-Win: Digital4Planet
Sustainability hand in hand with renewed growth and global competitiveness
IoT, big data solutions at hand
More green energy and less waste through the use of sensors and data analytics
Innovating and generating resource savings through the digital twin
Further examples of digitally enabled solutions
Data analytics for reducing environment burden of waste collection & transport in cities
Digitally enabled industrial symbiosis platforms
• Active collaboration with re-use organisations• Spare parts online purchasing possibility• I4R platform
..and best practices
Compressed air as a service
Life extension and service support
Energy efficiency first
Remanufacturing, refurbishment
We can not do it alone
Recommendations & conclusions
• Impactful investment in digital, clean energy and waste management infrastructures for bringing the benefits of the ongoing transition to consumers
• Building trust and credibility for enabling new partnerships and value chain cooperation
• Dynamic and consistent regulation fit for the systemic change (policy objectives, consistently applied and coupled with incentives; e.g.: public procurement, tax incentives, sandboxing)
• Humans are the most important capital in the digital age: we must invest in skills!
Thank you for your attention!
#ResourceEfficiency
QUESTION TIME
#ResourceEfficiency
COCKTAIL
Discussion corner 3 - Digital transformation: how to combine it with resource efficiency
and circular economy?