beissbarth icperform - stasinos new testline.pdf · speedometer icperform main mask ip-camera for...

New automated Test Lane Concept for Test Organisations and Inspection Center

• Testing Technology for 2, 3 and 4 Wheelers, Trucks and Busses

• Fast, by most modern automated test mode

• Profitable, very high vehicle capacity

• Network solution and monitoring systems

Beissbarth ICperform

Vehicle Testing

www.icperform.com

2

Wheel Alignment Brake Testers Vehicle Testing Tyre Changers Wheel Balancers AC Service Units Lifts Networking

The requirements for a test lane Technology

are influenced by three factors:

• Country specific legislations

• Customer specific

• Practical demands for the

vehilce inspection

That is, efficiency and profitability in

the foreground.

Under these assumptions, Beissbarth

ICperform automated test lane has been

developed.

A concept that definitely sets new

standards and allows your require-

ments and wishes. Now look at the new

technology on the following pages.

New technologies and optimized and automated testing procedures guarantee you a high volume of tests

3

Wheel Alignment Brake Testers Vehicle Testing Tyre Changers Wheel Balancers AC Service Units Lifts Networking Vehicle Testing

New technologies and optimized and automated testing procedures guarantee you a high volume of tests

Contents Page

Customer Reception 4

Terminal 1: Vehicle Data entry detection

and Speedometer 5

Terminal 2: Light and Emission test 6-7

Terminal 3: Track, Suspenison

and Brake Test 8-9

Terminal 4: Sound Level Test

and visual vehicle check 10-11

Main Terminal and Server 12

ICperform Control

(Camera controlling system) 13

Benefits for the Inspection Center 14

Vehicle Testing Capacity 15

Beissbarth Service 16

4


Customer reception: Data entry simplified by ICperform office and Data Transfer

At the customer reception begins the preparation for

the periodical technical inspection of the vehicle. The

specifications of the vehicle owner and the vehicle,

according to vehicle documents, will be entered in

the input screen of the software ICperform office.

The customer pays the inspection fee. Depending

on the country legislation the car tax, insurance and

possibly open penalty notices must be paid. Finally

a document for the inspector will be created with

the important details. Additionally a barcode will be

printed on the inspection order. The car keys and in-

spection order will be handed over to the inspector.

ICperform ident – Test Lane Terminals

There are different versions of the Test Lane Termi-

nals ICperform ident.

All equipment is housed in a space-saving verti-

cal column which provides the inspector a lean

workplace, while monitoring the data is collected.

The monitor is designed for high temperatures,

so continuous operation and with its special dust

protection for long lasting value.

For each testing station, the terminal to the needs of

the inspector and the each test step has been adju-

sted. There are 5 different versions of the ICperform

ident terminals. In all terminals industrial PC‘s are

built that meet the specific requirements in countries

with high ambient temperatures. A keyboard and

mouse are standard everywhere. With direct data

entry by the inspector terminals 22”-touch-screen

monitors are recommended. For the test steps with

automatic data transfer, the 42”-LCD monitors are

optimal. For pits, there are specially developed short

terminals. Every terminal can be equipped with

cameras which are located above the monitor. These

cameras are making pictures or sending live videos

to the main terminal or control area.

ICperform ident terminal with 22“-LCD-Screen.

5


Customer reception: Data entry simplified by ICperform office and Data Transfer

Terminal 1: Vehicle Data scan and Speedometer

The inspector leaves from customer parking in front

of the assigned inspection line.

At Terminal 1 per bar code reader, the data from

the inspection order will be read. Another optio-

nal feature is that the vehicle plate can be read by

the Bosch Security System IP-Camera above the

monitor and recognizes the active order. Missing

data, such as mileage can be added. Incorrect

entry still can be changed.

Now begins the actual vehicle test with the visual

check.

Only the visible damages of the vehicle are evalu-

ated. Using drop-down menu allows the operator

to select the respective damages from the user

controlled check box. There are different types of

faults which can be entered according the local

regulations.

ICperform speed - Speedometer test

After recognizing the vehicle’s data via bar code

reader then the vehicle moves to the Speedometer.

The test takes place automatically. The inspector

follows the instructions, which can be seen in the

LCD monitor.

Vehicle data entry via ICperform ident terminal.

Speedometer

ICperform main mask

IP-Camera for plate recognition

Speedometer Tester for cars

Dimensions(LxWxH) 2,650 x 770 x 365

Max axle load 3,000 kg

Speed 0 - 180 km/h

Speedometer Tester for trucks

Dimensions(LxWxH) 3,150 x 950 x 465

Max axle load 18,000 kg

Speed 0 - 110 km/h

6


Terminal 2: Light and emissions inspection

ICperform beam – Automatic Headlight Tester

One highlight of the ICperform Test Lane is the automatic

Headlight Tester ICperform beam. With new technology of

CMOS machine vision camera and high-speed DSP (digital

signal processor), all parameters of high-beam and low-beam

are tested accurately and automatically. With strong software

functions and LCD display, inspection, calibration and adjust-

ment can be completed quickly. Using technology of light

image alignment, external interference can be eliminated,

accurate and fast follow-light aiming is ensured, high-beam /

low-beam inspection takes about 35 seconds.

It is especially suitable for inspection center for testing two

headlights synchronously. Efficiency can be improved: two

headlight synchronous inspection takes about 25 seconds.

Special security functions are programmed in the intelligent

software ICperform soft. The instructions for the inspector

and the measuring values are shown directly on the big

42”-LCD-Monitor.

ICperform beam – Automatic Headlight-Tester

Measuring Range: Light Intensity 0 ~ 120,000cd

Optic Axis Deviation: up 1º30‘ ~ Down 3º, up 25cm/10m ~ Down 50cm/10m,

Left 3º ~ Right 3º, Left 50cm/10m ~ Right 50cm/10m

Optic Axis Deviation of High-beam ±12‘

Optic Axis Deviation of Low-beam ±15‘

Central Height of Headlight ±1cm

Difference of Measurement Values 15‘

Inspection Distance 1m

Light and emission inspection in less than 2 minutes.

7


Terminal 2: Light and emissions inspection

Bosch Emission Tester BEA 460 Combi

The Emission tester Bosch BEA 460 is the new series of

exhaust-gas analyzers from Bosch and the successor to the

established BEA equipment concept. The BEA 460 has been

developed in conjunction with Testing Organisations and is

thus tailored to the requirements of mobile testers.

The BEA 460 exhaust-gas and diagnostic station is a modu-

lar, portable exhaust-gas analyzing system for the statutory

exhaust-emission test conducted on gasoline, diesel and gas

vehicles. It is suitable for analyzing the exhaust emissions from

motorcycles, passenger cars, and commercial vehicles. Vehicles

that run on conventional and alternative fuels can be tested.

Thanks to the separation of operation (PC) and measuring

technology, the sensors can remain connected such that the

BEA 460 is quickly ready for use and incurs no wear at the

plug-in connections. It can be connected by RS232 cable

or by Bluetooth to the ICperform ident Terminal. The Bosch

ESA-Software is connected to the Test Lane Software

ICperform soft. The start of the test procedure is control-

led by the ICperform soft. The emission test is done by the

Bosch ESA-Software. After the test the measuring values are

automatically transferred to the data base of the ICperform

ident Terminal. Depending on the specific country versions the

emission and headlight test can be done at the same time.

Bosch Emission Tester BEA 460 Combi

Measurement range, accuracyCO 0 - 10% vol. 0.001% vol.

CO2 0 - 18 % vol 0.010 % vol

HC 0 - 9,999 ppm 1.0 ppm

O2 0 - 22 % vol 0.010 % vol

NO 0 - 5,000 ppm 1.0 ppm

Lambda 0.5 - 1.8 0.001

COvrai 0 - 10 % vol 0.010 % vol

Oil temperature sensorTemperature -20 - + 150° C 0.16° C

Speed, gasoline engine sensorBDM (B+/B-) 450 - 6,000 rpm 20 rpm

Terminal 1/TD/TN/EST 100 - 12,000 rpm 10 rpm

Trigger clamp 100 - 12,000 rpm 10 rpm

Bosch Emission Tester BEA 460 (gasoline measurement).

Bosch Emission Tester BEA 460 (diesel measurement).

8


Terminal 3: Brake testing, suspension and toe

Beissbarth Test Lane with ICperform ident 42“-Terminal.

Three wheeler testing possibilityBrake tester for truck

9


Terminal 3: Brake testing, suspension and toe

Beissbarth Test Lane

After completion of the headlight test the order is automatically

sent to the terminal of the test lane. By crossing the side slip te-

ster the order is activated. The inspector now drives the vehicle

to the suspension tester (for cars) . This determines the weight

of the front axle and starts one after the test on the two sides

of the wheel. The suspension tester operates on the principle

EUSAMA. Here, the maximum road grip is measured at the

wheels. Valuation is the difference between the left and right.

Afterwards the vehicle is moved to the brake tester. Again,

the test takes place automatically with the press of the two

slip rollers that are located between the drive wheels. The

all-wheel detection occurs automatically too. The inspector fol-

lows the instructions here, which can be seen at the ICperform

ident 42“-LCD-monitor of the terminal.

He brakes to slip off and goes out of the roller set. The whole

process is repeated for the rear axle.

The brake tester was developed to meet the needs of Testing

Organisations and Inspection Center with a lot of throughput.

He offers from increased welded construction with reinforced

drive rollers, to meet the required through put. The motors

are in contrast to the standard roller sets reinforced and with

electro magnetic engine brakes for easy drive-off.

The engines are equipped with the electronics of the soft

start modules, which are integrated in conjunction with the

main switch in the main switch box stand. By activating the

inspection order a photo of the tested vehicle can be created

with the camera. On the one hand, this image is shown in

the terminal and to another is stored in the database with the

measured values.

Brake Tester for Cars BD 641-Speed-Power

Dimensions (LxWxH) 660 x 2,360 x 250 mm

Coefficient of friction (dry/ wet) 0.8 / 0.7

Roller length/ diameter 700 mm / 205 mm

Min./Max. test width 800 / 2,200 mm

Max. axle load 4,000 kg

Max. braking force per wheel 7.5 kN

Power of drive motors 2 x 5 kW

Test speed 5.2 km/h

Suspension Tester SA 640

Brake Tester for Trucks MB 8100

Dimensions (LxWxH) 440 x 2,360 x 280 mm

Min./Max. test width 800 / 2,200 mm


Rated power to drive motors 2 x 2,5 kW

Dimensions (LxWxH) 1,150 x 1,400 x 660 mm

Coefficient of friction (dry/ wet) 0.8 / 0.7

Roller length/ diameter 1,100 mm / 280 mm

Min./ Max. test width 800 / 3,000 mm

Max. axle load 16 t

Power of drive motors 2 x 12.5 kW

Test speed 2.5 km/h / 5.0 km/h

Side Slip Tester ST 600

Side Slip Tester MSS 8400

Dimensions (LxWxH) 1,100 x 440 x 47 mm


Measurement system Resistance strain gauge

Measuring range +/- 20 mm/m

Dimensions (LxWxH) 995 x 880 x 36 mm

Max. wheel load 8 t

Measuring range toe in/out 12 mm/m

Three wheeler testing possibility

10


Terminal 4: Sound Level Test and visual Inspection

ICperform sound – Sound Level Meter

The digital sound level meter ICperform sound

provides automatic ranging from 30 to 130 dB. The

unit meets IEC 61672-1 Class 2 standards, and fea-

tures 0.1 dB resolution. A background noise absor-

ber permits you to measure sound levels accurately

even in the presence of high background noise. The

meter allows you to select between fast and slow

response times and A and C weighting. A maxi-

mum hold function is provided. Jacks on the meter

provide both AC and DC analogue output, while an

USB interface transfers the data to the ICperform

ident Terminal. The test of the sound level starts

automatically. In a defined period 4 measurements

(depending on country specific requirements) will

be done. The average value is calculated automati-

cally. All the data are saved at the Terminal.

ICperform ident-Terminals

Depending on the customer for the visual inspec-

tion of the underside of the vehicle 2 different

ICperform ident terminals can be selected. For a

version with a pit in there integrated a terminal is

available. Another possibility is a ICperform termi-

nal ident next to the inspection line. This terminal

can be used in a combination with lifts.

ICperform sound – Sound Level Meter

Applicable standards IEC 61672-1 CLASS 2

Measurement frequency range 31,5 Hz ...... 8 KHz

Accuracy ± 1,4 dB

Measurement level A weighting 30 dB .... 130 dB

Measurement level C weighting 30 dB .... 130 dB

Automatic measuring range 30 dB .... 130 dB

Time weighting fast (125 ms) or slow (1s)

Digital display 4-digit LCD 0,1 dB resolution updated every 0,5 seconds

Quasi-analog bar indicator 1 dB display steps

50 dB display range updated every 50 ms

ICperform sound – Sound Level Meter.

ICperform ident – Terminal besides the pit.

ICperform ident – Pit Terminal.

11


Terminal 4: Sound Level Test and visual Inspection

Beissbarth Play Detector GST 651 / GST 8508

The Beissbarth play detector is part of the standard equipment

for any Test Organisation and Inspection Center. It enables you

to diagnose and localise damage and signs of wear and tear

on steering swivel pins, bushings, joints, spring bolts, tie rod

ends, steering components, etc. The movement

of both test plates in a total of eight directions each is realised

by means of a hydraulic power pack which can be control-

led via a cabled remote control or which can be operated in

automatic mode.

Beissbarth Lifts

Beissbarth offers Test Organisations and Inspection Center a

big range of different types of lifts.

The lifts are developed together with Test Organisations to

fulfil the daily needs:

• Special load capacities

• Bigger lifting heights

• Longer Runways

• High Velocities

• Integrated Joint play detector

• Integrated Hydraulic unit

Play Detector for Cars GST 651


Dimensions test plate (L x W) 730 x 730 mm

Max. slide test plate 80 mm

Slide force per cylinder Approx. 12,000 N

Motor power 1.1 kW

Operating pressure 120 bar

Play Detector GST 651.

Beissbarth Scissor Lift.

Play Detector for Trucks GST 8508


Dimensions test plate (L x W) 780 x 760 mm

Max. slide test plate 100 mm

Slide force per cylinder Approx. 30,000 N

Motor power 2.2 kW

Operating pressure 120 bar

12


Main Terminal and Server:Data Management and Data Storage

ICperform report – Main Terminal

The Main Terminal ICperform report is the “brain”

of the test lane. This Terminal is responsible for

following issues:

• Print-out of Test Report

- Customer specific report can be printed

- Customer specific draft can be used

• Test lane management / administration

• Surveillance mode for supervisior

• Test lane configuration

• Input of Inspector list

• Input of vehicle categories

• Input of visual inspection lists

• Input of error codes

• Definition of vehicle test evaluation

• Database replication for offline test / mode

• Logging files of each vehicle test

ICperform collect – Inspection Center Server

The Inspection Center Server ICperform collect

collects all measured values of each test lane in the

test station. Additional functions are:

• Database Management

• Client Communication

• Communication with administration console

A big advantage is the back-up-solution. In the

case of a server break down all started vehicle tests

can be finished and will stored locally to the Main

terminal. With re-connecting the server a synchro-

nisation will take place.

The ICperform collect is also ready to be connected

to a 3rd party Database (f. e. governmental server).

Main Terminal ICperform report.

Print out

13


Everything under control by Bosch Security

Systems

Through modern technology and the open design

possibilities, from hardware to the software,

enable the ICperform concept the easy extension

and adaptation to your specific needs and your

operational growth.

The government has the Possibility to have a moni-

toring room where ICperform Control is installed.

From there the camera can be controlled remotely

and the test can be stopped if a general inspection

has been carried out incorrectly.

The Bosch Security Systems provide security from

the first moment the digital video recording system

technology at its best. The super-slim LCD monitor

includes the complete technology and the keypad.

This eliminates the cable between the VCR and

monitor, which guarantees the big display with

excellent readability.

ICperform Control makes it possible to control test

lines over defined test stations. It gives a complete

overview of all test stations so that manipulation

can be avoided.

Further features:

• Remote access to VTP

• Online Video and data access

• Statistical reports

• Online booking management

• Governmental values

A further feature is the Bosch Security Surveillance

System. This system enables monitoring of the

entire testing line. The 28-fold optical zoom makes

it possible to target each individual terminal.

Further features:

• High optical zooming range + Day/Night

• Intelligent Tracking automatically detects and

tracks an object in motion

• Remotely firmware update

• No ingress of dust; complete protection against

contact; Water projected in powerful jets against

the enclosure from any direction shall have no

harmful effects.

ICperform Control – Camera controlling system

ICperform mask showing Vehicle position

360° PTZ IP Cameras with 28-fold optical Zoom

Camera controlling system

14


Network-capable test modules provide for a customized test lane

Network-capable test modules provide for a

customized test lane

For a customized realisation of your Inspection

Center Beissbarth offers you the Test Lane concept

ICperform with the following test modules:

• ICperform ident - Terminals with 22“- and

42“-touch-screen monitors, barcode reader,

industrial computers

• ICperform beam – Automatic Headlight Tester

• ICperform sound – Sound Level Meter

• ICperform soft – Test Lane Software

• ICperform office – Office Software

• ICperform collect – Server

• ICperform watch – Video Recording System

• ICperform speed – Speedometer Test

• Beissbarth Side Slip Tester, Suspension Tester,

Brake Tester

• Beissbarth Play Detector

• Beissbarth Lift

• Bosch Emission Tester

• Bosch Security System Camera

The main advantages of the Test Lane Concept

ICperform be summarised as followed:

• ICperform provides testing-line software for the inspection

of three wheelers, cars, trucks and busses.

• The software also includes an administrative feature for

saving data of vehicles, vehicle owners, employees, test

devices and test procedures.

• The server software enables connection to a central

government database.

• There is also statistical analysis of the tested vehicles, of any

defects discovered and also of the inspectors themselves

where efficiency is concerned.

• As an option, an online booking system is available.

• The general inspection can thus be completed within less

than 9 minutes.

• Use of the testing devices is facilitated by instructions

displayed at the terminals.

• Beissbarth places great importance on intensive training of

personnel before startup.

• Customized adaptation of language, font, testing-device

sequence, country-specific testing sequences and printouts

are all agreed in advance with the testing organization.

• Remote access for changing official limit values, changing

testing stages, service, maintenance and monitoring of the

line is included in the standard scope of delivery.

• For the first time, testing line software has been combined

with camera technology from Bosch Security Systems.

• This enables a very high level of manipulation protection,

as a result of automatic data acquisition and camera

surveillance.

15


What will be your test lane capacity? More than 1,000 cars a day?

Take a look at this 3D graphics of a possible

daily business in an Inspection Center.

A mega concept that is implemented here:

Up to ten Test Lanes, in which eight cars

can be tested simultaneously per Lane.

Vehicle inspection cycles tuned to a second.

The test time per car is less than 3 minutes per

step. That is a daily capacity of more

than 1000 vehicles. This is only possible in

Video is available under www.icperform.com

Inspection Center with a high perform-ance

= ICperform.

B/D

ruck

norm

168

/09.

2012

- 1

692

106

001

- E

N

Local distributor:Beissbarth GmbHA Bosch Group CompanyHanauer Strasse 10180993 Muenchen (Munich, Bavaria)Germany

Tel. +49-89-149 01-0Fax +49-89-149 01-240

[email protected]

Service and supply of spare parts:

reliable, nationwide, worldwide.

In Germany, our own national service centres and certified part-

ner workshops carry out initial product familiarisation, assembly

and servicing. This guarantees our customers rapid on-site avai-

lability for servicing and maintenance. Software updates for PC-

aided equipment are available on disk or CD-ROM and also via

the Internet. A mouse click takes you straight to the Beissbarth

Software Centre at www.beissbarth.com. You can download

the required software for a fee and print out vehicle target data,

operating manuals and technical planning documents. A perfect

service: rapid, uncomplicated and available 24 hours a day.

In other countries, our customers can rely on Beissbarth’s global

presence, maintained by the manufacturer’s own subsidiaries

and more than 70 sales partners.

Beissbarth Service –in Germany and worldwide

We reserve the right to modify technical specifications and equipment. Images may contain optional extras.

beissbarth icperform - stasinos new testline.pdf · speedometer icperform main mask ip-camera for...

Documents