ã , 2004

Copyright Kohler China Ltd., 2004C1

116867-T01-B

B. Installer Hazard Notification

CAUTION!!

NOTICE:

Risk of personal injury.

Cast iron baths are extremely heavy. Wear appropriate

safety equipment when installing these products.

Observe all local plumbing codes.

A. Introduction

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Please read these instructions carefully tofamiliarize yourself with the required tools, materials,and installation sequences. Follow the sections thatpertain to your particular installation. This will helpyou avoid costly mistakes. In addition to properinstallation, read all operating and safety instructions.All information is based on the latest productinformation available at the time of publication.Kohler China Ltd. reserves the right to makechanges in product characteristics, packaging, oravailability at any time without notice.These instructions contain important care, cleaning,and warranty information-please leave theseinstructions for the consumer.

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B.

PRODUCT REQUIREMENTSPRODUCT REQUIREMENTS

A. Summary Of Key Requirements

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Observe all local plumbing codes.

Install the unit to a level subfloor.

Provide properly-dimensioned framing.

Baths are designed for a variety of installations,

depending upon the model chosen.

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B. Product Inspection

Uncrate and inspect bath for damage. Leave all

materials in the crate during construction to prevent

damage.

B.

ENAMELED CAST IRON BATH

INSTALLATION INSTRUCTIONS

PRELUDE

BEFORE YOU BEGINBEFORE YOU BEGIN

368 201419

QUIETUDE

K-8266T/K-8267T/K-8268T/K-8269TK-8270T/K-8271T/K-8273T/K-8275T

K-8262T/K-8263T

D.

1500MM ........................1462 662mm1600MM ........................1562 662mm1700MM ........................1662 662mm1400MM ........................1362 662mm

D. CUT-OUT Dimensions

PRELUDE 1500MM......................1462 662mm1600MM......................1562 662mm1700MM......................1662 662mm

QUIETUDE 1400MM......................1362 662mm

ROUGHING-IN

A. Roughing-in Note

Fixture dimensions are nominal and conform to

tolerances in ASME/ANSI Standard A112.19.1M.

A.

/ A112.19.1M

B. Determine Roughing-in

Measure the height, width, and depth of the bath. Verifythese dimensions with those on this page.Allow clearance at the drain hole location in the flooring.

B.

* 110-118mm

C. Accessory Information

Grip Rail ...................................................K-8645-CP

C.

.........................................................K-8645-CP

INSTALLATION REQUIREMENTSINSTALLATION REQUIREMENTS

B. Materials Required

Plumbers putty

Wall coverings, as

necessary

Silicone sealant

Protective covering for

bathtub or card board

Metal shims

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A. Tools Required

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Adjustable pipe

wrench

Rule

Level

Safety shoes

Safety glasses

Square

Pliers

A.

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B.

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700

350

B

A

L

64

C

20

2

* The with of bath front rim is 110-118mm, Pleaseselect the faucet with matching spout for the bath.

UNIT: mm:

89Kg

92Kg

L BA

1500

1400

294 117

69246

86Kg1600 294 117

93Kg1700 294 117

K-8266T/7/8/9

K-8270T/1

C

K-8273T/5

K-8262T/3

435

435

435

443

116867-T01-B

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C. Clearance Requirements

Check the rough-in atnd room dimensions to provide

adequate available space for the bath unit.

C.

A. Old Bath Removal (if necessary)

Disconnect the drain at the trap. Remove the old wall

material. Slip boards under the old bath feet to protect

the floor, and slide the old bath out of the recess as

illustrated.

A.

SITE REQUIREMENTSSITE REQUIREMENTS

B. Subfloor Preparation

Check the flooring under the bath, and make repairs as

needed. Make sure the subfloor is level.

C. Plumbing Preparation

Position the plumbing according to rough-in dimensions.

Cap the supplies and check for leaks.

B.

C.

BEFORE INSTALLING UNITBEFORE INSTALLING UNIT

A.

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1 2 3

A. The following installation practicesto avoid any potential

damage to the enamel finish.must be followed

WARNING: Failure to follow the manufacturer'srecommended installation method may result indamage to the enamel surface.

Do not use sharp objects or metal tools whenhandling the bath, especially around the rim area.

Use a clear protective plastic film over tub rim aswell as the bottom of tub to safeguard from dirt andsilicone during the installation process.

For correct installation, bath rim should not come indirect contact with the walls and/or horizontalsurfaces to avoid transmission of noise and vibrationas well as potential cracks in the enamel finish.

The necessary gap between bath rim and the wall is2 mm horizontally and 4 mm vertically. Refer tofigures 1, 2, and 3 below.

Before placing setting-in the bath, apply a sanitaryquality silicone filler on all surfaces to come incontact with the bath rim.Set the bath in its correct position.

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Old Bath Floor Protection Board

116867-T01-B

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B. Partially Install Bath Drain

Install the drain on the bath according to the drain

manufactuer's instructions.

B.

UNIT: mm:

INSTALL THE BATHINSTALL THE BATH

4

tiling

bath

silicone filler

wall

2

4

silicone filler

bath

wall

tiling

1

2

bath

silicone fillerwall

4

3

A2. Through the Floor Drain Bath

Installation

1 . Slide the new bath into position to verify the drain

location and the stud fit. Cut a minimum 152 305

mm hole in the floor for the drain connection.

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A2.

1 .

152

305mm

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A1. Installation of Bath with AdjustableHlight

Slide the new bath into position.Insert the drain tailpiece into the trap.Level the bath by positioning metal shims and bricksunder the bath feet and ensure there is enough spatefor the drain. Attention: the metal shims are necessaryto aroid cracking of bricks. Check for level along the topof the side of the bath and across the drain end. Thebath may have to be moved in and out of the recessarea until it is shimmed properly, if the support feet arenot accessible from the back or side.

A1.

: Metal shim

Level

Brick

116867-T01-B

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Use 25~30 Kg dry cement and sand mix. Add water tomake a paste mortar. Remove the tub. Cover theinstallation area with the mortar starting from the middleof the tub as shown. The height of the mortar shouldreach the bottom of the tub.

DO NOT CLOG THE DRAIN HOLE.

Place the tub onto the mortar. Insert the drain tailpieceinto the trap.Make sure that the bottom of the tub is pressed intomortar in order to secure the tub. Insert two woodwedges under the tub to support the weight of the tubuntil the mortar hardens. (Wedges will remain in themortar.) Frequently check the level of the tub.

25~30

NOTE:

B. Install Plumbing

CAUTION: Risk of damage to bath bottom and subfloor.

Ensure a watertight seal on the bath drain connections.

1)

3)

. For through the floor drain installation, when the

bath is securely positioned, connect the drain to the

trap. See fig. A.

2). Install the faucet valving and spout tee. Open the

hot and cold water valves, and check the supply

connections for leaks.

. Run water into the bath, and check the drain

connections for leaks. A

1).A

2).

3).

B.

Level

Paste Mortar

Wood WedgeMiddle of BathDrain Hole

116867-T01-B

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C.

2mm

C. Finish Bath Area Construction

NOTE: An access panel is essential for future

maintenance.

Possible framing arrangements are illustrated below.

Use the framing construction appropriate for your

particular bath model. Some modifications may be

needed for other types of construction, if preferred.

If an apron wall without a ledge is desired, the finished

apron wall surface must be 2 mm under the bath rim.

1). Corner InstallationThe suggested framing construction is illustrated.

1).

2). Recess InstallationThe suggested framing construction is illustrated.

2).

Recommended For Drop-in Models

3). Peninsular InstallationThe suggested framing construction is illustrated.

3).

Finished Wall

Wall

FramingConstruction

Service Access

Finished Wall

Wall

FramingConstruction

Service Access

Finished Wall

Wall

FramingConstruction

Service Access

116867-T01-B

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INSTALL THE GRIP RAILINSTALL THE GRIP RAIL

For baths with K-8645-CP.

Place the gasket (6) onto the grip rail(7). Make sure thegasket is matching the contour of the grip rail. Positionthe grip rail with gasket so that the hole lines up withthe hole on the nut pre-installed on the side of bath tub.

Note: the smaller side of the grip rail is on the drainside of the tub.

Thread the screw (8) into the hole of the grip rail.Tighten the screw snugly to secure the grip rail. Snapthe cap (9) into each hole.Repeat above procedures for the other grip rail.

K-8645-CP

(6) (7)

(8)(9)

COMPLETE FINISH WALLCOMPLETE FINISH WALL

CAUTION: Risk of product damage. Do not support

the weight of the bath by the rim.

Install the ceramic or marble tiles. Seal the joints

between the bath rim and the finished tiled wall using

silicone sealant. RTV (Room Temperature Vulcanizing)

sealant is recommended.

Apply a bead of silicone sealant over the seam

between the bath apron and the finish floor.

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8 9 8

Finished Tiled Wall

Paste Mortar

Brick or Concrete Wall

Framing Construction

Bath

Silicone Filler

116867-T01-B

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When cleaning up after installation, do not use abrasive

cleansers as they may scratch and dull the surface.

Use warm water and liquid, non-abrasive detergent to

clean the surface.

Stubborn stains, paint, or tar can be removed with

turpentine or paint thinner. Do not allow cleaners

containing petroleum distillates to remain in contact

with the bath surface for long periods of time. Plaster

can be removed by scraping with wood edge. Do not

use metal scrapers, wire brushes, or other metal tools.

One of the powder type detergents may be used on a

damp cloth to provide mild abrasive action to the

residual plaster.

CLEAN-UP AFTER INSTALLATIONCLEAN-UP AFTER INSTALLATION

IMPORTANT CONSUMER INFORMATION

Safeguard ASME/ANSIA112.19.1M

pH 3 8 ()

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Housekeeping Responsibilities

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The Safeguard slip resistant surface on this bathtubmeets or exceeds the requirements of ASME/ANSI

slip resistance.

Improper maintenance or cleansers maypermanently remove the slip resistantsurface on Kohler bathtubs.

All housekeeping and maintenanceemployees must be trained in the propercleaning of Kohler bathtubs. Post a copy ofthis notice in a readily-visible location.

use steel wool, wire brushes, metal scrapersor abrasive sponge pads to clean a Kohlerbath tub.use buffing machines on the slip resistantsurface.use high alkaline or strong acid cleansers.use abrasive cleansers.

Use only non-abrasive cleansers and a soft nylonbrush to clean the slip resistant surface.When using commercial cleansers, use cleanserswith a pH of between three and eight.Follow cleanser manufacturer instructions verycarefully.

forA112.19.1M

DANGER!!

NOTICE:

DO NOT

DO NOT

DO NOTDO NOT

116867-T01-B

LIMITED ONE-YEAR WARRANTYLIMITED ONE-YEAR WARRANTY

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13819

200021

Plumbing Fixtures and Fittings LimitedOne-year Warranty

Kohler plumbing fixtures and fittings are warranted tobe free of manufacturing defects.

This product is warranted for one year from date ofpurchase. Kohler China will be responsible for anyproblems caused by manufacturing defects providedwith the invoice. Kohler China will, at its election, repair,replace or make appropriate adjustment where KohlerChina inspection discloses any such defects occurringin normal usage within one year after purchase.

Implied warranties including that of merchantability andfitness for a particular purpose are expressly limited induration to the duration of this warranty, Kohler Chinadisclaims any liability for special, incidental orconsequential damages. Damages to the productcaused by misuse, abuse and installation that is not inaccordance with the owner's manual are not coveredby this warranty.

To obtain quick warranty service, please contact yourdealer, or write to Kohler China. (Original sales receiptmust be provided as the proof of purchase.)

Kohler China Investment Company Ltd.Central Customer Service Center19/F, Shanghai Square, 138 Huai HaiRoad, Luwan District, Shanghai, PRCZip Code: 200021

This is our exclusive written warranty.

9116867-T01-B