beer brewing pfmea
TRANSCRIPT
F M E AProcess
Type/Model/Fabrication/Load: Item Code:Beer making (based on Indian Pale Ale) 5% IPA
Revision State:
FMEA/Process Step: Item Code:Complete beer brewing process
Revision State:
Effects S C Failure Mode Causes
Process Element: Sterilisation
8 Equipment is [Instructions]
not sterilised
9 gy
goers unwell
7
to it
9 [Instructions]
9
vinegary) U.S. imperial)
Function: Sterilise all of the equipment and then rinse with clean water and allow to dry
[5% Indian Pale Ale Beer] 40 pints of beer is
scappedAmbiguous methodolo-
[5% Indian Pale Ale Beer]
Beer makes the party
[5% Indian Pale Ale Beer]
Beer taste has a bitterness
[5% Indian Pale Ale Beer]
Beer is too gaseous (bad)
Metric / imperial
[5% Indian Pale Ale Beer]
weights and volumes
Beer aroma is poor (e.g.
not specified (including
8
7
[Brewer]
[Brewer]
beforehand
[Instructions]
(does & don'ts)
[Steriliser]
tion / ratios
[Home]
[5% Indian Pale Ale Beer]
Beer is not ready for
Gavin's 40th birthday party
[5% Indian Pale Ale Beer]
Beer is cloudy/hazy
Fails to sterilise container
used to carry water
Does not wash hands
Insufficient detail about
alternative ingredients
insufficent concentra-
7
[Brewer]
id too early
[Water]
8 [Brewer]
8 equipment ment properly
8 [Brewer]
ment properly
Poor air quality (micro
organisms present)
Washes out sterilising flu-
Domestic supply quality
is contaminated (micro
organisms present)
[5% Indian Pale Ale Beer]
Steriliser not ful-
Beer tastes of detergent
ly rinsed from
Does not rinse equip-
[5% Indian Pale Ale Beer]
Beer is not ready for
Gavin's 40th birthday party
[5% Indian Pale Ale Beer]
40 pints of beer is scapped
Forgets to rinse equip-
8
Process Element: Preparing the Wort
6 Malt & Hops [Instructions]
not warmed
sufficiently gy
7
Beer is watery
6
[Kettle]
[Brewer]
6 [Instructions]
ing water
Characteristics: Place Malt & Hops container into warm water for a time of >= 5 mins +5
[5% Indian Pale Ale Beer]
Brewing process takes
Ambiguous methodolo-
longer than required
[5% Indian Pale Ale Beer]
[5% Indian Pale Ale Beer]
Alcohol content is not as
per product description
Thermostat failure
Impatientience / care-
lessness or inexperience
Characteristics: Add boiling water to the fermentation bucket = 5 litres +1
[5% Indian Pale Ale Beer]
Excessive boil-
Brewing process takes
Metric / imperial
6
added
U.S. imperial)
lid]
are illegible
6 [Instructions]
ing water
added
U.S. imperial)
lid]
are illegible
[Brewer]
longer than required
weights and volumes
not specified (including
[Fermentation Bucket &
Volume measurements
[5% Indian Pale Ale Beer]
Insufficient boil-
Brewing process takes
Metric / imperial
longer than required
weights and volumes
not specified (including
[Fermentation Bucket &
Volume measurements
Impatientience / care-
lessness or inexperience
6
7 Water added [Brewer]
is not at boil-
to it ing point
9
vinegary)
7
8
9
goers unwell
9
[5% Indian Pale Ale Beer]
Beer taste has a bitterness
Impatientience / care-
lessness or inexperience
[5% Indian Pale Ale Beer]
Beer aroma is poor (e.g.
[5% Indian Pale Ale Beer]
Beer is cloudy/hazy
[5% Indian Pale Ale Beer]
Beer is not ready for
Gavin's 40th birthday party
[5% Indian Pale Ale Beer]
Beer makes the party
[5% Indian Pale Ale Beer]
Beer is too gaseous (bad)
8 [Brewer]
Omits a stage
1.8kg Malt & Hops
5 Excessive [Scales]
7 ar
7 [Instructions]
6 gy
4
6 [Brewer]
required
[Instructions]
[5% Indian Pale Ale Beer]
40 pints of beer is scapped
Characteristics: Add the ingredients to the fermentation bucket = 1 kg beer enhancer (sugar)
[5% Indian Pale Ale Beer]
Beer is too gaseous
quantity of sug-
Batteries are flat
[5% Indian Pale Ale Beer]
Beer tastes yeasty
[5% Indian Pale Ale Beer]
Beer is cloudy/hazy
Ambiguous methodolo-
[5% Indian Pale Ale Beer]
Alcohol content is not as
per product description
[5% Indian Pale Ale Beer]
Beer is too sweet
[5% Indian Pale Ale Beer]
Party goers are inebriat-
Adds more sugar than
ed to early in the night
6
(does & don'ts)
[Brewer]
Muscovado)
[Scales]
[Instructions]
U.S. imperial)
[Brewer]
Insufficient detail about
alternative ingredients
Incorrect type of sugar
used (e.g. brown sugar /
Out of calibration
Metric / imperial
weights and volumes
not specified (including
6
6 [Brewer]
dients added
malty
7 Muscovado)
5
6
4 [Instructions]
6
Impatientience / care-
lessness or inexperience
[5% Indian Pale Ale Beer]
Incorrect ingre-
Beer tastes caramelly/
Incorrect type of sugar
used (e.g. brown sugar /
[5% Indian Pale Ale Beer]
Beer is cloudy/hazy
[5% Indian Pale Ale Beer]
Beer is too gaseous
[5% Indian Pale Ale Beer]
Alcohol content is not as
per product description
[5% Indian Pale Ale Beer]
Beer is too sweet
Insufficient detail about
[5% Indian Pale Ale Beer]
alternative ingredients
6
(does & don'ts)
8
8 [Brewer]
[Brewer]
'good' idea!)
Brewing process takes
longer than required
[5% Indian Pale Ale Beer]
40 pints of beer is scapped
[5% Indian Pale Ale Beer]
Beer is not ready for
Impatientience / care-
Gavin's 40th birthday party
lessness or inexperience
Experimentation with
process (Brewer has a
8
6 Insufficient [Instructions]
quantity of
Malt & Hops gy
7
Beer is watery
[Brewer]
Hops container
[Brewer]
6 Insufficient [Instructions]
Beer is flat
7 ar gy
Beer is watery
[5% Indian Pale Ale Beer]
Alcohol content is not as
Ambiguous methodolo-
per product description
[5% Indian Pale Ale Beer]
Fails to rinse out Malt &
Impatientience / care-
lessness or inexperience
[5% Indian Pale Ale Beer]
quantity of sug-
Ambiguous methodolo-
[5% Indian Pale Ale Beer]
7
6
[Scales]
[Brewer]
Muscovado)
[Scales]
[Instructions]
U.S. imperial)
[5% Indian Pale Ale Beer]
Insufficient alcoholic bev-
erages for the party goers
Batteries are flat
Incorrect type of sugar
used (e.g. brown sugar /
Out of calibration
Metric / imperial
weights and volumes
not specified (including
6
[Brewer]
8 [Brewer]
Omits a stage
7 [Brewer]
nation
to it
9
vinegary)
7 [Instructions]
8 gy
Impatientience / care-
lessness or inexperience
[5% Indian Pale Ale Beer]
Sugar omitted
Beer is not ready for
Gavin's 40th birthday party
[5% Indian Pale Ale Beer]
Wort is contami-
Beer taste has a bitterness
Fails to cover the wort
[5% Indian Pale Ale Beer]
Beer aroma is poor (e.g.
[5% Indian Pale Ale Beer]
Beer is cloudy/hazy
Ambiguous methodolo-
[5% Indian Pale Ale Beer]
Beer is not ready for
8
9
goers unwell
9
lid]
8 present
[Malt & Hops]
present
[Scales]
present
[Brewer]
beforehand
[Home]
[Sugar]
Gavin's 40th birthday party
[5% Indian Pale Ale Beer]
Beer makes the party
[5% Indian Pale Ale Beer]
[Fermentation Bucket &
Beer is too gaseous (bad)
Bacterial contamination
[5% Indian Pale Ale Beer]
40 pints of beer is scapped
Bacterial contamination
Bacterial contamination
Does not wash hands
Poor air quality (micro
organisms present)
8
present
[Brewer]
id too early
[Brewer]
[Spoon]
present
[Malt & Hops]
batch
Bacterial contamination
Washes out sterilising flu-
Impatientience / care-
lessness or inexperience
Bacterial contamination
Poor quality product /
8
6 Ingredients [Brewer]
Beer is flat mixing not
6
ble state
7
Beer is watery
[Spoon]
[Brewer]
Omits a stage
7 [Brewer]
nation
to it beforehand
9
Function: Mix contents until ingredients are dissolved
[5% Indian Pale Ale Beer]
Impatientience / care-
[5% Indian Pale Ale Beer]
mixed to a solu-
lessness or inexperience
Brewing process takes
longer than required
[5% Indian Pale Ale Beer]
Insufficient length
[5% Indian Pale Ale Beer]
Wort is contami-
Beer taste has a bitterness
Does not wash hands
[5% Indian Pale Ale Beer]
Beer aroma is poor (e.g.
vinegary)
9
7 [Instructions]
8 gy
9
goers unwell
9 [Home]
8
[Spoon]
present
6 Insufficient [Brewer]
water added
5 'good' idea!)
6
[5% Indian Pale Ale Beer]
Beer is cloudy/hazy
Ambiguous methodolo-
[5% Indian Pale Ale Beer]
Beer is not ready for
Gavin's 40th birthday party
[5% Indian Pale Ale Beer]
Beer makes the party
[5% Indian Pale Ale Beer]
Beer is too gaseous (bad)
Poor air quality (micro
[5% Indian Pale Ale Beer]
organisms present)
40 pints of beer is scapped
Bacterial contamination
Characteristics: Fill the fermentation bucket to the correct volume = 40 pints
[5% Indian Pale Ale Beer]
Insufficient alcoholic bev-
Experimentation with
erages for the party goers
process (Brewer has a
[5% Indian Pale Ale Beer]
Beer is too gaseous
[5% Indian Pale Ale Beer]
6
4
6
malty
lid]
are illegible
[Instructions]
U.S. imperial)
[Brewer]
Party goers are inebriat-
ed to early in the night
[5% Indian Pale Ale Beer]
Beer is too sweet
[5% Indian Pale Ale Beer]
Beer tastes caramelly/
[Fermentation Bucket &
Volume measurements
Metric / imperial
weights and volumes
not specified (including
Impatientience / care-
lessness or inexperience
6
lid]
7 [Instructions]
nation
to it gy
9
vinegary)
7
8 [Brewer]
9
[Fermentation Bucket &
Insufficient capacity
[5% Indian Pale Ale Beer]
Wort is contami-
Beer taste has a bitterness
Ambiguous methodolo-
[5% Indian Pale Ale Beer]
Beer aroma is poor (e.g.
[5% Indian Pale Ale Beer]
Beer is cloudy/hazy
[5% Indian Pale Ale Beer]
Beer is not ready for
Fails to sterilise container
Gavin's 40th birthday party
used to carry water
[5% Indian Pale Ale Beer]
9
goers unwell
9 [Brewer]
8 beforehand
[Home]
[Water]
[Brewer]
Beer makes the party
[5% Indian Pale Ale Beer]
Beer is too gaseous (bad)
Does not wash hands
[5% Indian Pale Ale Beer]
40 pints of beer is scapped
Poor air quality (micro
organisms present)
Domestic supply quality
is contaminated (micro
organisms present)
Impatientience / care-
lessness or inexperience
8
7
nation lid]
to it
9 present
vinegary)
7 [Airlock]
8 contaminated
9 [Brewer]
goers unwell
9
8
Function: Cover fermentation bucket and insert airlock whilst temperature settles
[5% Indian Pale Ale Beer]
Wort is contami-
[Fermentation Bucket &
Beer taste has a bitterness
Bacterial contamination
[5% Indian Pale Ale Beer]
Beer aroma is poor (e.g.
[5% Indian Pale Ale Beer]
Beer is cloudy/hazy
Airlock or fluid content is
[5% Indian Pale Ale Beer]
Beer is not ready for
Gavin's 40th birthday party
[5% Indian Pale Ale Beer]
Beer makes the party
Impatientience / care-
lessness or inexperience
[5% Indian Pale Ale Beer]
Beer is too gaseous (bad)
[5% Indian Pale Ale Beer]
40 pints of beer is scapped
8
lid]
orange peel)
[Brewer]
Omits a stage
[Thermometer]
present
Process Element: Add yeast
8 [Brewer]
6
[Fermentation Bucket &
Plastic fatigue (cracks /
Bacterial contamination
Characteristics: Mix the yeast into the wort at a specified temperature = 22 Centigrade ± 5C
[5% Indian Pale Ale Beer]
Yeast omitted
Beer is not ready for
Impatientience / care-
Gavin's 40th birthday party
lessness or inexperience
[5% Indian Pale Ale Beer]
Brewing process takes
longer than required
6
[Brewer]
Omits a stage
7 Yeast added [Instructions]
Beer is watery when wort is
6 too hot gy
Beer is flat
6
6 [Instructions]
8
U.S. imperial)
8
Yeast omitted
[5% Indian Pale Ale Beer]
Ambiguous methodolo-
[5% Indian Pale Ale Beer]
[5% Indian Pale Ale Beer]
Brewing process takes
longer than required
[5% Indian Pale Ale Beer]
Alcohol content is not as
Metric / imperial
per product description
weights and volumes
[5% Indian Pale Ale Beer]
not specified (including
40 pints of beer is scapped
[5% Indian Pale Ale Beer]
Airlock does not bubble
during the fermentation
8
yeast is killed
[Brewer]
[Thermometer]
6 Yeat not [Instructions]
ble state gy
[Brewer]
Omits a stage
[Brewer]
[5% Indian Pale Ale Beer]
Impatientience / care-
lessness or inexperience
Out of calibration
[5% Indian Pale Ale Beer]
Brewing process takes
mixed to a solu-
Ambiguous methodolo-
longer than required
Impatientience / care-
6
6 Yeast added [Brewer]
when wort is
too cold
7 [Spoon]
nation
to it present
9
vinegary)
7 [Home]
lessness or inexperience
[5% Indian Pale Ale Beer]
Brewing process takes
Impatientience / care-
longer than required
lessness or inexperience
[5% Indian Pale Ale Beer]
Wort is contami-
Beer taste has a bitterness
Bacterial contamination
[5% Indian Pale Ale Beer]
Beer aroma is poor (e.g.
[5% Indian Pale Ale Beer]
Beer is cloudy/hazy
Poor air quality (micro
8
9 [Thermometer]
goers unwell present
9
8 [Brewer]
beforehand
7 Airlock is not [Brewer]
to it
9
vinegary)
7
8
[5% Indian Pale Ale Beer]
organisms present)
Beer is not ready for
Gavin's 40th birthday party
[5% Indian Pale Ale Beer]
Beer makes the party
Bacterial contamination
[5% Indian Pale Ale Beer]
Beer is too gaseous (bad)
[5% Indian Pale Ale Beer]
40 pints of beer is scapped
Does not wash hands
Function: Cover fermentation bucket and insert airlock
[5% Indian Pale Ale Beer]
Beer taste has a bitterness
inserted into lid
Impatientience / care-
lessness or inexperience
[5% Indian Pale Ale Beer]
Beer aroma is poor (e.g.
[5% Indian Pale Ale Beer]
Beer is cloudy/hazy
[5% Indian Pale Ale Beer]
Beer is not ready for
8
9
goers unwell
9
8 [Brewer]
Omits a stage
8
7 [Airlock]
nated
to it contaminated
9
vinegary)
7
lid]
8 present
Gavin's 40th birthday party
[5% Indian Pale Ale Beer]
Beer makes the party
[5% Indian Pale Ale Beer]
Beer is too gaseous (bad)
[5% Indian Pale Ale Beer]
40 pints of beer is scapped
[5% Indian Pale Ale Beer]
Airlock does not bubble
during the fermentation
[5% Indian Pale Ale Beer]
Beer is contami-
Beer taste has a bitterness
Airlock or fluid content is
[5% Indian Pale Ale Beer]
Beer aroma is poor (e.g.
[5% Indian Pale Ale Beer]
[Fermentation Bucket &
Beer is cloudy/hazy
Bacterial contamination
[5% Indian Pale Ale Beer]
Beer is not ready for
8
9 [Brewer]
goers unwell beforehand
9
8
8 [Brewer]
sealed /
pushed home
Process Element: Primary Fermentation
7
nated lid]
to it
9 orange peel)
Gavin's 40th birthday party
[5% Indian Pale Ale Beer]
Beer makes the party
Does not wash hands
[5% Indian Pale Ale Beer]
Beer is too gaseous (bad)
[5% Indian Pale Ale Beer]
40 pints of beer is scapped
[5% Indian Pale Ale Beer]
Lid is not fully
Airlock does not bubble
Impatientience / care-
during the fermentation
lessness or inexperience
Characteristics: Beer is allowed to ferment for = 6 days ±2
[5% Indian Pale Ale Beer]
Beer is contami-
[Fermentation Bucket &
Beer taste has a bitterness
Plastic fatigue (cracks /
[5% Indian Pale Ale Beer]
9
vinegary)
7 [Airlock]
8 contaminated
9
goers unwell
9
8
6 Beer leakage
lid]
8 orange peel)
[Home]
Beer aroma is poor (e.g.
[5% Indian Pale Ale Beer]
Beer is cloudy/hazy
Airlock or fluid content is
[5% Indian Pale Ale Beer]
Beer is not ready for
Gavin's 40th birthday party
[5% Indian Pale Ale Beer]
Beer makes the party
[5% Indian Pale Ale Beer]
Beer is too gaseous (bad)
[5% Indian Pale Ale Beer]
40 pints of beer is scapped
[5% Indian Pale Ale Beer]
[Fermentation Bucket &
Insufficient alcoholic bev-
erages for the party goers
Plastic fatigue (cracks /
[5% Indian Pale Ale Beer]
40 pints of beer is scapped
Shelf strength in airing
cupboard is inadequate
8 Fermentation [Brewer]
does not
8 bles exit air-
lock)
[Water]
[Water]
rine content)
[Home]
[5% Indian Pale Ale Beer]
Beer is not ready for
Uses only boiling water
Gavin's 40th birthday party
occur (no bub-
when preparing the wort
[5% Indian Pale Ale Beer]
40 pints of beer is scapped
Domestic supply quality
is contaminated (micro
organisms present)
Domestic supply quality
is contaminated (chlo-
Ambient temperature is
8
[Home]
[Yeast]
6 Fermentation [Instructions]
too low / incorrect prox-
imity to heat source
Ambient temperature is
too high / incorrect prox-
imity to heat source
Past best before date
[5% Indian Pale Ale Beer]
6
process
stopped too gy
7 early
6
malty
7 [Brewer]
4
5
6 Temperature [Home]
Beer is flat fluctuations
4
Alcohol content is not as
Ambiguous methodolo-
per product description
[5% Indian Pale Ale Beer]
Beer is cloudy/hazy
[5% Indian Pale Ale Beer]
Beer tastes caramelly/
[5% Indian Pale Ale Beer]
Beer tastes yeasty
Impatientience / care-
[5% Indian Pale Ale Beer]
lessness or inexperience
Beer is too sweet
[5% Indian Pale Ale Beer]
Beer is too gaseous
Characteristics: Beer is allowed to ferment in constistent temperature of = 20-25C
[5% Indian Pale Ale Beer]
Location is close to
[5% Indian Pale Ale Beer]
draughts / UV light source
Beer is too sweet
7
to it
6
8 [Instructions]
8 gy
8
yeast is killed
8 [Home]
too high
8
8
yeast is killed
[5% Indian Pale Ale Beer]
Beer taste has a bitterness
[5% Indian Pale Ale Beer]
Alcohol content is not as
per product description
[5% Indian Pale Ale Beer]
40 pints of beer is scapped
Ambiguous methodolo-
[5% Indian Pale Ale Beer]
Beer is not ready for
Gavin's 40th birthday party
[5% Indian Pale Ale Beer]
[5% Indian Pale Ale Beer]
Temperature is
Beer is not ready for
Ambient temperature is
Gavin's 40th birthday party
too high / incorrect prox-
[5% Indian Pale Ale Beer]
imity to heat source
40 pints of beer is scapped
[5% Indian Pale Ale Beer]
8
[Instructions]
gy
6 [Home]
too low
8
8
[Instructions]
gy
Process Element: Keg Fermentation
Ambiguous methodolo-
[5% Indian Pale Ale Beer]
Temperature is
Brewing process takes
Ambient temperature is
longer than required
too low / incorrect prox-
[5% Indian Pale Ale Beer]
imity to heat source
Beer is not ready for
Gavin's 40th birthday party
[5% Indian Pale Ale Beer]
Airlock does not bubble
during the fermentation
Ambiguous methodolo-
Function: Syphon the fermenting beer into a keg avoiding the sediment
7 [Syphon]
nated
to it present
9
vinegary)
7 [Home]
8
9 [Brewer]
goers unwell beforehand
9
8 [Keg]
orange peel)
[Keg]
present
6 Beer spillage [Brewer]
[5% Indian Pale Ale Beer]
Beer is contami-
Beer taste has a bitterness
Bacterial contamination
[5% Indian Pale Ale Beer]
Beer aroma is poor (e.g.
[5% Indian Pale Ale Beer]
Beer is cloudy/hazy
Poor air quality (micro
[5% Indian Pale Ale Beer]
organisms present)
Beer is not ready for
Gavin's 40th birthday party
[5% Indian Pale Ale Beer]
Beer makes the party
Does not wash hands
[5% Indian Pale Ale Beer]
Beer is too gaseous (bad)
[5% Indian Pale Ale Beer]
40 pints of beer is scapped
Plastic fatigue (cracks /
Bacterial contamination
[5% Indian Pale Ale Beer]
6 Beer spillage
8
[Syphon]
[Syphon]
[Keg]
7 Excess sedi- [Brewer]
4
Insufficient alcoholic bev-
Impatientience / care-
erages for the party goers
lessness or inexperience
[5% Indian Pale Ale Beer]
40 pints of beer is scapped
Insufficient length
Multi-section product
Insufficient capacity
[5% Indian Pale Ale Beer]
Beer is cloudy/hazy
ment decanted
Impatientience / care-
[5% Indian Pale Ale Beer]
lessness or inexperience
Party goers have 'wind'
the next day
4
[Instructions]
gy
7 [Keg]
nated
to it present
9
vinegary)
7 [Scales]
8 present
9 [Sugar]
Ambiguous methodolo-
Characteristics: Add additional ingredients = 150 g ±30g
[5% Indian Pale Ale Beer]
Beer is contami-
Beer taste has a bitterness
Bacterial contamination
[5% Indian Pale Ale Beer]
Beer aroma is poor (e.g.
[5% Indian Pale Ale Beer]
Beer is cloudy/hazy
Bacterial contamination
[5% Indian Pale Ale Beer]
Beer is not ready for
Gavin's 40th birthday party
[5% Indian Pale Ale Beer]
Beer makes the party
Bacterial contamination
goers unwell
9
present
9
8
[Spoon]
present
[Brewer]
beforehand
5 Excessive [Instructions]
6 ar
U.S. imperial)
4
6
[5% Indian Pale Ale Beer]
Beer is too gaseous (bad)
[5% Indian Pale Ale Beer]
40 pints of beer is scapped
Bacterial contamination
Does not wash hands
[5% Indian Pale Ale Beer]
Beer is too gaseous
quantity of sug-
Metric / imperial
[5% Indian Pale Ale Beer]
weights and volumes
Alcohol content is not as
not specified (including
per product description
[5% Indian Pale Ale Beer]
Beer is too sweet
[5% Indian Pale Ale Beer]
Party goers are inebriat-
ed to early in the night
7 [Brewer]
6
[Brewer]
required
[Instructions]
gy
[Scales]
[Scales]
[5% Indian Pale Ale Beer]
Beer is cloudy/hazy
Impatientience / care-
[5% Indian Pale Ale Beer]
lessness or inexperience
Brewing process takes
longer than required
Adds more sugar than
Ambiguous methodolo-
Out of calibration
6
5 [Brewer]
dients added
6
Muscovado)
4
6
malty
6
6 Insufficient [Brewer]
Beer is flat
6 ar
'good' idea!)
7
Beer is watery
Batteries are flat
[5% Indian Pale Ale Beer]
Incorrect ingre-
Beer is too gaseous
Incorrect type of sugar
[5% Indian Pale Ale Beer]
used (e.g. brown sugar /
Alcohol content is not as
per product description
[5% Indian Pale Ale Beer]
Beer is too sweet
[5% Indian Pale Ale Beer]
Beer tastes caramelly/
[5% Indian Pale Ale Beer]
Party goers are inebriat-
ed to early in the night
[5% Indian Pale Ale Beer]
quantity of sug-
Experimentation with
[5% Indian Pale Ale Beer]
process (Brewer has a
Alcohol content is not as
per product description
[5% Indian Pale Ale Beer]
7
[Brewer]
Omits a stage
[Instructions]
U.S. imperial)
[Brewer]
Metric / imperial
weights and volumes
not specified (including
Impatientience / care-
lessness or inexperience
7
[Instructions]
(does & don'ts)
[Instructions]
gy
6 [Brewer]
Beer is flat
7
Beer is watery
6
7 [Keg]
Insufficient detail about
alternative ingredients
Ambiguous methodolo-
[5% Indian Pale Ale Beer]
Sugar omitted
Impatientience / care-
[5% Indian Pale Ale Beer]
lessness or inexperience
[5% Indian Pale Ale Beer]
Alcohol content is not as
per product description
Characteristics: Beer is allowed to ferment for = 7 days +6
[5% Indian Pale Ale Beer]
Beer is contami-
7
nated
to it present
9
vinegary)
7
8
9
goers unwell
9
8
6 Beer leakage [Keg]
orange peel)
8
Beer taste has a bitterness
Bacterial contamination
[5% Indian Pale Ale Beer]
Beer aroma is poor (e.g.
[5% Indian Pale Ale Beer]
Beer is cloudy/hazy
[5% Indian Pale Ale Beer]
Beer is not ready for
Gavin's 40th birthday party
[5% Indian Pale Ale Beer]
Beer makes the party
[5% Indian Pale Ale Beer]
Beer is too gaseous (bad)
[5% Indian Pale Ale Beer]
40 pints of beer is scapped
[5% Indian Pale Ale Beer]
Insufficient alcoholic bev-
Plastic fatigue (cracks /
erages for the party goers
[5% Indian Pale Ale Beer]
40 pints of beer is scapped
8
Beer leakage
[Keg]
7 Fermentation [Brewer]
process
6 stopped too
early
4
7
4
the next day
[Instructions]
gy
[Brewer]
Insufficient capacity
[5% Indian Pale Ale Beer]
Beer is cloudy/hazy
Impatientience / care-
[5% Indian Pale Ale Beer]
lessness or inexperience
Alcohol content is not as
per product description
[5% Indian Pale Ale Beer]
Beer is too sweet
[5% Indian Pale Ale Beer]
Beer tastes yeasty
[5% Indian Pale Ale Beer]
Party goers have 'wind'
Ambiguous methodolo-
Experimentation with
4
'good' idea!)
[Yeast]
7 [Home]
too low
6
4
process (Brewer has a
Insufficient resistance to
high alcohol content
Characteristics: Beer is allowed to ferment in constistent temperature of = 20-25C
[5% Indian Pale Ale Beer]
Temperature is
Beer is cloudy/hazy
Ambient temperature is
[5% Indian Pale Ale Beer]
too low / incorrect prox-
Alcohol content is not as
imity to heat source
per product description
[5% Indian Pale Ale Beer]
Beer is too sweet
7
4
the next day
4 [Instructions]
too high
6
U.S. imperial)
8
7
8 [Home]
yeast is killed
[5% Indian Pale Ale Beer]
Beer tastes yeasty
[5% Indian Pale Ale Beer]
Party goers have 'wind'
[5% Indian Pale Ale Beer]
Temperature is
Beer is too sweet
Metric / imperial
[5% Indian Pale Ale Beer]
weights and volumes
Alcohol content is not as
not specified (including
per product description
[5% Indian Pale Ale Beer]
40 pints of beer is scapped
[5% Indian Pale Ale Beer]
Beer is cloudy/hazy
[5% Indian Pale Ale Beer]
Ambient temperature is
too high / incorrect prox-
imity to heat source
8
[Instructions]
gy
6 Temperature [Brewer]
Beer is flat fluctuations
4
7
to it
6
8
8
8 [Home]
Ambiguous methodolo-
[5% Indian Pale Ale Beer]
Impatientience / care-
[5% Indian Pale Ale Beer]
lessness or inexperience
Beer is too sweet
[5% Indian Pale Ale Beer]
Beer taste has a bitterness
[5% Indian Pale Ale Beer]
Alcohol content is not as
per product description
[5% Indian Pale Ale Beer]
40 pints of beer is scapped
[5% Indian Pale Ale Beer]
Beer is not ready for
Gavin's 40th birthday party
[5% Indian Pale Ale Beer]
yeast is killed
8
[Instructions]
gy
Excessive variations in
the ambient temperature
Ambiguous methodolo-
F M E AProcess
Responsible:
Company:
Responsible:
Company:
Preventive Action O Detection Action D RPN
Process Element: Sterilisation
Initial State: 13/03/2013
Use of good quality brew kit 2 Instructions are 3 54
ingredients read thoroughly
before commenc-
Shop owner / supplier ing brewing
advice
Initial State: 13/03/2013
Use of good quality brew kit 2 Directions are read 2 36
ingredients and re-read at
each stage of the
Number: 1.1Page:
Created: 13/03/2013
Created: 13/03/2013
Modified: 13/03/2013
Sterilise all of the equipment and then rinse with clean water and allow to dry
Shop owner / supplier
2
brewing process
2 36
advice
Measuring devices at
Gavin's home display both
imperial & metric units
Initial State: 13/03/2013
Instructions clearly express 3 none 10 270
that all equipment needs tobe sterilised
Initial State: 13/03/2013
Common sense / hygiene 3 none 10 270
Initial State: 13/03/2013
Use of good quality brew kit 2 Instructions are 5 90
ingredients read thoroughly
before commenc-
Shop owner / supplier ing brewingadvice
Initial State: 13/03/2013
Quantity is specified in the 3 Sterilising solution 4 108
instructions has a strong smell
Instructions specify imperialand metric weights and vol-umes
Initial State: 13/03/2013
Initial State: 13/03/2013
Controlled environment 3 none 10 270
Initial State: 13/03/2013
Instructions clearly express 3 Sterilising solution 2 54that all equipment needs to has a strong smellbe sterilised
Initial State: 13/03/2013
Water quality is assured by 2 none 10 180
water board
Revision State: 20/03/2013
2 Beer clarity and 8smell are checkedduring the sec-onadary fermenta-tion stage
Initial State: 13/03/2013
Instructions clearly express 3 Sterilising solution 2 48
that all equipment needs to has a strong smell
be sterilised
Initial State: 13/03/2013
Instructions clearly express 2 Sterilising solution 2 32
that all equipment needs to has a strong smellbe sterilised
Past experiences with simi-
{144}
lar brew kits that are being
2 2 32
drank with gusto!
Process Element: Preparing the Wort
Initial State: 13/03/2013
Use of good quality brew kit 2 Instructions are 3 42
ingredients read thoroughlybefore commenc-
Shop owner / supplier ing brewing
advice
Initial State: 13/03/2013
TPM on all devices 2 Visual inspection 1 14
Initial State: 13/03/2013
Past experiences with simi- 3 none 10 210
lar brew kits that are being
drank with gusto!
Instructions supplied witheach brewing kit & can bedownbloaded from theinternet
Revision State: 20/03/2013
3 Regular referal to 5
the instructions
Initial State: 13/03/2013
Place Malt & Hops container into warm water for a time of >= 5 mins +5
{105}
Add boiling water to the fermentation bucket = 5 litres +1
Use of good quality brew kit 2 Directions are read 2 24
ingredients and re-read at
Shop owner / supplier each stage of theadvice brewing process
Measuring devices atGavin's home display bothimperial & metric units
Initial State: 13/03/2013
Products recently pur- 1 Visual inspection 2 12chased (JIT)
Initial State: 13/03/2013
Use of good quality brew kit 2 Directions are read 2 24
ingredients and re-read at
Shop owner / supplier each stage of theadvice brewing process
Measuring devices atGavin's home display bothimperial & metric units
Initial State: 13/03/2013
Products recently pur- 1 Visual inspection 2 12chased (JIT)
Initial State: 13/03/2013
Past experiences with simi- 3 none 10 180
lar brew kits that are being
drank with gusto!
3 none 10 180
Instructions supplied witheach brewing kit & can bedownbloaded from theinternet
Revision State: 20/03/2013
3 Regular referal to 5 {90}
the instructions
Initial State: 13/03/2013
Past experiences with simi- 3 none 10 270
lar brew kits that are being
drank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from theinternet
Revision State: 20/03/2013
3 Regular referal to 5
the instructions
{135}
Initial State: 13/03/2013
Past experiences with simi- 3 subsequent stages 7 189
lar brew kits that are being will be affecteddrank with gusto! (detection post
process)
1.8kg Malt & Hops
Initial State: 13/03/2013
Alternative scales available 4 Scales clearly dis- 1 28
play a battery lev-
el symbol
Initial State: 13/03/2013
Use of good quality brew kit 2 Instructions are 3 42
ingredients read thoroughly
before commenc-
Shop owner / supplier ing brewing
advice
Initial State: 13/03/2013
Ingredients and quantities 5 Electronic scales 1 35
are specified in the instruc- within accurate totions 0.25g
Initial State: 13/03/2013
Add the ingredients to the fermentation bucket = 1 kg beer enhancer (sugar)
Initial State: 13/03/2013
Use of good quality brew kit 2 Instructions are 5 70
ingredients read thoroughly
before commenc-
Shop owner / supplier ing brewingadvice
Initial State: 13/03/2013
Ingredients and quantities 2 Sugar packaging 1 14
are specified in the instruc- is clearly labelled
tions
Past experiences with simi-lar brew kits that are beingdrank with gusto!
Shop owner / supplieradvice
Initial State: 13/03/2013
TPM on all devices 3 1 standard bag of 3 63
white cane sugarshould weighapprox. 1kg (Gold
Digital scales used sample)
Initial State: 13/03/2013
Use of good quality brew kit 2 Directions are read 2 28
ingredients and re-read at
Shop owner / supplier each stage of theadvice brewing process
Measuring devices atGavin's home display bothimperial & metric units
Initial State: 13/03/2013
Past experiences with simi- 3 none 10 210
lar brew kits that are being
drank with gusto!
Instructions supplied witheach brewing kit & can bedownbloaded from theinternet
Revision State: 20/03/2013
3 Regular referal to 5
the instructions
Initial State: 13/03/2013
Ingredients and quantities 2 Sugar packaging 1 16
are specified in the instruc- is clearly labelled
tions
Past experiences with simi-
lar brew kits that are being
drank with gusto!
Shop owner / supplier
advice
Initial State: 13/03/2013
Use of good quality brew kit 2 Instructions are 5 80
{105}
ingredients
2
read thoroughly
5 80
before commenc-
Shop owner / supplier ing brewing
advice
Initial State: 13/03/2013
Past experiences with simi- 3 none 10 240
lar brew kits that are being
drank with gusto!
Instructions supplied witheach brewing kit & can bedownbloaded from theinternet
Revision State: 20/03/2013
3 Regular referal to 5
the instructions
Initial State: 13/03/2013
Past experiences with simi- 5 none 10 400
lar brew kits that are being
drank with gusto!
Instructions supplied witheach brewing kit & can bedownbloaded from theinternet
Revision State: 20/03/2013
5 Smell & clarity 6checks - smallglass pouredbefore 6 days intofinal fermentation
{120}
{240}
5
process
6
Initial State: 13/03/2013
Use of good quality brew kit 2 Instructions are 3 42
ingredients read thoroughlybefore commenc-
Shop owner / supplier ing brewingadvice
Initial State: 13/03/2013
Instructions include special 2 Visual inspection 2 28
care points
Initial State: 13/03/2013
Past experiences with simi- 3 none 10 210
lar brew kits that are being
drank with gusto!
Instructions supplied witheach brewing kit & can bedownbloaded from theinternet
Revision State: 20/03/2013
3 Regular referal to 5
the instructions
Initial State: 13/03/2013
Use of good quality brew kit 2 Instructions are 3 42
ingredients read thoroughly
{240}
{105}
2
before commenc-
3 42
Shop owner / supplier ing brewing
advice
Initial State: 13/03/2013
Alternative scales available 4 Scales clearly dis- 1 28
play a battery lev-el symbol
Initial State: 13/03/2013
Ingredients and quantities 2 Sugar packaging 1 14
are specified in the instruc- is clearly labelled
tions
Past experiences with simi-lar brew kits that are beingdrank with gusto!
Shop owner / supplieradvice
Initial State: 13/03/2013
TPM on all devices 3 1 standard bag of 3 63
white cane sugarshould weighapprox. 1kg (Gold
Digital scales used sample)
Initial State: 13/03/2013
Use of good quality brew kit 2 Directions are read 2 28
ingredients and re-read at
Shop owner / supplier each stage of theadvice brewing process
Measuring devices atGavin's home display bothimperial & metric units
Initial State: 13/03/2013
Past experiences with simi- 3 none 10 210
lar brew kits that are being
drank with gusto!
Instructions supplied witheach brewing kit & can bedownbloaded from theinternet
Revision State: 20/03/2013
3 Regular referal to 5
the instructions
Initial State: 13/03/2013
Past experiences with simi- 3 subsequent stages 7 168
lar brew kits that are being will be affecteddrank with gusto! (detection post
process)
Initial State: 13/03/2013
Common sense / hygiene 3 none 10 270
Initial State: 13/03/2013
Use of good quality brew kit 2 Instructions are 3 54
ingredients read thoroughly
{105}
2
before commenc-
3 54
Shop owner / supplier ing brewing
advice
Initial State: 13/03/2013
Instructions include special 2 none 10 180
care points
Initial State: 13/03/2013
Shop owner / supplier 2 none 10 180
advice
Use of good quality brew kitingredients
Basic hygiene practice
Mixed with boiling water toensure sterility
Initial State: 13/03/2013
Instructions include special 2 none 10 180care points
Initial State: 13/03/2013
Common sense / hygiene 3 none 10 270
Initial State: 13/03/2013
Controlled environment 3 none 10 270
Initial State: 13/03/2013
Shop owner / supplier 2 none 10 180
advice
Use of good quality brew kitingredients
Mixed with boiling water toensure sterility
Basic hygiene practice
Initial State: 13/03/2013
Instructions clearly express 3 Sterilising solution 2 54that all equipment needs to has a strong smellbe sterilised
Initial State: 13/03/2013
Past experiences with simi- 3 none 10 270
lar brew kits that are being
drank with gusto!
Instructions supplied witheach brewing kit & can bedownbloaded from theinternet
Revision State: 20/03/2013
3 Regular referal to 5
the instructions
Initial State: 13/03/2013
Instructions include special 2 none 10 180care points
Initial State: 13/03/2013
Shop owner / supplier 2 none 10 180
advice
Use of good quality brew kitingredients
Past experiences with simi-
{135}
lar brew kits that are being
2 none 10 180
drank with gusto!
Initial State: 13/03/2013
Past experiences with simi- 3 none 10 210
lar brew kits that are being
drank with gusto!
Instructions supplied with
each brewing kit & can bedownbloaded from theinternet
Revision State: 20/03/2013
3 Regular referal to 5
the instructions
Initial State: 13/03/2013
Shop owner / supplier 1 Cannot complete 1 7
advice and move on tonext operation
Initial State: 13/03/2013
Past experiences with simi- 3 subsequent stages 7 147lar brew kits that are being will be affecteddrank with gusto! (detection post
process)
Initial State: 13/03/2013
Common sense / hygiene 3 none 10 270
Mix contents until ingredients are dissolved
{105}
Common sense / hygiene 3 none 10 270
Initial State: 13/03/2013
Use of good quality brew kit 2 Instructions are 3 54
ingredients read thoroughly
before commenc-
Shop owner / supplier ing brewing
advice
Initial State: 13/03/2013
Controlled environment 3 none 10 270
Initial State: 13/03/2013
Instructions include special 2 none 10 180care points
Initial State: 13/03/2013
Past experiences with simi- 5 none 10 300
lar brew kits that are being
drank with gusto!
Instructions supplied with
Fill the fermentation bucket to the correct volume = 40 pints
each brewing kit & can be
5 none 10 300
downbloaded from the
internet
Revision State: 20/03/2013
5 Smell & clarity 6
checks - small
glass pouredbefore 6 days intofinal fermentationprocess
Initial State: 13/03/2013
Products recently pur- 1 Visual inspection 2 12chased (JIT)
Initial State: 13/03/2013
Use of good quality brew kit 2 Directions are read 2 24
ingredients and re-read at
Shop owner / supplier each stage of theadvice brewing process
Measuring devices atGavin's home display bothimperial & metric units
Initial State: 13/03/2013
Past experiences with simi- 3 none 10 180
lar brew kits that are being
{180}
drank with gusto!
3 none 10 180
Instructions supplied witheach brewing kit & can bedownbloaded from theinternet
Revision State: 20/03/2013
3 Regular referal to 5 {90}
the instructions
Initial State: 13/03/2013
Past experiences with simi- 2 Visual inspection 1 12lar brew kits that are being
drank with gusto!
Shop owner / supplieradvice
Initial State: 13/03/2013
Use of good quality brew kit 2 Instructions are 3 54
ingredients read thoroughly
before commenc-
Shop owner / supplier ing brewing
advice
Initial State: 13/03/2013
Instructions clearly express 3 none 10 270
that all equipment needs to
3 none 10 270
be sterilised
Initial State: 13/03/2013
Common sense / hygiene 3 none 10 270
Initial State: 13/03/2013
Controlled environment 3 none 10 270
Initial State: 13/03/2013
Water quality is assured by 2 none 10 180
water board
Revision State: 20/03/2013
2 Beer clarity and 8smell are checkedduring the sec-onadary fermenta-tion stage
Initial State: 13/03/2013
Past experiences with simi- 3 none 10 270
lar brew kits that are being
drank with gusto!
Instructions supplied witheach brewing kit & can bedownbloaded from theinternet
Revision State: 20/03/2013
{144}
3 Regular referal to 5
the instructions
Initial State: 13/03/2013
Instructions include special 2 none 10 180
care points
Initial State: 13/03/2013
Instructions include special 2 Visual inspection 5 90
care points
Initial State: 13/03/2013
Past experiences with simi- 3 none 10 270
lar brew kits that are being
drank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from the
{135}
Cover fermentation bucket and insert airlock whilst temperature settles
internet
3 none 10 270
Revision State: 20/03/2013
3 Regular referal to 5
the instructions
Initial State: 13/03/2013
Products recently pur- 1 Visual inspection 5 45chased (JIT)
Initial State: 13/03/2013
Past experiences with simi- 3 subsequent stages 7 189lar brew kits that are being will be affecteddrank with gusto! (detection post
process)
Initial State: 13/03/2013
Instructions include special 2 none 10 180care points
Process Element: Add yeast
Initial State: 13/03/2013
Past experiences with simi- 3 none 10 240
lar brew kits that are being
drank with gusto!
Instructions supplied witheach brewing kit & can bedownbloaded from theinternet
{135}
Mix the yeast into the wort at a specified temperature = 22 Centigrade ± 5C
Revision State: 20/03/2013
3 Regular referal to 5
the instructions
Initial State: 13/03/2013
Past experiences with simi- 3 subsequent stages 7 168lar brew kits that are being will be affecteddrank with gusto! (detection post
process)
Initial State: 13/03/2013
Use of good quality brew kit 2 Instructions are 3 48
ingredients read thoroughlybefore commenc-
Shop owner / supplier ing brewing
advice
Initial State: 13/03/2013
Use of good quality brew kit 2 Directions are read 2 32
ingredients and re-read at
Shop owner / supplier each stage of the
advice brewing process
{120}
Measuring devices at
2 2 32
Gavin's home display bothimperial & metric units
Initial State: 13/03/2013
Past experiences with simi- 3 none 10 240
lar brew kits that are being
drank with gusto!
Instructions supplied witheach brewing kit & can bedownbloaded from theinternet
Revision State: 20/03/2013
3 Regular referal to 5
the instructions
Initial State: 13/03/2013
Mechanical thermometer 2 Visual inspection 3 48
used
Initial State: 13/03/2013
Use of good quality brew kit 2 Instructions are 3 36
ingredients read thoroughly
before commenc-
Shop owner / supplier ing brewingadvice
Initial State: 13/03/2013
Past experiences with simi- 3 subsequent stages 7 126lar brew kits that are being will be affecteddrank with gusto! (detection post
process)
Initial State: 13/03/2013
Past experiences with simi- 3 none 10 180
{120}
lar brew kits that are being
3 none 10 180
drank with gusto!
Instructions supplied witheach brewing kit & can bedownbloaded from theinternet
Revision State: 20/03/2013
3 Regular referal to 5 {90}
the instructions
Initial State: 13/03/2013
Past experiences with simi- 3 none 10 180
lar brew kits that are being
drank with gusto!
Instructions supplied witheach brewing kit & can bedownbloaded from theinternet
Revision State: 20/03/2013
3 Regular referal to 5 {90}
the instructions
Initial State: 13/03/2013
Instructions include special 2 none 10 180
care points
Initial State: 13/03/2013
Controlled environment 3 none 10 270
Initial State: 13/03/2013
Instructions include special 2 none 10 180
care points
Initial State: 13/03/2013
Common sense / hygiene 3 none 10 270
Initial State: 13/03/2013
Past experiences with simi- 3 none 10 270
lar brew kits that are being
drank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from theinternet
Revision State: 20/03/2013
Cover fermentation bucket and insert airlock
Revision State: 20/03/2013
3 Regular referal to 5
the instructions
Initial State: 13/03/2013
Past experiences with simi- 3 subsequent stages 7 189
lar brew kits that are being will be affected
drank with gusto! (detection post
process)
Initial State: 13/03/2013
Instructions include special 2 Visual inspection 5 90
care points
Initial State: 13/03/2013
Instructions include special 2 none 10 180
care points
{135}
2 none 10 180
Initial State: 13/03/2013
Common sense / hygiene 3 none 10 270
Initial State: 13/03/2013
Past experiences with simi- 3 none 10 240
lar brew kits that are being
drank with gusto!
Instructions supplied witheach brewing kit & can bedownbloaded from theinternet
Revision State: 20/03/2013
3 Regular referal to 5
the instructions
Process Element: Primary Fermentation
Initial State: 13/03/2013
Products recently pur- 1 Visual inspection 5 45
{120}
Beer is allowed to ferment for = 6 days ±2
chased (JIT)
1 Visual inspection 5 45
Initial State: 13/03/2013
Instructions include special 2 Visual inspection 5 90
care points
Initial State: 13/03/2013
Products recently pur- 1 Visual inspection 5 40
chased (JIT)
Initial State: 13/03/2013
Office floor used instead 1 none 1 8
Initial State: 13/03/2013
Cost and time limitations 1 Primary fermenta- 7 56
tion will be imped-
ed / airlock doesnot bubble
Initial State: 13/03/2013
Water quality is assured by 2 none 10 160
water board
Revision State: 20/03/2013
2 Beer clarity and 8smell are checkedduring the sec-onadary fermenta-tion stage
Initial State: 13/03/2013
Water quality is assured by 2 Water Chlorination 2 32water board can be smelt from
the tap (UStap=faucet)
Initial State: 13/03/2013
Home is in a temperate cli- 2 Climate supervisor 3 48
{128}
mate and centrally heated
2
(wife)
3 48
Past experiences with simi- Lack of hot domes-
lar brew kits that are being tic water supply (dis-drank with gusto! covered when
teenage son want
Home is in the UK, which is to shower)unlikely to lead to excessive-ly high temperatures
Initial State: 13/03/2013
Home is in a temperate cli- 2 Climate supervisor 3 48
mate and centrally heated (wife)
Past experiences with simi- Lack of hot domes-
lar brew kits that are being tic water supply (dis-drank with gusto! covered when
teenage son want
Warm floor space in office to shower)has been assigned (loca-tion where the cat usuallysleeps!)
Initial State: 13/03/2013
Use of good quality brew kit 2 none 10 160
ingredients
Past experiences with simi-lar brew kits that are beingdrank with gusto!
Revision State: 20/03/2013
2 Visual inspection 2 32
Audible sounds ofbubbles exiting theairlock expectedwithin 24 hours
Initial State: 13/03/2013
Initial State: 13/03/2013
Use of good quality brew kit 2 Instructions are 3 42
ingredients read thoroughly
before commenc-
Shop owner / supplier ing brewing
advice
Initial State: 13/03/2013
Past experiences with simi- 3 none 10 210
lar brew kits that are being
drank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from theinternet
Revision State: 20/03/2013
3 Regular referal to 5
the instructions
Initial State: 13/03/2013
Home is double glazed 1 Climate supervisor 3 24
(wife)
{105}
Beer is allowed to ferment in constistent temperature of = 20-25C
Controlled environment
1 3 24
fermentation bucket is cov-
ered
Initial State: 13/03/2013
Use of good quality brew kit 2 Instructions are 3 48
ingredients read thoroughly
before commenc-
Shop owner / supplier ing brewing
advice
Initial State: 13/03/2013
Home is in a temperate cli- 2 Climate supervisor 3 48
mate and centrally heated (wife)
Past experiences with simi- Lack of hot domes-
lar brew kits that are being tic water supply (dis-drank with gusto! covered when
teenage son want
Warm floor space in office to shower)has been assigned (loca-
tion where the cat usually
2 3 48
sleeps!)
Initial State: 13/03/2013
Use of good quality brew kit 2 Instructions are 3 48
ingredients read thoroughlybefore commenc-
Shop owner / supplier ing brewingadvice
Initial State: 13/03/2013
Home is in a temperate cli- 2 Climate supervisor 3 48
mate and centrally heated (wife)
Past experiences with simi- Lack of hot domes-
lar brew kits that are being tic water supply (dis-
drank with gusto! covered when
teenage son want
Home is in the UK, which is to shower)unlikely to lead to excessive-ly high temperatures
Initial State: 13/03/2013
Use of good quality brew kit 2 Instructions are 3 48
ingredients read thoroughlybefore commenc-
Shop owner / supplier ing brewingadvice
Process Element: Keg Fermentation
Syphon the fermenting beer into a keg avoiding the sediment
Initial State: 13/03/2013
Instructions include special 2 none 10 180
care points
Initial State: 13/03/2013
Controlled environment 3 none 10 270
Initial State: 13/03/2013
Common sense / hygiene 3 none 10 270
Initial State: 13/03/2013
Products recently pur- 1 Visual inspection 5 45chased (JIT)
Initial State: 13/03/2013
Instructions include special 2 none 10 180care points
Initial State: 13/03/2013
Initial State: 13/03/2013
Past experiences with simi- 3 none 10 240
lar brew kits that are being
drank with gusto!
Instructions supplied witheach brewing kit & can bedownbloaded from theinternet
Revision State: 20/03/2013
3 Regular referal to 5
the instructions
Initial State: 13/03/2013
Shop owner / supplier 1 Cannot complete 1 8
advice and move on tonext operation
Initial State: 13/03/2013
Compression fit at joint 3 Visual inspection 2 48
Initial State: 13/03/2013
Past experiences with simi- 2 Visual inspection 1 16
lar brew kits that are beingdrank with gusto!
Shop owner / supplieradvice
Initial State: 13/03/2013
Past experiences with simi- 3 none 10 210
lar brew kits that are being
{120}
drank with gusto!
3 none 10 210
Instructions supplied witheach brewing kit & can bedownbloaded from theinternet
Revision State: 20/03/2013
3 Regular referal to 5
the instructions
Initial State: 13/03/2013
Use of good quality brew kit 2 Instructions are 3 42
ingredients read thoroughlybefore commenc-
Shop owner / supplier ing brewingadvice
Initial State: 13/03/2013
Instructions include special 2 none 10 180
care points
Initial State: 13/03/2013
Instructions include special 2 none 10 180
care points
Initial State: 13/03/2013
{105}
Add additional ingredients = 150 g ±30g
Initial State: 13/03/2013
Shop owner / supplier 2 none 10 180
advice
Use of good quality brew kit
ingredients
Mixed with boiling water toensure sterility
Basic hygiene practice
Initial State: 13/03/2013
Instructions include special 2 none 10 180care points
Initial State: 13/03/2013
Common sense / hygiene 3 none 10 270
Initial State: 13/03/2013
Use of good quality brew kit 2 Directions are read 2 28
ingredients and re-read at
each stage of the
Shop owner / supplier brewing process
advice
Measuring devices at
Gavin's home display both
imperial & metric units
Initial State: 13/03/2013
Past experiences with simi- 3 none 10 210
lar brew kits that are being
drank with gusto!
Instructions supplied witheach brewing kit & can bedownbloaded from theinternet
Revision State: 20/03/2013
3 Regular referal to 5
the instructions
Initial State: 13/03/2013
Ingredients and quantities 5 Electronic scales 1 35are specified in the instruc- within accurate totions 0.25g
Initial State: 13/03/2013
Use of good quality brew kit 2 Instructions are 3 42
ingredients read thoroughlybefore commenc-
Shop owner / supplier ing brewingadvice
Initial State: 13/03/2013
TPM on all devices 3 1 standard bag of 3 63
white cane sugarshould weighapprox. 1kg (Gold
Digital scales used sample)
Initial State: 13/03/2013
{105}
Alternative scales available 4 Scales clearly dis- 1 28
play a battery lev-el symbol
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Ingredients and quantities 2 Sugar packaging 1 12
are specified in the instruc- is clearly labelled
tions
Past experiences with simi-
lar brew kits that are being
drank with gusto!
Shop owner / supplier
advice
Initial State: 13/03/2013
Past experiences with simi- 5 none 10 350
lar brew kits that are being
drank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from the
5 none 10 350
internet
Revision State: 20/03/2013
5 Smell & clarity 6checks - smallglass pouredbefore 6 days intofinal fermentationprocess
Initial State: 13/03/2013
Past experiences with simi- 3 subsequent stages 7 147lar brew kits that are being will be affecteddrank with gusto! (detection post
process)
Initial State: 13/03/2013
Use of good quality brew kit 2 Directions are read 2 28
ingredients and re-read at
Shop owner / supplier each stage of theadvice brewing process
Measuring devices atGavin's home display bothimperial & metric units
Initial State: 13/03/2013
Past experiences with simi- 3 none 10 210
lar brew kits that are being
drank with gusto!
Instructions supplied witheach brewing kit & can bedownbloaded from theinternet
Revision State: 20/03/2013
3 Regular referal to 5
the instructions
{210}
{105}
3 5
Initial State: 13/03/2013
Use of good quality brew kit 2 Instructions are 5 70
ingredients read thoroughly
before commenc-
Shop owner / supplier ing brewingadvice
Initial State: 13/03/2013
Use of good quality brew kit 2 Instructions are 3 42
ingredients read thoroughlybefore commenc-
Shop owner / supplier ing brewingadvice
Initial State: 13/03/2013
Past experiences with simi- 3 none 10 210
lar brew kits that are beingdrank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
3 Regular referal to 5
the instructions
Initial State: 13/03/2013
{105}
{105}
Beer is allowed to ferment for = 7 days +6
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Instructions include special 2 none 10 180
care points
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Products recently pur- 1 Visual inspection 5 40
chased (JIT)
Initial State: 13/03/2013
Past experiences with simi- 2 Visual inspection 1 16
lar brew kits that are beingdrank with gusto!
Shop owner / supplieradvice
Initial State: 13/03/2013
Past experiences with simi- 3 none 10 210
lar brew kits that are being
drank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from theinternet
Revision State: 20/03/2013
3 Regular referal to 5
the instructions
Initial State: 13/03/2013
Use of good quality brew kit 2 Instructions are 3 42
ingredients read thoroughlybefore commenc-
Shop owner / supplier ing brewingadvice
Initial State: 13/03/2013
Past experiences with simi- 5 none 10 350
{105}
lar brew kits that are being
5 none 10 350
drank with gusto!
Instructions supplied witheach brewing kit & can bedownbloaded from theinternet
Revision State: 20/03/2013
5 Smell & clarity 6checks - smallglass pouredbefore 6 days intofinal fermentationprocess
Initial State: 13/03/2013
Shop owner / supplier 3 none 10 210
advice
Use of good quality brew kitingredients
Past experiences with simi-lar brew kits that are beingdrank with gusto!
Initial State: 13/03/2013
Home is in a temperate cli- 2 Climate supervisor 3 42
mate and centrally heated (wife)
Past experiences with simi- Lack of hot domes-
lar brew kits that are being tic water supply (dis-
drank with gusto! covered when
{210}
Beer is allowed to ferment in constistent temperature of = 20-25C
Home is in the UK, which is
2
teenage son want
3 42
unlikely to lead to excessive- to shower)
ly high temperatures
Initial State: 13/03/2013
Use of good quality brew kit 2 Directions are read 2 32
ingredients and re-read at
each stage of the
Shop owner / supplier brewing process
advice
Measuring devices at
Gavin's home display both
imperial & metric units
Initial State: 13/03/2013
Home is in a temperate cli- 2 Climate supervisor 3 48
mate and centrally heated (wife)
Past experiences with simi- Lack of hot domes-
lar brew kits that are being tic water supply (dis-drank with gusto! covered when
teenage son want
Warm floor space in office to shower)has been assigned (loca-tion where the cat usually
sleeps!)
2 3 48
Initial State: 13/03/2013
Use of good quality brew kit 2 Instructions are 3 48
ingredients read thoroughlybefore commenc-
Shop owner / supplier ing brewingadvice
Initial State: 13/03/2013
Past experiences with simi- 3 none 10 240
lar brew kits that are being
drank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from theinternet
Revision State: 20/03/2013
3 Regular referal to 5
the instructions
Initial State: 13/03/2013
{120}
Home is in a temperate cli- 2 Climate supervisor 3 48
mate and centrally heated (wife)
Lack of hot domes-tic water supply (dis-covered whenteenage son wantto shower)
Initial State: 13/03/2013
Use of good quality brew kit 2 Instructions are 3 48
ingredients read thoroughlybefore commenc-
Shop owner / supplier ing brewingadvice
R/D
Process Element: Sterilisation
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Number: 1.1Page:
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Robbins, Gavin, Penkridge, FMEA Facilitator / Trainer
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1.8kg Malt & Hops
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Process Element: Add yeast
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Robbins, Gavin, Penkridge, FMEA Facilitator / Trainer
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Process Element: Primary Fermentation
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3/15/2013completed
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Initial State: 13/03/2013
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Process Element: Keg Fermentation
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Revision State: 20/03/2013
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Robbins, Gavin, Penkridge, FMEA Facilitator / Trainer
Robbins, Gavin, Penkridge, FMEA Facilitator / Trainer
in revision
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in revision
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Initial State: 13/03/2013