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PC-based control for plastic machines New Automation Technology BECKHOFF

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PC-based control for plastic machines

New Automation Technology BECKHOFF

BECKHOFF New Automation Technology We reserve the right to make technical changes.

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The need for machines for the processing of plastics is constantly growing. Machine manufacturers are challenged to fi nd innovative solutions with which productivity can also be increased. The com-panies are facing new challenges due to new demands on precision and fl exibility, while pressure is growing at the same time to reduce running costs and initial investment as far as possible.

With PC-based control technology, Beckhoff offers an open and fl exible automation solution for all areas of plastics processing, in-cluding injection molding machines, blow molding machines, and extrusion systems.

Besides Industrial PCs, I/Os and fi eldbus components, as well as drive technology and the TwinCAT automation software, the range of products encompasses a uniform, scalable and modular control system. This control system provides suitable solutions for any task in plastics processing with regard to computing performance, com-plexity and costs. Beckhoff offers controllers in all performance categories, ranging from simple applications to complex, high-per-formance machines:– Industrial PC – the high-quality controller for large and complex

applications– Embedded PC – the robust DIN rail PC for standard applications

“scalable from ARM to Pentium® architecture”– Panel PC – the inexpensive, space-saving solution based on the

same hardware platform as the Embedded PC

Continuity and fl exibility via PC-based control technologyBeckhoff implements open automation systems on the principle of PC-based control technology. This openness in relation to the software and hardware interfaces enables the machine manufacturers to con-tinually adapt their systems to different requirements at low cost.

Beckhoff solutions for plastic machinesThe open, scalable TwinCAT automation software of Beckhoff is a software PLC and Motion Control solution for PCs. Programming in accordance with the international IEC 61131-3 standard guarantees high investment security for machine manufacturers. The utilisation of technological standards based on the Windows operating system opens up numerous expansion options and allows the user to benefi t from the rapid development of the computer industry.

Maximum performance up to the I/OsBeckhoff supplies a complete range of fi eldbus components for all common I/O and fi eldbus systems. With the IP 20 Bus Terminals and the IP 67 Fieldbus Box modules, the entire range is available for all signals relevant to the plastics industry.

XFC technology – EtherCAT fully exploitedThe pre-conditions for technological leadership in plastic machinery business are ever more powerful control components. EtherCAT, the fast Ethernet-based fi eldbus, offers optimum real-time properties for critical process phases without the need for special hardware in the central processing unit. With the XFC technology (eXtreme Fast Control Technology), a time resolution of < 100 ns is possible using the time stamp method; sensor signals can be read with sampling times of 10 µs. This increases reproducibility and accuracy of move-ments.

Motion ControlPC-based control technology in combination with EtherCAT is an ideal control component for the replacement of hydraulic axes by electrically driven axes, particularly with injection molding and blow

Beckhoff | Open automation solutions for the processing of plastics

BECKHOFF New Automation TechnologyWe reserve the right to make technical changes.

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molding machines. Drive technology from Beckhoff offers high per-formance with optimum precision, even for the smallest parts.

If desired, Beckhoff provides comprehensive application support tailored precisely to the customer’s implementation strategy. The TwinCAT libraries, e.g. for Motion Control and temperature control, form a framework for customer-specifi c plastics applications. They are part of the turnkey solutions for injection molding machines.

Servo-electric drive technology as a replacement for hydraulic axesThe replacement of hydraulically-driven axes by servo-electric drives is the trend in plastics engineering. For this purpose the AX5000 drive family in combination with XFC offers the ideal platform for machines and handling. Machine units that are critical to quality are controlled with sampling times of less than 50 µs. The fl exible design, with 1- and 2-channel units as well as the variable distribution of motor power, allows a cost-optimized solution, in particular for handling systems.

Integrated safetyIn recent years, operational safety and work safety have played an ever larger part in machine construction. With TwinSAFE, Beckhoff offers a uniform system solution for optimum synergy between auto-mation and safety technology. TwinSAFE integrates safety functions in the existing controller architecture.

Beckhoff | New Automation TechnologyBeckhoff implements open automation systems based on PC Control technology. The product range covers Industrial PCs, I/O and Fieldbus Components, Drive Technology and automation soft-ware. Products that can be used as separate components or inte-grated into a complete and seamless control system are available for all industries. The Beckhoff “New Automation Technology” philosophy stands for universal and open control and automation solutions that are used worldwide in a wide variety of different applications, ranging from CNC-controlled machine tools to intel-ligent building automation.

Innovative products and a full range of servicesSince the foundation of the company in 1980, continuous devel-opment of innovative products and solutions using PC-based control technology has been the basis for the continued success of Beckhoff. Many automation technology standards that are taken for granted today were conceptualised by Beckhoff at an early stage and successfully introduced to the market: – 1982: P1000 – single-board motion controller– 1986: PC Control – fi rst PC-based machine controller– 1989: Lightbus – high-speed fi eldbus utilising optical fi bre– 1990: All-in-one PC motherboard– 1995: Bus Terminal – fi eldbus technology in terminal block

format – 1996: TwinCAT – real-time software package under Windows with PLC and Motion Control functions– 1998: Control Panel – remote IPC Control Panels– 2002: CX1000 – modular Embedded PCs for DIN rail

mounting– 2003: EtherCAT – real-time Ethernet fi eldbus system– 2005: TwinSAFE – safety solution for the Bus Terminal system– 2005: AX5000 – EtherCAT Servo Drive– 2006: XFC – eXtreme Fast Control Technology– 2007: Industrial Motherboards – Made in Germany

The Beckhoff PC Control philosophy and the invention of the Lightbus system, the Bus Terminals and TwinCAT automation software represent milestones in automation technology and have become accepted as high-performance alternatives to traditional control technology. EtherCAT, the real-time Ethernet solution, makes forward-looking, high-performance technology available for a new generation of leading edge control concepts.

World-wide presence on all continentsThe central divisions of Beckhoff, such as development, produc-tion, administration, distribution, marketing, support and service are located at the Beckhoff Automation GmbH headquarters in Verl, Germany. Rapidly growing presence in the international market is taking place through subsidiaries in Austria, Belgium, Denmark, Finland, France, Italy, Poland, Russia, Spain, Sweden, Switzerland, as well as in Australia, Brazil, Canada, China, India, South Africa, the United Arab Emirates and the USA. Through worldwide co-operation with partners, Beckhoff is represented in more than 60 countries.

BECKHOFF New Automation Technology We reserve the right to make technical changes.

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Beckhoff | New Automation Technology

Beckhoff | The IPC Company

Beckhoff | The I/O Company

Industrial PCs in different designs and with a range of optional fea-tures offer the right solution for any application. PCs with industrial design are equipped with high-performance components, based on open standards. A wide range of products and individual housing designs enables optimum adaptation to the specifi c control require-ments.

The Embedded PCs of the CX series are designed for control tasks in the medium performance range. The compact Industrial PC can be mounted on a DIN rail, is modular and can be assembled depending on the required tasks. For optimum scaling the CX family offers several basic CPU modules that can optionally be extended with all main PC and fi eldbus interfaces and I/O modules.

The Bus Terminal is the open and fl exible I/O system for all common fi eldbuses. The wide choice of electronic block terminals covers the full range of input and output channels required in automation – from the digital and analog world right through to the serial inter-face. It is possible to tailor a specifi c solution, as if from a toolkit.

The compact, robust Fieldbus Box modules function as decentralised I/Os right at the machine or plant. Their strong, sealed con-struction offers protection class IP 67: ideal for application in wet, dirty or dusty environ ments. The Fieldbus Box fi ts in with all common fi eld-bus systems and offers plug-and-play function-ality in the fi eld.

EtherCAT is the real-time Ethernet system for industrial automation, offering fl exible topology and simple handling, among other benefi ts. The high-performance system enables control concepts that could not be realised with classic systems. No special plug-in cards are required in addition to the standard Ethernet port.

Industrial PCPC Control for all applications

Bus TerminalThe modular fi eldbus system for automation

EtherCATUltra high-speed I/O

Fieldbus BoxThe compact IP 67 modules

Embedded PCThe modular Industrial PC for mid-range control

BECKHOFF New Automation TechnologyWe reserve the right to make technical changes.

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Beckhoff | The Automation Company

Beckhoff | The Motion Company

Beckhoff is represented in over 60 countries around the world and offers comprehensive support and service, with fast and competent assistance guaranteed. The support department will not only advise you about technical questions, but also in the planning, programming and com-missioning of complex automation projects. The comprehensive training options for Beckhoff system components are an important part of this support.

The TwinCAT automation software integrates real-time control with PLC system, NC axis control and programming environment in a single package. The software PLC/NC/CNC is embedded in the Microsoft operating systems Windows NT/2000/XP/Vista. Programming is based on the IEC 61131-3 standards. TwinCAT links to all common fi eldbuses and PC interfaces for I/O signals.

The Drive Technology rounds off the comprehensive control system product range. The Synchronous and Linear Servomotors, in connection with Digital Servo Drives, are particularly suited to positioning tasks that make high demands on dynamics and stability. The variable fi eldbus connec-tion of the Servo Drives facilitates integration into different control environments.

Drive TechnologyThe drive system for high dynamic positioning tasks

TwinCATPLC and Motion Control on the PC

Worldwide Support, Service, Training, Engineering

BECKHOFF New Automation Technology We reserve the right to make technical changes.

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Beckhoff | Control technology for all manufacturing pr

Injection molding

technology

Blow molding

technology

New dimensions of accuracy and reproducibility are achieved with XFC (eXtreme Fast Control Technology). EtherCAT offers the ideal platform for electrically driven machines and robots.

BECKHOFF New Automation TechnologyWe reserve the right to make technical changes.

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TwinCATAutomation software for PLC and Motion Control, choice of Windows XP or CE operating system with a uniform engineering tool for different pro cessor platforms; monolithic system consists of proven temperature controller, framework for hydraulic and electric axes.

ocesses

Flexible control concepts via scalable PC technology, EtherCAT, the large number of fi eldbuses and integrated safe-ty technology for blow mol-ding machines of every size.

Extrusion Operating panels in various sizes and processor perfor-mances, fl exible structure due to Ethernet Bus Coupler with its own controller intelligence

Ethernet

BECKHOFF New Automation Technology We reserve the right to make technical changes.

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Panel PCWith the Panel PC series for installa-tion in control cabinets or mounting arm installation, Beckhoff offers PC technology in the highest perfor-mance class. The combination of display and controller in a compact design features new perspectives for machine construction.

EtherCATEtherCAT is the real-time Ethernet fi eldbus for industrial automation, offering fl exible topology and simple handling, among other benefi ts. With its high communication speed and high user data rates, EtherCAT fea-tures the prerequisite for fast control technology.

EtherCAT I/O systemIndustrial Ethernet in the electronic terminal block: full Ethernet compat-ibility, maximum utilisation of the Ethernet bandwidth and outstand-ing real-time characteristics at low costs – the EtherCAT I/O system of Beckhoff

Beckhoff | Universal system solutions for plastic machines

EtherCAT DrivesThe AX5000 Servo Drive series sets new standards in Drive Technology. The AX5000 series is available in single- or multi-channel form and is optimised in terms of function and cost-effectiveness. The integrated, fast control technology with a current control cycle of down to 31.25 µs supports fast and highly dynamic positioning tasks.

BECKHOFF New Automation TechnologyWe reserve the right to make technical changes.

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PROFIBUS, CANopen, DeviceNetBus interface connections in the terminal net-work minimise processor loading. The integration of PROFIBUS devices or DeviceNet, for example, is possible via fi eldbus gateway terminals. Euro-map-compatible communication with peripherals takes place via CANopen.

Software PLC and Motion ControlTwinCAT integrates real-time control with PLC system, Motion Control and program-ming environment in a single package. Programming is executed in accordance with the IEC 61131-3 standard.

Windows operating systemsBeckhoff relies on the global Windows standard from Microsoft for the operating system. TwinCAT is embedded in Windows XP, XP Embedded or Windows CE.

XFC – eXtreme Fast Control TechnologyXFC is based on an optimised control and communication architecture comprising an advanced Industrial PC, ultra-fast I/O terminals with extended real-time characteristics, the EtherCAT high-speed Ethernet fi eldbus, and the TwinCAT automation software.

XFC EtherCAT TerminalsEtherCAT and XFC enable new dimen-sions in control technology. Extremely short reaction times increase product quality and production safety.

BECKHOFF New Automation Technology We reserve the right to make technical changes.

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Beckhoff | PC control for injection/blow molding machines and ex

Blow molding technology

The Beckhoff Embedded PC family offers the adequate performance in accor-dance to machine size and drive concept. Beckhoff provides proven Motion Control components for wall thickness control. The open automation technology also enables the use of different fi eldbuses

The core component is a Panel PC with a foil keyboard especially for the operation of an injection molding machine. Data ex-change with the process takes place via EtherCAT. Using oversampling, timereso-lution of the pressure signal of ≤ 100 µs is attainable with XFC. The Plastic Appli-

cation Framework is available as an engi-neering tool for hydraulic, electric and hybrid drive concepts. Handling devices can be integrated either via EtherCAT or Ethernet TCP/IP, as desired. Linking of pe-ripheral devices in accordance with the Euromap standard is easily possible.

Injection molding technology

BECKHOFF New Automation TechnologyWe reserve the right to make technical changes.

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trusion lines

Extrusion

Inexpensive systems for single extruders and coextrusion units can be realised using Embedded PCs. Operating devices with different screen sizes running Windows XP or Windows CE are connected via Ethernet TCP/IP. That enables a redundant design with safe emergency running characteristics.

in the terminal network. The safety-orient-ed terminals in conjunction with TwinSAFE simplify the design of safety equipment for individual machines and production systems.

The integration of downstream equipment takes place via the Euromap/CANopen protocol.

Powerful diagnostic functionsDevelopment times play an important part in the costs of software development. Powerful diagnostic tools contribute to cost reduction and increase the quality of the algorithms. TwinCAT offers a large number of important diagnostic functions; amongst others:– powerfl ow– scope view– simulation– trace– variable monitoring– online change– built-in oscilloscope function

Highend PLC– international IEC 61131-3 programming

standard– Reusable software modules can be used.– almost unlimited memory– no restrictions in terms of number of

blocks and variables– minimum PLC cycle times through native

code generation without metacompiler– 1,000 instructions in 1 µs (Pentium® M)– up to four runtime systems per PC,

up to four tasks per runtime system

Beckhoff is Microsoft Embedded Gold

Partner and demonstrates above-aver-

age know-how and fi rst rate embedded

technology knowledge.

BECKHOFF New Automation Technology

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Beckhoff | TwinCAT universal solution for plastic machinery

We reserve the right to make technical changes.

Motion Control for electrical axesThe TwinCAT NC library is available for the programming of multi-axis handling systems. The following properties are especially appli-cable to plastic machines:– axis interpolation in 3 dimensions – programming according to DIN 66025– integrated PLC with NC interface– axis control, taking into account speed,

acceleration and jerking– master/slave coupling– gearbox functions– position-synchronous coupling

(fl ying saw)– camshaft controller

BECKHOFF New Automation TechnologyWe reserve the right to make technical changes.

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BECKHOFF New Automation Technology

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Framework

Motion/TemperatureControl

Configuration

Organisation Sequence

Hydraulic Motion Control libraryThe hydraulic Motion Control library is the result of many years of experience with complex hydraulic controlled systems. It contains all important functional components for parameterising and moving hydraulic and also electrical axes. Amongst others, the following functions are available:

The Beckhoff software framework for plastic machines provides the platform for the programming of customer applications. Thanks to the modular structure, applica-tion programs for various machine types and methods can be realised. The concept was designed so fl exibly that hydraulic and electrical axes can be processed in one con-troller architecture. The control modules for hydraulics and temperature are also available as individual software libraries. In this way, the machine manufacturer is able to combine his know-how with practice-proven Beckhoff technology.

The framework contains the following basic modules:– Confi guration: confi guration of the

machine, e.g. number and type of axes as well as controller parameters

– Organisation: interface between controllers and sequence programs, e.g. processing of movement commands

– Sequence: basic sequence program for the machine

– Motion Control, Temperature Control: controller modules for temperature and movement according to the PLCopen standard

– fi eldbus interface for displacement sensors

– fi eldbus interface for electrical axes– linearisation of valve characteristic curves– linearisation of various toggle geometries– profi le generators for complex hydraulic

systems– impact-free switchover from velocities

control to pressure control– axis synchronisation

Temperature controller libraryThe algorithms of the temperature controller library have been proven many times over and are suitable both for highly-dynamic hot channel systems as well as for extrusion cylinders with high thermal capacity. The optimised PID structure exhibits a dynamic step response with low overshoot. Amongst others, the following functions are available:– heating and cooling systems with sepa-

rately adjustable pulse width modulation– automatic parameter identifi cation,

separately for heating and cooling loop– thermocouple monitoring

(open, short-circuit, voltage reversal)– heating current monitoring

(open, short-circuit, leakage current)– tolerance band monitoring

Beckhoff | Plastic Framework

We reserve the right to make technical changes.

BECKHOFF New Automation TechnologyWe reserve the right to make technical changes.

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Beckhoff | Blow Molding, Injection Molding Application

Blow molding solution

PC-based control technology for all machine functionsBeckhoff offers a complete system solution for all functions of a blow molding machine. A PC-based control system replaces a hardware PLC and dedicated controller hardware. The wall thickness controller can be operated intuitively.– sequential control for continuous and accumulator mode– Hydraulic, electric and hybrid drive technologies are supported.– temperature pages for extruder and tool– wall thickness profi le with up to 400 interpolation points– user-friendly input of wall thickness profi le– actual curve display in real time– undo function: curve memory for up to 10 curves– movement control for mould opening/closing, blowpin and mould transport– comfortable input of blowing curve by means of timing diagram– acquisition of production data– multilingual user interface– host communication via Ethernet

Injection molding solution

PC-based control technology for the highest product qualityEtherCAT and XFC offer the ideal platform for the improvement of parts quality in electrically driven injection molding machines. The scalable hardware/software platform is suitable for standard machines and high performance systems. Hydraulic and electric drive concepts are supported by a uniform software architecture.– fl ow control for different machine confi gurations– Hydraulic, electric and hybrid drive technologies are supported.– integrated handling functions– fl ow control for complex core pulling systems– graphic assisted input of the motion profi les– high precision switchover to holding pressure using XFC– high resolution actual value graphic thanks to oversampling– acquisition of production data– multilingual user interface– host communication via Ethernet

We reserve the right to make technical changes.BECKHOFF New Automation Technology

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XFC | eXtreme Fast Control Technology for plastics machines

XFC represents a control tech-nology that enables very fast and highly deterministic re-sponses. It includes all hardware and software components in-volved in control applications: optimised input and output com-ponents which are able to pick up signals with high accuracy or initiate tasks, EtherCAT as very fast communication network, high-performance Industrial PCs and TwinCAT, the automation software that links all system components.

Compared with current PC-based controllers, XFC offers performance improvements by a factor of 10 and enables cycle times of 100 µs, without giving up central intelligence and associated high-perfor-mance algorithms.

With the aid of XFC tech-nology for plastic machines, system reaction times are short-ened drastically, switchover to holding pressure becomes more precise and time-critical process variables such as pressures and positions are acquired in time frames of 10 µs. In combination with electrical drive technology, XFC increases the precision of machines and thus reduces part weight fl uctuations.

Measuring tasks or docu-mentation of parts quality can simply be integrated in the machine control without addi-tional, costly special devices.

XFC technology is fully com-patible with existing automation solutions, so that standard tasks and fast control and measuring tasks can be processed in paral-lel on the same hardware and software platform.

Fast and extremely deter-ministic response times are achievable via various techno-logies such as oversampling and time stamp or by using fast I/O terminals.

Beckhoff | EtherCAT I/O Beckhoff | EtherCAT

Beckhoff | Industrial PC Beckhoff | TwinCAT

I/O component – EtherCAT

Terminals with XFC technology

Communication component –

Use of EtherCAT to full capacity

Control component –

High-performance Industrial PCs

Software component –

TwinCAT

BECKHOFF New Automation TechnologyWe reserve the right to make technical changes.

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Oversampling

The signal curve can be precisely determined with the aid of over-sampling technology. In combi-nation with the time stamp func-tion, reproducibility is increased drastically in comparison with classic solutions. The injection process can thus be adjusted more precisely; part weight fl uc-tuations are minimised.

Time Stamp

Digital actuators are switched at precisely defi ned rate times to an accuracy of < 100 ns. In-expensive hydraulic axes can also be moved with the highest reproducibility by the use of this ultra-precise time stamp. This enables higher speeds and increased operational safety, for example for ejectors in combina-tion with handling systems.

Reduction of material consumption

The reproducibility of the injec-tion process is increased by the combination of XFC technology with new drive technologies. Ultra-precise holding pressure regulation improves the quality of the parts and enables a narrower processing window. The user is hence able to select a process set-ting with lower material reserves, resulting in lower material con-sumption. Signifi cant cost savings have been achieved in practical applications.

XFC reduces raw material consumption and increases part qualityProduct quality and process safe-ty can be increased by detecting fast-changing input signals such as injection pressure or closing force with high time resolution.

The pressure switchover point can be determined with the highest precision using over-sampling technology. The repro-ducibility of the response time is increased; amount and gradient of control values can be calcu-lated in relation to the point in time of the switchover event. The injection process can thus be adjusted more precisely; part weight fl uctuations are mini-mised.

High resolution analog inputs often create process images with interfering signals. In conventional technology, the input signal is processed using analog low-pass fi lters. With the high sampling rate of oversamp-ling technology, digital fi lter algorithms are possible. Time-critical sensor signals with high frequency components are pro-cessed with high reproducibility. This allows optimisation of the sensitivity of the mould safety algorithm, for example.

www.beckhoff.com/XFC

EtherCAT

BECKHOFF New Automation Technology We reserve the right to make technical changes.

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Aut

omat

ion

IPC

I/O

Mot

ion

Ethernet

TwinCAT

Industrial PC

DriveTechnology

Embedded PC

PC Fieldbus Cards

Bus Terminal

Fieldbus Box

EtherCAT

Lightbus

Digital Compact Servo DriveAX20xx

Synchronous ServomotorsAM2xxx, AM3xxx

Digital Compact Servo DriveAX25xx

Digital Compact Servo DriveAX5xxx

Bus Coupler BK1120 (K-bus inter face), Bus Terminals KL / KSxxxx

PCI Ethernet FC900x

Coupler Box IL230x-B110

ExtensionBox IExxxx

Coupler EK1x00, EtherCAT Terminals EL/ESxxxx

Compact Box IPxxxx-B31x

Coupler Box IL230x-B31x

ExtensionBox IExxxx

PLC Box IL230x-C31x(IEC 61131-3)

Bus Coupler BK3xx0,Bus Terminals KL / KSxxxx

PCI PROFIBUS FC310x

Bus Terminal Controller BC / BX31x0 (IEC 61131-3)

Embedded PC CX1010, Bus Terminals or EtherCAT Terminals

Embedded PC CX1020,Bus Terminals or EtherCAT Terminals

Panel PCC33xx

Panel PC C36xx

Panel PC CP71xx

Panel PC CP65xx

Panel PC CP64xx

Panel PC CP72xx

Panel PC CP63xx

Panel PC CP62xx

TwinCAT NC PTP: PTP axis positioning software

TwinCAT PLC: IEC 61131-3 multi-PLC

TwinCAT NC I: 3-D axis interpolation software

Beckhoff | System Overview

Fipio

DALI

Ethernet TCP/IP

Bus Coupler BK2xx0, Bus Terminal Controller BC2000 (IEC 61131-3)

EIBLON

DALI EIB

LON

BECKHOFF New Automation TechnologyWe reserve the right to make technical changes.

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CP-Link DVI/USBEthernet CP-Link DVI/USBEthernet

Linear ServomotorsAL2xxx, AL3xxx

Stepper MotorsAS1xxx

Compact Box IPxxxx-B5x0

Coupler Box IL230x-B5xx

ExtensionBox IExxxx

Compact Box IPxxxx-B5x 8

Bus Coupler BK5xx0,Bus Terminals KL / KSxxxx

Bus Terminal Controller BC/BX5xx0 (IEC 61131-3)

PCI CANopen FC510x PCI DeviceNet FC520x

Bus Coupler BK9xx0, Bus Terminal Controller BC/BX9xx0 (IEC 61131-3)

Coupler Box IL230x-B90x, PLC Box IL230x-C900 (IEC 61131-3)

Ethernet Switch CU20xx PCI Ethernet FC900x

Compact Box IPxxxx-B200

Lightbus module Mxxxx

Coupler Box IL230x-B200

ExtensionBox IExxxx

PCI Lightbus FC200x ISA Lightbus C1220

Embedded PC CX90x0-0000,EtherCAT Terminals

Embedded PC CX90x0-1000,Bus Terminals

K-bus extension

Embedded PC CX1030,Bus Terminals or EtherCAT Terminals

19-inch built-in IPC C51xx

Control cabinet PC C62xx

Control cabinet PC C63xx

Control cabinet PC C69xx

Built-in Control Panel CP66xx/CP67xx

Built-in Control Panel CP68xx/CP69xx

Control Panel CP70xx

Control Panel CP77xx

Control Panel CP78xx/CP79xx

Control cabinet PC C61xx

Built-in Control Panel CP60xx

TwinCAT CNC: CNC path control software

TwinCAT I/O: I/O software interface

TwinCAT CP: Control Panel driver

TwinCAT OPC: Visualisation interface

BECKHOFF New Automation Technology We reserve the right to make technical changes.

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Beckhoff | Worldwide

BECKHOFF New Automation TechnologyWe reserve the right to make technical changes.

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BECKHOFF New Automation Technology We reserve the right to make technical changes.

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Main catalog Product overview News catalog PC Control magazine Product CD

Order no. DK110x Order no. DK140x Order no. DK130x Order no. DK600x Order no. DK4000

Beckhoff | Information media

Ordering information Description

DK1101 Main catalog, German

DK1102 Main catalog, English

DK1301 News catalog, German

DK1302 News catalog, English

DK1401 Product overview, German

DK1402 Product overview, English

DK1405 Product overview, French

DK1406 Product overview, Italian

DK1407 Product overview, Russian

DK4000 Main catalog and software products on CD, German, English, Italian

DK6001 Company magazine PC Control, German

DK6002 Company magazine PC Control, English

This fl yer provides a compact overview of products and solutions for the plastic machine sector. The main catalog “New Automation Technology” and the web pages at www.beckhoff.com offer detailed descriptions and technical data for the individual product groups and information about associated accessories.

BECKHOFF New Automation TechnologyWe reserve the right to make technical changes.

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Internet

www.beckhoff.com

www.beckhoff.comThe Beckhoff internet presence offers comprehensive product and system information, technical data and documentation – basically everything that is worth knowing on more than 2,000 web pages. The complete online presence is available in German at www.beckhoff.de and in English at www.beckhoff.com. The clear structure of the online offer simplifi es the location of products and solutions. A clear tree structure and hyperlinks on each page facilitate navigation. A convenient search function permits rapid access to the desired product information. Concrete examples of the practical use of Beckhoff components and system solutions are documented by application reports from widely differing branches of industry.

Online documentation In addition to all the information contained in the printed catalog, the online service offers additional information, available in the universal PDF or in CHM (Compiled HTML) fi le format: detailed documentation and manuals for the Beckhoff products and software updates, technical drawings and confi guration fi les for the fi eldbus components. The full version of the powerful TwinCAT automation software can be downloaded and tested free of charge for 30 days.

Beckhoff™ and TwinCAT™ are registered trademarks of Beckhoff. Other designations used in this publication may be trademarks whose use by third parties for

their own purposes could violate the rights of the owners. © Beckhoff 2007, subject to change without prior notice.

The information provided in this brochure contains merely general descriptions or characteristics of performance which in case of actual application do not always

apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist

if expressively agreed in the terms of contract.

DK3

562-

1007India

Beckhoff Automation Pvt. Ltd. Suite 4, Level 6, Muttha Towers Don Bosco Marg Pune – 411 006 India Phone: + 91 20 / 40 00 48 00 Fax: + 91 20 / 40 00 49 99 [email protected] www.beckhoff.co.in

Inteltek Automation Pvt. Ltd.Sr.no.100/5, AmbegaonPune – 411 046MaharashtraIndiaPhone: + 91 20 / 24 31 81 21Fax: + 91 20 / 24 31 81 [email protected]

JapanK.MECS Co., Ltd.Yusen Iwamotocho Blg. 3F2-3-3 Iwamotocho, Chiyoda-City,Tokyo 101-0032JapanPhone: + 81 3 5825 5333Fax: + 81 3 5825 [email protected]

Singapore, Malaysia, Thailand, Philippines, Vietnam, IndonesiaTDS Technology (S) Pte Ltd. 64 Sungei Kadut Loop(Hocen Building)Singapore 729493SingaporePhone: + 65 / 63 66 16 61 Fax: + 65 / 63 62 16 61 [email protected]

Thailand TR Electronic Co., Ltd.354/14 M.12 NongprueBanglamungChonburi 20260ThailandPhone: + 66 38 / 36 47 88Fax: + 66 38 / 36 47 [email protected]

South KoreaTri-TEK Corp.717 DaeRyung TechnoTown III 448 KasanDong KumcheonguSeoul 153-803KoreaPhone: + 82 2 / 2107-32 42Fax: + 82 2 / 2107-39 [email protected]

TaiwanJI-DIEN Co., Ltd.9F., No. 22, Sec. 1, Zhongshan Rd.Xingzhuang CityTaipei County 242Taiwan (R.O.C.) Phone: + 886 (2) 8522 3237 Fax: + 886 (2) 8522 3168 [email protected]

United Arab Emirates Beckhoff Automation FZEC# 608, Dubai Silicon OasisP.O. Box No. 341007DubaiUnited Arab EmiratesPhone: + 971 4 5015480 Fax: + 971 4 5015481 [email protected]

AustraliaAustraliaBeckhoff Automation Pty. Ltd.Level 16, 10 Queens RoadMelbourne, Victoria, 3004AustraliaPhone: + 61 (3) 99 12 54 30Fax: + 61 (3) 83 20 47 [email protected]

New ZealandW. Arthur FisherP.O. Box 12747PenroseAuckland New ZealandPhone: + 64 9 / 2 70 01 00Fax: + 64 9 / 2 70 09 [email protected]

www.beckhoff.com

Headquarters

Beckhoff Automation GmbHEiserstraße 533415 VerlGermanyPhone: + 49 (0) 52 46 / 9 63 - 0Fax: + 49 (0) 52 46 / 9 63 - 1 [email protected]

EuropeGermanyOffi ce BalingenBeckhoff Automation GmbHKarlstraße 1972336 BalingenGermanyPhone: + 49 (0) 74 33 / 2 60 24 - 0Fax: + 49 (0) 74 33 / 2 60 24 - [email protected]

Offi ce BerlinBeckhoff Automation GmbHFasanenstraße 8110623 BerlinGermanyPhone: + 49 (0) 30 / 88 71 16 - 0Fax: + 49 (0) 30 / 88 71 16 - [email protected]

Offi ce FrankfurtBeckhoff Automation GmbHTorhaus WesthafenSpeicherstraße 5960327 Frankfurt am MainGermanyPhone: + 49 (0) 69 / 68 09 88 - 0 Fax: + 49 (0) 69 / 68 09 88 - [email protected]

Offi ce HanoverBeckhoff Automation GmbHWürzburger Straße 1330880 LaatzenGermanyPhone: + 49 (0) 5 11 / 87 57 58 - 0Fax: + 49 (0) 5 11 / 87 57 58 - [email protected]

Offi ce Lübeck Beckhoff Automation GmbHWahmstraße 56 23552 LübeckGermany Phone: + 49 (0) 4 51/ 20 39 88 - 0 Fax: + 49 (0) 4 51/ 20 39 88 - 20 [email protected]

Offi ce MunichBeckhoff Automation GmbHIndustriestraße 3182194 Gröbenzell/MunichGermanyPhone: + 49 (0) 81 42 / 4 10 59 - 0Fax: + 49 (0) 81 42 / 4 10 59 - [email protected]

Offi ce NurembergBeckhoff Automation GmbHOstendstraße 19690482 NurembergGermanyPhone: + 49 (0) 9 11 / 5 40 56 - 0Fax: + 49 (0) 9 11 / 5 40 56 - [email protected]

Technical Offi ce RavensburgBeckhoff Automation GmbHZwergerstraße 1588214 RavensburgGermanyPhone: + 49 (0) 7 51 / 3 54 15 50Fax: + 49 (0) 7 51 / 3 54 15 [email protected]

Offi ce Rhein/RuhrBeckhoff Automation GmbHEurotec-Ring 4047445 MoersGermanyPhone: + 49 (0) 28 41/ 9 08 16 - 6Fax: + 49 (0) 28 41/ 9 08 16 - [email protected]

AustriaHeadquartersBeckhoff Automation GmbHHauptstraße 46706 BürsAustriaPhone: + 43 (0) 55 52 / 6 88 13 - 0Fax: + 43 (0) 55 52 / 6 88 13 - [email protected]

Sales Offi ce OberösterreichBeckhoff Automation GmbHSoftwarepark 354232 HagenbergAustriaPhone: + 43 (0) 72 36 / 2 09 25 - 0Fax: + 43 (0) 72 36 / 2 09 [email protected]

Sales Offi ce NiederösterreichBeckhoff Automation GmbHLeobersdorferstraße 422560 BerndorfAustriaPhone: + 43 (0) 26 72 / 8 19 75 - 9 80Fax: + 43 (0) 26 72 / 8 19 75 - 9 [email protected]

Sales Offi ce TirolBeckhoff Automation GmbHKlammstraße 66 / 396020 InnsbruckAustriaPhone: + 43 (0) 512 / 236 043Fax: + 43 (0) 512 / 236 [email protected]

BelgiumBeckhoff Automation BVBAKempische Steenweg 305 bus 2023500 HasseltBelgiumPhone: + 32 (0) 11 / 24 08 00Fax: + 32 (0) 11 / 24 08 [email protected]

Multiprox N.V.Lion d‘Ôrweg 12P.b. 719300 AalstBelgiumPhone: + 32 (0) 53 / 76 65 66Fax: + 32 (0) 53 / 78 39 [email protected]

BulgariaKastiva GmbH 68-72 Ami Bue Str., 4. Floor1612 Sofi aBulgaria Phone: + 3 59 (2) 9 50 44 31 Fax: + 3 59 (2) 9 51 59 80 offi [email protected]

CroatiaGeneza d.o.o.Bosiljevska 1810000 ZagrebCroatiaPhone: + 3 85 1 3 64 78 49Fax: + 3 85 1 3 63 66 [email protected]

Czech Republic, Slovac RepublicDyger s.r.o. Vystaviste 1648 59 BrnoCzech RepublicPhone: + 420 5 / 41 32 10 04 Fax: + 420 5 / 41 24 92 [email protected]

DenmarkHeadquartersBeckhoff Automation ApSNaverland 22600 GlostrupDenmarkPhone: + 45 43 / 46 76 20Fax: + 45 43 / 46 63 [email protected]

Sales Offi ce Beckhoff Automation ApS Centervej 2 6000 Kolding Denmark Phone: + 45 76 / 31 20 72 Fax: + 45 76 / 31 20 13 [email protected]

Finland, EstoniaHeadquartersBeckhoff Automation OyP.O. Box 23Kankurinkatu 4-605801 HyvinkääFinlandPhone: + 358 (0) 20 / 7 42 38 00Fax: + 358 (0) 20 / 7 42 38 [email protected] www.beckhoff.fi

Sales Offi ce SeinäjokiBeckhoff Automation OyKampusranta 960320 SeinäjokiFinlandPhone: + 358 (0) 20 / 7 42 38 50Fax: + 358 (0) 20 / 7 42 38 [email protected]

Sales Offi ce TampereBeckhoff Automation OyHatanpään valtatie 2433100 TampereFinlandPhone: + 358 (0) 20 / 7 42 38 70Fax: + 358 (0) 20 / 7 42 38 [email protected]

FranceBeckhoff Automation SarlImmeuble “Le Montréal”ZA de Courtaboeuf19 bis, avenue du Québec91951 Courtaboeuf CedexFrance Phone: + 33 (0) 1 69 29 83 70Fax: + 33 (0) 1 69 28 40 [email protected]

Great Britain, IrelandHayes Control SystemsThe BoathouseStation RoadHenley-on-ThamesOxon RG9 1AZGreat BritainPhone: + 44 14 91 / 41 05 39Fax: + 44 14 91 / 57 72 [email protected]

Greece, CyprusL. J. Skourgialos Industrial Automation Systems241 EL. Venizelou176 73 Kallithea /AthensGreecePhone: + 30 / 21 09 51 02 60Fax: + 30 / 21 09 51 10 [email protected]

HungaryControrg Kft.Pajta u. 148200 VeszpremHungaryPhone: + 36 / 88 42 40 75Fax: + 36 / 88 42 56 [email protected]

ItalyHeadquartersBeckhoff Automation S.r.l.Via E. Majorana, 120054 Nova Milanese (MI)ItalyPhone: + 39 03 62 / 36 51 64Fax: + 39 03 62 / 4 09 [email protected]

Sales Offi ce BolognaBeckhoff Automation S.r.l.Via Mazzini, 1240053 Bazzano (BO)ItalyPhone: + 39 05 1 / 83 40 06Fax: + 39 05 1 / 67 29 [email protected]

Lithuania, Latvia, Kaliningrad, BelarusSantavilté UABTaikos pr. 14951129 Kaunas Lithuania Phone: + 3 70 37 / 35 01 66 Fax: + 3 70 37 / 45 16 45 [email protected]

NetherlandsIndustrial Automation LinkKüppersweg 712031 EB HaarlemNetherlandsPhone: + 31 23 / 5 18 51 40Fax: + 31 23 / 5 18 51 [email protected]

PolandBeckhoff Automation Sp. z o.o.Stara Iwiczna, ul. Sloneczna 116A05-500 PiasecznoPoland Phone: + 48 22 / 7 57 26 10 Fax: + 48 22 / 7 57 26 [email protected]

PortugalBresimar – Sociedade de Equipamentos Eléctricos, Lda.Quinta do Simão – EN109 – EsgueiraApartado 30803801-101 AveiroPortugalPhone: + 351 234 / 30 33 20Fax: + 351 234 / 30 33 [email protected]

Romania Kreatron Automation S.R.L. str. Bucuresti nr. 51, ap. 57 400148 Cluj-Napocajud. Cluj Romania Phone: + 40 264 / 48 47 08 Fax: + 40 264 / 48 47 08 offi [email protected]

RussiaHeadquartersRepresentation of Beckhoff Automation GmbHUl. Nizhnaya Krasnoselskaya 40/12kor. 20A, offi ce 501 105066 MoscowRussia Phone: + 7 495 / 411 88 82Fax: + 7 495 / 411 88 83Support: + 7 495 / 411 88 [email protected]

RepresentationNorth-West Federal DistrictBeckhoff Automation GmbHV.O., 7-ya Liniya, 76, offi ce 620 199178 Saint-Petersburg Russia Phone: + 7 812 / 332 62 05 Fax: + 7 812 / 332 62 [email protected]

RepresentationUral Federal DistrictBeckhoff Automation GmbHUliza Pervomaiskaya 104,Offi ce 108620219 EkaterinburgRussiaPhone: + 7 3 43 / 3 79 98 73Fax: + 7 3 43 / 3 79 98 [email protected]

RepresentationVolga Federal DistrictBeckhoff Automation GmbHKrasnoarmayskaya ul.1, Offi ce 312 443010 SamaraRussiaPhone: + 7 846 / 2 69 80 67Fax: + 7 846 / 2 69 80 [email protected]

SloveniaGenera d.o.o.Podmils̆c̆akova 18 1000 LjubljanaSloveniaPhone: + 38 61 / 4 39 30 50Fax: + 38 61 / 4 39 30 [email protected] www.genera.si

SpainHeadquartersBeckhoff Automation S.A.Edifi cio Testa Sant CugatAvda. Alcalde Barnils, 64-6808174 Sant Cugat (Barcelona)SpainPhone: + 34 93 / 5 84 49 97Fax: + 34 93 / 5 84 40 [email protected]

Sales Offi ce BilbaoBeckhoff Automation S.A.Edifi cio UdondoC. Ribera de Axpe, no 504a planta, Ofi cina 4-548950 Erandio (Bilbao)SpainPhone: + 34 94 / 4 31 40 75Fax: + 34 94 / 4 80 50 [email protected]

Sales Offi ce MadridBeckhoff Automation S.A.Edifi cio CimagaSierra de Cazorla, 1Planta Baja, Ofi cina E28290 Las Matas (Madrid)SpainPhone: + 34 91 / 6 36 43 57Fax: + 34 91 / 6 36 43 [email protected]

Sweden, NorwayHeadquartersBeckhoff Automation AB Stenåldersgatan 2B 21376 Malmö Sweden Phone: + 46 (0) 40 / 6 80 81 60 Fax: + 46 (0) 40 / 6 80 81 61 [email protected] www.beckhoff.se

Sales Offi ceBeckhoff Automation ABEnebybergsvägen 10B18236 DanderydSwedenPhone: + 46 (0) 8 / 4 46 30 [email protected]

SwitzerlandHeadquartersBeckhoff Automation AGRheinweg 98200 SchaffhausenSwitzerlandPhone: + 41 (0) 52 / 6 33 40 40Fax: + 41 (0) 52 / 6 33 40 [email protected]

Sales + Support Center Suisse RomandeBeckhoff Automation AGEn Chamard 351442 Montagny-près-YverdonSwitzerlandPhone: + 41 (0) 24 / 447 27 - 00Fax: + 41 (0) 24 / 447 27 - [email protected]

Support Center Ticinop.project saglVia Pianella 196596 GordolaSwitzerland Phone: + 41 (0) 79 / 3 25 09 [email protected]

TurkeySiskon Endüstriyel Otomasyon Sistemleri153. Sok. 23/A Nokta 35280 IzmirTurkeyPhone: + 90 232 / 245 00 76Fax: + 90 232 / 244 94 [email protected]

North AmericaUSAHeadquartersBeckhoff Automation LLC12150 Nicollet Avenue SouthBurnsville, MN 55337USAPhone: + 1 952 / 890 0000Fax: + 1 952 / 890 [email protected]

North SalesBeckhoff Automation LLC12150 Nicollet Avenue SouthBurnsville, MN 55337USAPhone: + 1 952 / 808 6513Fax: + 1 952 / 890 [email protected]

Beckhoff Automation LLCN6256 Schraven CircleNorth Fond du Lac, WI 54937USAPhone: + 1 920 / 929 0655Fax: + 1 952 / 890 [email protected]

Northeast SalesBeckhoff Automation LLC6003 Candlestick DriveHarrisburg, PA 17112USAPhone: + 1 717 / 651 0591Fax: + 1 717 / 651 [email protected]

Northeast/EastApplication DevelopmentBeckhoff Automation LLC 2660 Elaine DriveLower Burrell, PA 15068USAPhone: + 1 724 / 339 4525Fax: + 1 724 / 339 [email protected]

Northwest Sales and Application DevelopmentBeckhoff Automation LLC2122 112th Ave NESuite B-200Bellevue, WA 98004USAPhone: + 1 425 / 451 4444Fax: + 1 425 / 451 [email protected]

East Application DevelopmentBeckhoff Automation LLCRed Lion, PAUSA Phone: + 1 717 / 378 0433Fax: + 1 952 / 890 [email protected]

Mideast SalesBeckhoff Automation LLC4757 Ledgewood 7BMedina, OH 44256USAPhone: + 1 330 / 725 2403Fax: + 1 330 / 725 [email protected]

Beckhoff Automation LLC2289 Amsterdam AveCanton, MI 48188USAPhone: + 1 248 / 230 8835Fax: + 1 952 / 890 [email protected]

Midwest SalesBeckhoff Automation LLC12966 Fairway DriveLemont, IL 60439USAPhone: + 1 630 / 631 8467Fax: + 1 952 / 890 [email protected]

Midwest Application DevelopmentBeckhoff Automation LLC23041 Arbor Creek DrivePlainfi eld, IL 60544USA Phone: + 1 815 / 609 9984 Fax: + 1 815 / 609 [email protected]

South SalesBeckhoff Automation LLC4713 Martin RoadFlowery Branch, GA 30542USAPhone: + 1 770 / 965 3637Fax: + 1 770 / 965 [email protected]

SouthApplication DevelopmentBeckhoff Automation LLC3305 Breckinridge Blvd. Suite 116Duluth, GA 30094USAPhone: + 1 770 / 921 7550Fax: + 1 770 / 921 [email protected]

Southeast SalesBeckhoff Automation LLC713 Brittley WayApex, NC 27502USAPhone: + 1 919 / 367 0349Fax: + 1 919 / 367 [email protected]

Southwest Sales and Application DevelopmentBeckhoff Automation LLC8108 Beauregard DriveVolente, TX 78641USAPhone: + 1 512 / 653 1831Fax: + 1 512 / 828 6230 [email protected]

West Coast Technical CenterBeckhoff Automation LLC5820 Oberlin DriveSuite 111San Diego, CA 92121USAPhone: + 1 858 / 546 1111Fax: + 1 858 / 546 [email protected]

West SalesBeckhoff Automation LLC8175-A Sheridan Blvd # 141Arvada, CO 80003-1928USAPhone: + 1 303 / 429 0758Fax: + 1 303 / 429 [email protected]

CanadaHeadquartersApplication DevelopmentBeckhoff Automation Canada Ltd.130 Research Lane, Unit 11Guelph, ON N1G 5G3CanadaPhone: + 1 905 / 852 1534Fax: + 1 905 / 852 1535 [email protected]

SalesBeckhoff Automation Canada Ltd.35 Joliet StreetLondon, ON NV5 4V9CanadaPhone: + 1 519 / 451 8572Fax: + 1 905 / 852 1535 [email protected]

MexicoMexico Sales and Application DevelopmentIntegra Automation, SA de CVAv. Industrias 325-A78399 Fracc. TalleresSan Luis Potosí, S.L.P.MexicoPhone: + 52 444 / 822 2615 al 17Fax: + 52 444 / 822 [email protected]

South AmericaArgentinaeFALCOMAlcorta 2411CPA B1744HFMMoreno / Buenos AiresArgentinaPhone: + 54 237 / 463 1151Fax: + 54 237 / 463 [email protected] www.efalcom.com

BrazilBeckhoff Automação Industrial Ltda. Rua Continental, 146 – Jd. do MarSão Bernardo do Campo São Paulo 09750-060 Brazil Phone: + 55 (11) 4126-3232 Fax: + 55 (11) 4330-3701 [email protected] www.beckhoff.com.br

ChileRolec S.A.Panamericana Norte Km 15 1/2,Post Code: 12 Santiago SantiagoChilePhone: + 5 62 / 6 40 80 00Fax: + 5 62 / 7 47 13 20 [email protected]

AfricaEgypt Industrial Control Systems ICS 29 Dr. Mohamed El Harouny Street Nasr City, Cairo 11371 Egypt Phone: + 20 2 / 2 75 50 31 Fax: + 20 2 / 2 63 57 31 [email protected] www.ics-me.com

South AfricaBeckhoff Automation (Pty) Ltd Unit 8, Boskruin Business Park, Randpark Ridge Randburg 2188 South Africa Phone: + 27 (0) 11 792 3374 Fax: + 27 (0) 11 792 5453 [email protected] www.beckhoff.co.za

AsiaChina HeadquartersBeckhoff Automation (Shanghai) Co.,Ltd5th Floor, No.163 JiangChang San Road Shanghai Shibei Industrial ZoneShanghai, 200436P.R. ChinaPhone: + 86 21 / 66 31 26 66Fax: + 86 21 / 66 31 56 [email protected]

Representation Beijing Beckhoff Automation GmbHRoom 1608, Tower B, Investment Plaza, No. 27 Financial Street Xicheng DistrictBeijing, 100032P. R. China Phone: + 86 10 / 66 21 09 91 Fax: + 86 10 / 66 21 09 [email protected]

Representation Guangzhou Beckhoff Automation GmbHCitic PlazaRoom 1418233 Tianhe North RoadGuangzhou, 510620P. R. ChinaPhone: + 86 20 / 38 77 35 71Fax: + 86 20 / 38 77 35 [email protected]