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PROTECTION ZERO MAINTENANCE HIGH PERFORMANCE BEARING PROTECTION RING SGR RELIABILITY Bearing Protection for Life! Features and Benefits Protects both motor bearings and the bearings in attached equipment Channels harmful currents to ground Maintenance free bearing protection for life-will last for the service life of the motor Effective in grease, oil, dirt or dust-conductive micro fibers “sweep” away contaminants from the shaft surface Improves system reliability and production with zero maintenance and lifetime bearing protection PROBLEM: VFD Induced Shaft Voltages Damage Bearings SOLUTION: AEGIS™ SGR - Electrical Bearing Damage Protection Variable frequency drives (VFD) on AC and DC motors induce harmful electrical voltages on the motor shaft. Once these voltages exceed the resistance of the bearing lubricant, they discharge through the motor’s bearings causing fusion craters, severe pitting, fluting damage, excessive bearing noise and eventually bearing failure. AEGIS™ SGR Bearing Protection Ring™ is the only motor shaft grounding system guaranteed to eliminate harmful bearing currents, preventing premature motor failure--for life. The new AEGIS TM SGR Bearing Protection Ring TM prevents electrical bearing damage by safely channeling harmful shaft voltages away from the bearings to ground. Using proprietary Electron Transport Technology TM , the conductive micro fibers inside the AEGIS TM SGR provide the path of least resistance and dramatically extend motor life. 2 007 2007 Winner ONTARIO, CA 1155 W. Brooks Street Suite 100 Ontario, CA 91762 (800) 227-2136 Fax: (909) 391-1648 Distributed by: A Midpoint Bearing Solution OKLAHOMA CITY, OK 501 Beacon Drive Oklahoma City, OK 73127 (855) 720-5911 Fax: (405) 491-9565 CONVERSE, TX 9211 Converse Business Lane Suite 8 Converse, Texas 78109 (866) 945-0466 Fax: (210) 945-0412

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Page 1: Bearing Protection for Life!store.midpointbearing.com/media/wysiwyg/Technical_Information/Aegis... · ZERO MAINTENANCE. HIGH PERFORMANCE. ... fluting damage, excessive bearing noise

PROTECTIONZERO

MAINTENANCE

HIGH PERFORMANCE

BEARING PROTECTION RING

SGR

RELIABILITY

Bearing Protection for Life!

Features and Benefits

Protects• both motor bearings and the bearings inattached equipment

Channels harmful currents• to ground

Maintenance free• bearing protection for life-willlast for the service life of the motor

Effective• in grease, oil, dirt or dust-conductivemicro fibers “sweep” away contaminants fromthe shaft surface

Improves• system reliability and production withzero maintenance and lifetime bearing protection

PROBLEM:VFD Induced Shaft Voltages Damage Bearings

SOLUTION:AEGIS™ SGR - Electrical Bearing Damage Protection

Variable frequency drives (VFD) on AC and DC motors induce harmful electrical voltages on the motor shaft. Once these voltages exceed the resistance of the bearing lubricant, they discharge through the motor’s bearings causing

fusion craters, severe pitting, fluting damage, excessive bearing noise and eventually bearing failure.

AEGIS™ SGR Bearing Protection Ring™ is the only motor shaft grounding system guaranteed to eliminate harmful bearing currents, preventing premature motor failure--for life.

The new AEGISTM SGR

Bearing Protection RingTM prevents electrical bearing damage by safely channeling harmful shaft voltages away from the bearings to ground. Using proprietary Electron Transport TechnologyTM, the conductive micro fibers

inside the AEGISTM SGR provide the path of least resistance and dramatically extend motor life.

20072007

Winner

ONTARIO, CA 1155 W. Brooks Street Suite 100Ontario, CA 91762 (800) 227-2136Fax: (909) 391-1648

Distributed by:

A M i d p o i n t B e a r i n g S o l u t i o n

OKLAHOMA CITY, OK 501 Beacon Drive Oklahoma City, OK 73127 (855) 720-5911Fax: (405) 491-9565

CONVERSE, TX 9211 Converse Business Lane Suite 8Converse, Texas 78109(866) 945-0466Fax: (210) 945-0412

Page 2: Bearing Protection for Life!store.midpointbearing.com/media/wysiwyg/Technical_Information/Aegis... · ZERO MAINTENANCE. HIGH PERFORMANCE. ... fluting damage, excessive bearing noise

Patented TechnologyEST-ITW Copyright © 2009 Form 105-1-Midpoint

SElECTIng ThE RIghT SIzE SgR FoR youR MoToR

Measure shaft diameter at a point 0.125”•(3mm) from motor end bell.

To select the correct SgR part number, refer•to the SgR size chart.

note: If you have a slinger or a shaft•shoulder that is less than 0.375” (9.5mm),you will need the nEMA kit.

See catalog or website for more information•

MotorEndBell

Shaft ShoulderDiameter

BearingProtectionRing

Shaft Shoulder

Nema“U”

dimension

AEGISTM SGR Options

Standard Mounting Brackets Shaft diameters: 0.311” to 6.02”Ships with mounting brackets, screws and washersQuick and easy installation to most surfaces

Bolt Through Mounting Shaft diameters: 0.311” to 6.02”M3 x 14 socket head cap screws and lock washers2 mounting holes up to shaft size 3.895”4 mounting holes for larger sizes

Press Fit MountingShaft diameters: 0.311” to 6.02” Clean dry 0.004” press fit Custom sizes available

Split Ring Shaft diameter: 0.311” to 6.02” 4 to 6 mounting brackets, screws and washersInstalls without decoupling motor

BEARING PROTECTION RING

SGR

NEMA-IEC Motor SGR Kits Shaft diameter: see chart for standard kitsCustom kits available for other shaft diametersClears any slinger, shaft shoulder or protrusion

For shaft diameter greater than 6.02” please call for quote

Install one AEGIS™ SGR Bearing Protection Ring™ on either the drive end or the non-drive end of the motor. The simplest installation is to slide the AEGIS™ SGR over the drive end and fasten it to the motor end bell with the easy to install mounting hardware included with each AEGIS™ SGR

Motors 100 HP to 1000 HP (75 kW to 750 kW)• Motorframemustbewell

grounded• Non-DriveEnd:Bearing

journal should be insulatedor Insulated/CeramicBearing installed to disruptcirculating currents• InstallAEGIS™SGRon

opposite end of insulationand Insulated/Ceramic Bearing (usually DE)

Recommend ColloidalSilverShaftCoatingPNCS015

If insulation is not possible, the next best protection is to install AEGIS™ SGR on both ends of the motor

Motors up to 100 HP (75 kW)

Split NEMA-IEC Motor SGR Kits Clears any slinger, shaft shoulder or protrusion without decoupling equipmentAdjustable slots adapt to most end bellsCustom kits available for other shaft diameters

Conductive Epoxy Mounting Shaft diameters: 0.311” to 6.02”Solid and Split Ring / Conductive Epoxy IncludedQuick and easy installation to metal motor frame

• Motor frame must be wellgrounded• InstallAEGIS™SGRondrive

and non-drive end to providepath of least resistance forcirculating currents and tochannel VFD currents toground.• Notsuitableforcylindrical

roller bearings

Critical Applications: Insulate both ends and add AEGIS™ SGR on both ends• Motorframemustbewell

grounded• DriveandNon-Driveend:

Bearing journals shouldbe insulated or Insulated/Ceramic Bearing installed todisrupt circulating currents• InstallAEGIS™SGRondrive

and non-drive end to providepath of least resistance for shaft voltages and to channel VFDinduced currents to ground.

Coat shaft with Colloidal Silver Shaft Coating

Coat shaft with Colloidal Silver Shaft Coating

COLLOIDAL SILVER SHAFT COATING: PN CS015NEW TECHNOLOGY Improving the conductivity of the steel shaft surface enhances the shaft voltage discharge capability in AEGIS shaft grounding applications. Maintaining a highly conductive shaft surface is especially important in critical applications or in applications where the conductive shaft surface of steel could become compromised. Apply to any VFD driven motor shaft prior to installing AEGIS™ SGR