bearing life cycle

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 Your Direct Source for Plant Maintenance, Reliability, Test & Measurement”  1010 E. Main Street, League City, TX USA 77573 Phone: 281-957-5283 Fax: 281-334-4255 ww w.reliabilitydirectstore.com  SKF Bear in g Lif e Cy cle Help your bearing achieve its m axim um service lifetim e Every bearing has a pre-calculated service lifetime. However, research has shown that for various reasons, not every bearing achieves it. Important stages, which have a major impact on a bearing service lifetime can be recognised during the bearing's lifecycle. These stages are mounting and lubrication, alignment, re- lubrication, basic condition monitoring and dismounting. The stages in a bearing life cycle are extremely important for achieving the maximum service life of the bearing. By applying the right maintenance practices and using the correct tools, you can considerably extend your bearing's service life and increase plant productivity and efficiency. Mounting and lubrication  Includes mechanical fitting tools, induction heaters and hydraulic equipment Mounting is one of the critical stages of the bearing's lifecycle. If the bearing is not mounted properly using the correct method and tools, the bearing's service lifetime will be reduced. Lubrication is also an important step in the mounting procedure. Selecting bearing grease suitable for the application is critical to achieving optimum performance. Additionally, the quantity of grease and the lubrication method used can positively influence the service life of the bearing. Mounting and lubrication Alignment Re-lubricationBasic condition monitoring

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Page 1: Bearing Life Cycle

8/2/2019 Bearing Life Cycle

http://slidepdf.com/reader/full/bearing-life-cycle 1/2

 ” Your Di rect Source fo r P lant Main tenance, Re l iab i l i ty , Test & Measurement”  

1010 E. Main Street , League Ci ty, TX USA 77573 Phone: 281-957-5283 Fax: 281-334-4255

ww w. re l i ab i l i t yd i r ec ts to re .com  

SKF Bear in g Li f e Cy cle

He l p you r bea r i ng ach i eve i t s m ax i m um se rv i ce l i f et i m e

Every bearing has a pre-calculated service lifetime. However, research has shownthat for various reasons, not every bearing achieves it. Important stages, whichhave a major impact on a bearing service lifetime can be recognised during thebearing's lifecycle. These stages are mounting and lubrication, alignment, re-lubrication, basic condition monitoring and dismounting.

The stages in a bearing life cycle are extremely important for achieving themaximum service life of the bearing. By applying the right maintenance practicesand using the correct tools, you can considerably extend your bearing's service lifeand increase plant productivity and efficiency.

Moun t i ng and l ub r i cat i on  Includes mechanical fitting tools, induction heaters and hydraulic equipment

Mounting is one of the critical stages of the bearing's lifecycle. If the bearing is notmounted properly using the correct method and tools, the bearing's servicelifetime will be reduced. Lubrication is also an important step in the mountingprocedure. Selecting bearing grease suitable for the application is critical toachieving optimum performance. Additionally, the quantity of grease and thelubrication method used can positively influence the service life of the bearing.

Mounting andlubrication 

Alignment 

Re-lubrication 

Basic conditionmonitoring

 

Page 2: Bearing Life Cycle

8/2/2019 Bearing Life Cycle

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A l i gnmen t  Includes shaft and belt alignment tools and machinery shims

After the bearing has been mounted in an application, such as a motor connectedto a pump, the application should be aligned. If the application is not properlyaligned, the misalignment can cause the bearing to suffer additional load, frictionand vibration. These can accelerate fatigue and reduce the bearing's, as well asother machine components, service life. Furthermore, increased vibration andfriction can significantly increase energy consumption and the risk of prematurefailures.

Re- lubr i ca t ion  Includes bearing greases, manual and automatic lubricators and lubricationaccessories

When operating, the bearing requires correct re-lubrication practices to optimiseits performance. Selecting bearing grease suitable for the application and applyingthe right quantities at correct intervals are essential for achieving the maximumservice life of the bearing. Additionally, the re-lubrication method used canpositively contribute to optimising the bearing's service life. Continuous lubrication

using automatic lubricators, single or multiple-point, provides more consistent,correct and contamination-free grease supply than manual re-lubricationmethods.

Basi c cond i t i on m on i t o r i ng  Includes temperature, noise, speed and vibration measuring instruments

During operation, it is important to regularly inspect the condition of the bearingby performing basic condition monitoring, such as temperature, vibration andnoise measurements. These regular inspections will allow the detection of potential problems and help to prevent unexpected machine stops. Consequentlythe machine maintenance can be planned to suit the production schedule,

increasing the plant's productivity and efficiency.

Di smoun t i ng  Includes pullers, both mechanical and hydraulic, induction heaters and hydraulicequipment

At some point, the bearing will reach the end of its service life and will have to bereplaced. Although the bearing may not be used again, it is extremely importantto dismount it correctly so that the service life of the replacement bearing is notcompromised. Firstly, the use of proper dismounting methods tools will helpprevent damage to other machine components, such as the shaft and housing,which are often re-used. Secondly, incorrect dismounting techniques can behazardous to the operator

Dismounting