beam finder wire (bfw) fiducialization

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Zack Wolf BFW Fiducialization Procedure [email protected]. edu October 20, 2005 1 Beam Finder Wire (BFW) Fiducialization Zack Wolf, Dean Walters, James Bailey, Eric Lundahl

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Beam Finder Wire (BFW) Fiducialization. Zack Wolf, Dean Walters, James Bailey, Eric Lundahl. Need For A BFW. The undulator will not steer the beam. It will just radiate at the wrong wavelength. The BFW allows this to be detected. BFW Specifications. LCLS PRD 1.4-004. BFW Operation. Out: - PowerPoint PPT Presentation

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Page 1: Beam Finder Wire (BFW) Fiducialization

Zack Wolf

BFW Fiducialization Procedure [email protected]

October 20, 20051

Beam Finder Wire (BFW)Fiducialization

Zack Wolf,Dean Walters, James Bailey,

Eric Lundahl

Page 2: Beam Finder Wire (BFW) Fiducialization

Zack Wolf

BFW Fiducialization Procedure [email protected]

October 20, 20052

Need For A BFW

The undulator will not steer the beam.It will just radiate at the wrong wavelength.The BFW allows this to be detected.

Page 3: Beam Finder Wire (BFW) Fiducialization

Zack Wolf

BFW Fiducialization Procedure [email protected]

October 20, 20053

BFW SpecificationsLCLS PRD 1.4-004

Page 4: Beam Finder Wire (BFW) Fiducialization

Zack Wolf

BFW Fiducialization Procedure [email protected]

October 20, 20054

BFW Operation

Out:The beam goes through a smallbeampipe making a smooth transitionto external beampipes

In:Wires are inserted into the beamline.The whole girder is moved to scan thewires across the beam.

Page 5: Beam Finder Wire (BFW) Fiducialization

Zack Wolf

BFW Fiducialization Procedure [email protected]

October 20, 20055

BFW Use

Either turn quad off,or use wire systemto re-center on beam

Page 6: Beam Finder Wire (BFW) Fiducialization

Zack Wolf

BFW Fiducialization Procedure [email protected]

October 20, 20056

Fiducialization Accuracy Requirements

1) Locate wire relative to local fiducials (optically): 25 um

2) Locate local fiducials relative to outside tooling balls (CMM): 15 um

3) Repeatability of positioning wires: 80 um in X, 30 um in Y

Rough Error budget:

LCLS PRD 1.4-004

Page 7: Beam Finder Wire (BFW) Fiducialization

Zack Wolf

BFW Fiducialization Procedure [email protected]

October 20, 20057

Fiducializing the

Beam Finder Wire

Dean Walters, James Bailey,

Page 8: Beam Finder Wire (BFW) Fiducialization

Zack Wolf

BFW Fiducialization Procedure [email protected]

October 20, 20058

Cases to Consider Fiducialization

Case 1 - Initial installation of the BFWBelow is the outline of the Initial Installation followed by the outline of the Replacement of the BFW

Case 2 - Replacement of the BFWThe replacement of the BFW is the more difficult case

Since the case of replacement is constrained access-wise, careful placement of fiducials and the BFW/Vacuum Chamber is important.

Page 9: Beam Finder Wire (BFW) Fiducialization

Zack Wolf

BFW Fiducialization Procedure [email protected]

October 20, 20059

Case 1 - Initial Fiducializing of the BFWStep 1 - Wire to BFW Frame Fiducials

External Moving Fiducials (EMF)

Wire

External Stationary Fiducials (ESF)

Beam Guide

BFW Alignment Stand

On the BFW Alignment Stand the position of each wire can be measured WRT the EMF

Measure the Beam Guide WRT the EMF

With the BFW actuated in each (up & down) position, adjust the stops for each position from the EMF to ESF per nominal dimensions .

BFW Frame

Page 10: Beam Finder Wire (BFW) Fiducialization

Zack Wolf

BFW Fiducialization Procedure [email protected]

October 20, 200510

Bolt BFW Frame to Vacuum Chamber and make vacuum seal.

Adjust the lower stops to place the Beam Guide in the center of the Chamber ports.

Then measure the EMF WRT to CSF

Adjust the upper stops to correctly place the wires WRT the Girder Axis (GA)

Then measure the EMF WRT to CSF

Step 2 - BFW Frame to vacuum Chamber Alignment

Chamber Stationary Fiducials

(CSF)

BFW Chamber Alignment Stand

Case 1 - Initial Fiducializing of the BFW

Page 11: Beam Finder Wire (BFW) Fiducialization

Zack Wolf

BFW Fiducialization Procedure [email protected]

October 20, 200511

The BFW Chamber along with the BFW is placed in the beam line.

Adjust the Chamber supports to place the upstream port in line with the Undulator Vacuum chamber.

The mating flanges will have the ability to self center to each other.

Make up the vacuum flange seal.

There will be the ability to make fine position adjustments after the seal is made.

Re-measure the placement of the Chamber CSF and the EMF WRT to the GA

Case 1 - Initial Fiducializing of the BFWStep 3 - Alignment of BFW/Vacuum Chamber to Undulator Vacuum Chamber

Page 12: Beam Finder Wire (BFW) Fiducialization

Zack Wolf

BFW Fiducialization Procedure [email protected]

October 20, 200512

1. Assumptions for replacement of the BFW.

a) The existing BFW was aligned

b) The BFW/Vacuum Pump chamber stays in place in the beam line

c) The BFW/Vacuum Pump Chamber is supported so that when the BFW is removed that it remains accurately in place

Beam Finder Wire

BFW/Vacuum Pump Chamber

Case 2 - Replacement of the BFW

Page 13: Beam Finder Wire (BFW) Fiducialization

Zack Wolf

BFW Fiducialization Procedure [email protected]

October 20, 200513

Step 1 – This is the same as Step 1 of the Initial Fiducialization Step 2 - In the case of replacement the data from Step 2 in the initial case will be used with the new BFW frame.Step 3 – This is different than the other Step 3 in that the stops will be adjusted in the field using the preexisting data.

This will be more difficult since some lines-of-sight will be blocked due to existing installed equipment.Access to adjustments will also be more awkward in the field then in Case 1 where the adjustments will be made in the lab.The new installed assembly will be measured in both positions after all adjustments have been made to record the final placement.

Case 2 - Replacement of the BFW

Page 14: Beam Finder Wire (BFW) Fiducialization

Zack Wolf

BFW Fiducialization Procedure [email protected]

October 20, 200514

How Fiducialization Is Really Done

Eric Lundahl

Page 15: Beam Finder Wire (BFW) Fiducialization

Zack Wolf

BFW Fiducialization Procedure [email protected]

October 20, 200515

Optically Find Wires WRT Local Fiducials

Page 16: Beam Finder Wire (BFW) Fiducialization

Zack Wolf

BFW Fiducialization Procedure [email protected]

October 20, 200516

Locate ToolingBalls With CMM

Page 17: Beam Finder Wire (BFW) Fiducialization

Zack Wolf

BFW Fiducialization Procedure [email protected]

October 20, 200517

Previous SLAC Experience