bca sustainable material

Upload: soo-ling

Post on 07-Apr-2018

215 views

Category:

Documents


0 download

TRANSCRIPT

  • 8/3/2019 BCA Sustainable Material

    1/72

    Sustainable

    Construction

    Materials for Buildings

  • 8/3/2019 BCA Sustainable Material

    2/72

  • 8/3/2019 BCA Sustainable Material

    3/72

    SustainableConstruction

    Materials for Buildings

  • 8/3/2019 BCA Sustainable Material

    4/72

    Copyright @ 2007 Building and Construction Author ity, Singapore. All r ights reserved. This document or any partthereof may not be reproduced for any reason whatsoever in any form or means whatsoever and howsoever without theprior written consent and approval of the Building and Construction Authority.

    Whilst every effort has been made to ensure the accuracy of the information contained in this publication, the Buildingand Construction Authority, its employees or agents shall not be responsible for any mistake or inaccuracy that may becontained herein and all such liability and responsibility are expressly disclaimed by these said parties.

    The publication may include information of suppliers who have, in one way or another, contributed to the development ofthis publication. The Building and Construction Authority does not endorse the products included. It is the responsibilityof the users to select appropriate products and ensure the selected products meet their speci fic requirements.

    ISBN 978-981-05-7990-6

  • 8/3/2019 BCA Sustainable Material

    5/72

    FOREWORD

    Sustainable construction refers to the adoption of building designs,construction methods and materials that are environmentally fr iendly. Italso means using materials and resources that have sustainable supplies

    and are readily available from many sources. Through Sustainableconstruction, we will do our part to optimize the use of natural resourcesvia recycling and reuse of materials. This will also reduce our dependenceon raw building materials, given the current disruption in the supply ofconcreting sand and granite.

    I urge all stakeholders in the industry, including developers, designers,builders and suppliers, to make a concerted effort to adopt Sustainableconstructionin their building projects.

    This publication serves to provide an introduction to various Sustainableconstruction techniques and materials to industry stakeholders andconsumers. Let us make Sustainable construction as a distinctivecharacteristic of our construction industry and of the built environmentin Singapore.

    Mah Bow TanMinister for National Development

  • 8/3/2019 BCA Sustainable Material

    6/72

    Contents

    A N ew Opportunity 1

    Sustainable Construction 2 What is Sustainable Construction? 3 Sustainable Construction and Green Mark 4 Achieving Sustainable Construction 5

    Sustainable Materials 12 Recycling of Waste Materials 13 Structural Framing 17 Fire Resistance 19 Performance-based Fire Engineering 21 Floor Vibrations 23

    Corr osion Protection 24 Dry Internal Part ition Walls 25 Acoustic Performance 27 Glass and Cladding 31 Prefabricated Parapets 33 Prefabricated Staircases 34 Prefabricated Bathroom Units 35 Steel Lift Shafts 36 Prefabricated Steel Roof 37 Evaluation of Steel Costs 38

    Projects U sing Sustainable M ater ials 40

    Residential Erie on the Park, Chicago, USA 42 711 Upper Changi Road East, Singapore 46 House at Lucky Gardens, Singapore 48

    Commercial ING House, Amsterdam, The Netherlands 50 Hyatt Center, Chicago, USA 52 AMK Hub, Singapore 54 Fusionopolis, Singapore 56

    Institutional National Aquatics Centre, Beijing, China 58

    Supreme Cour t of Singapore 60

  • 8/3/2019 BCA Sustainable Material

    7/72

    The building and construction industry plays a criticalrole in Singapores economic and social development.

    By providing afi

    rst-rate built environment, it contr ibutesto our continuing economic competitiveness andthe quality of life of everyone who visits us or livesand works here. Going forward, the industry has totransform itself in order to deliver an excellent builtenvironment for the future growth and development ofSingapore as a global city of distinct ion. The Building andConstruction Authority (BCA) has been working withthe industry to promote the wider adoption of greenbuilding technology, energy efficient buildings, universaldesign and barrier-free access in our built environment.

    More, however, needs to be done.

    Sustainable construction will enhance the resilience ofour building and construction industry by using materialsand resources that are available from many sources inthe world. It also means adopting construction methodsthat are environmentally friendly, faster, quieter andless labour-intensive. It challenges our builders to useinnovative materials and products that meet the everrising quality expectations of their clients. And with

    sustainable construction, more materials that can bereadily recycled and reused for the same or similarpurpose will be used. This reduces waste and promotesenvironmental sustainability.

    A New OpportunityHowever, the drive towards more SustainableConstruction is achievable only when all the stakeholdersin the industry, including developers, designers, buildersand suppliers recognize and appreciate its importance.We need all parties to make a conscious decision toadopt the use of sustainable materials in their buildingprojects. We also need to educate and raise awarenessof consumers on Sustainable Construction sinceultimately, it is consumers demand that will motivateand even dictate the industrys trend.

    This publication focuses on the use of steel constructionas well as other building components using sustainable

    materials. There are three parts to this publication.Part One introduces sustainable construction andthe advantages of using steel. Part Two covers thevarious prefabricated building components such asdrywalls, prefabricated bathroom units, claddings/facades as well as recycled substitutes and addressesperformance issues such as fire resistance, vibrationand acoustics. Part Three features overseas andlocal projects that have used sustainable materials intheir construction.

    This is a new opportunity for developers, designers andbuilders to bring the industry to another milestone inpromoting the sustainability of our built environment.

    Quek See TiatChairmanBuilding And Construction Authority

    Dr John KeungChief Executive OfficerBuilding And Construction Authority

  • 8/3/2019 BCA Sustainable Material

    8/72

    Sustainable Construction

    2

    ...adoption of materials and products in buildings andconstruction that will require less use of natural resources and

    increase the reusability of such materials...

    ConstructionSustainable

  • 8/3/2019 BCA Sustainable Material

    9/72

    3

    W hat is SustainableConstruction?Sustainable Construction is the adoption of materialsand products in buildings and construction that willrequire less use of natural resources and increase thereusability of such materials and products for the sameor similar purpose, thereby reducing waste as well.Sustainable construction also enhances the resilienceof the industry as such materials are readily availablein the wor ld market. Steel, other metals, glass andprefabricated parts using combinations of these, as wellas recyclable substitutes for concrete are examples ofsustainable materials and products.

    Steel and glass are examples of sustainable materials

  • 8/3/2019 BCA Sustainable Material

    10/72

    The use of sustainable construction materials and products is part of the overall environmental sustainability effort

    Sustainable Construction

    4

    Sustainable Constructionand Green MarkIn January 2005, BCA launched the GreenMark for Buildings Scheme to promoteenvironmental sustainability in buildings. TheGreen Mark Scheme encourages the adoptionof various green building features, technologiesand innovations to achieve better performancein energy efficiency, water usage, use ofrecycled and reusable materials, indoorenvironmental quality and environmentalmanagement. Many new building projects areadopting the Green Mark.

    The use of sustainable construction materialsand products is part of the overall environmentalsustainability effort. Sustainable constructionwill also be factored into the Green Mark forBuildings Scheme in the future.

  • 8/3/2019 BCA Sustainable Material

    11/72

    5

    Achieving SustainableConstructionSustainable construction starts with planningand design. The developer s and designersroles are therefore critical. However, as

    sustainable construction involves prefabricatedproducts, it would be helpful to bring in relevantsuppliers and specialists early in the design stage.Implementation down the entire constructionvalue chain is also impor tant. There is a needfor sharing of knowledge and expertise indesign and the use of such materials. Equallycritical is the building of capabilities and skills inconstruction and installation. The performance ofsuch buildings in safety and quality should remain

    Bring in relevant suppliers and specialists early in thedesign stage

    The industry must build up its capabilities and skills inconstruction and installation

  • 8/3/2019 BCA Sustainable Material

    12/72

  • 8/3/2019 BCA Sustainable Material

    13/72

    7

    Steel is an excellent reusable material. Independent

    agencies (and some steel producers) around the worldhave performed life-cycle analyses on the environmentalimpacts of using steel. Based on the results, informeddesigners can confidently specify steel products in theirvarious forms for projects of all sizes, from single storey,low rise to high rise buildings.

  • 8/3/2019 BCA Sustainable Material

    14/72

    Sustainable Construction

    8

    Collection of scrap metal for recycling

    Prefabricated steel sections do not generate any waste at the site

    Steel can be recycled repeatedly without anydegradation in terms of propert ies or performancein quality.

    Steel construction has excellent low wastecredentials during all phases of the building lifecycle. It generates very little waste, with the by-products of steel production widely reused by

    the construction industry. Any waste generatedduring manufacture is recycled. There isvirtually no waste from steel products on theconstruction site.

    Construction using sustainable materials offersmany benefits throughout the various stagesof a buildings life cycle, as elaborated in thefollowing pages.

  • 8/3/2019 BCA Sustainable Material

    15/72

    9

    Benefit sStrong and lightSteel has one of the highest strength to weightratio of any construction material. Steel framingcan weigh only one-third as much as traditionalconstruction materials. When connected

    by fasteners, a steel frame is stronger thantradit ional systems. This provides savings in thefoundation and to the amount of cranage neededon site.

    Similarly drywalls are strong and yet lightweight.The drywalls are only 10-15% of the weight ofmasonry walls, but they can support plasma TVsand kitchen cabinets just as well as conventionalmasonry walls.

    Labour SavingLightweight steel fr aming systems are generallysimpler to erect than conventional systems. Oncethe workers are experienced with steel, labourtime and costs will be reduced considerably. Inaddition, framing members are manufactured

    with pre-punched holes for running pipes andelectrical wirings, minimizing preparation workfor such trades.

    Design Flexibility

    Because of its strength, steel can span greaterdistances offering larger open spaces andincreased design flexibility without requiringintermediate columns or load bearing walls. Forinstance, an opening in a floor can be createdby removing the desired number of steel beamswith minimal hacking.

    Such flexibility also extends to drywalls.Remodeling can be easily accomplished wit hnon-load bearing drywalls. They can be readily

    relocated, removed or altered. Because studs areattached with screws, they can be moved easilyto ensure accurate attachment of wall board andother components. This flexibility is very usefulas home and office lay-outs need to be changedover the useful life of the building.

    Steel frames offer large open space Drywalls are manufactured under stringent quality control

  • 8/3/2019 BCA Sustainable Material

    16/72

    Sustainable Construction

    10

    Bett er Const ruction QualitySteel sections and joists are all manufacturedaccording to international standards of strengthand consistency under closely controlled factoryconditions, resulting in uniform quality. No re-

    working is necessary at site.

    Steel does not suffer from creep or shrinkageand when properly protected, does not rotor decay.

    The other prefabricated components like drywallsare manufactured in factory under stringentquality control. The walls will always be straightand smooth without the need of plastering.

    SpeedSteel buildings can be erected in much shortertime as compared to concrete buildings. Timesaving in the construction period can be upto 40%.

    Minimal disrupt ionSteel construction can dramatically reduce theimpact of building activities on the surroundingarea. This is particularly important in citylocations or sites close to residential areas.Steel construction minimises noise and dust,shortens the construction period and reduceswaste generation.

    House using steel construction can save as much as 40% in construction period

  • 8/3/2019 BCA Sustainable Material

    17/72

    11Steel components can be installed precisely at site

    The construction industry need tomake a choice to ensure a betterlife for everyone now and forfuture generations, through the

    use of environmentally friendlymaterials that would reduce ourdependence on non-renewableconstruction materials.

    BuildabilityMuch of the components for a steel framedbuilding are pre-fabricated and pre-assembledin the factory. This reduces the amount of sitework and increases the quality and precision ofthe site installation works.

    Environmentally FriendlySteel offers a clean, efficient and rapid constructionmethod, which reduces the impact of buildingactivit ies on the environment.

    All steel products are 100%recyclable. Today,around 40% of steel is produced from recycledmaterials.

  • 8/3/2019 BCA Sustainable Material

    18/72

    Sustainable Materials

    12

    MaterialsSustainable

    ...the key challenge is to choose materials that can reduceburdens to the environment. The construction industrymust recognise that developers, designers, builders andsuppliers have a responsibility to develop systems, productsand methods that are environmentally friendly.

  • 8/3/2019 BCA Sustainable Material

    19/72

    13

    In modern construction, the key challenge isto choose materials that can reduce burdensto the environment. The construction industrymust recognise that developers, designers,builders and suppliers have a responsibility todevelop systems, products and methods that areenvironmentally friendly.

    Recycling of W asteMaterialsTo enhance sustainability in the constructionindustry, wastes can be turned into resources toreduce disposal problems in Singapore.

    A few types of waste are being studied, suchas incinerator ashes from domestic refuse,spent copper slag fines which are residue fromsand blasting and waste concrete fromconstruction, renovation and demolition (CRD)of old buildings.

    Copper SlagThe application of copper slag in non-structuralcomponents like partition walls and road hasproven its efficiency as a sand replacement.For structural usage, the use of copper slag aspartial replacement of sand in concrete isallowed for up to 10%by mass. Tests have to be

    conducted to ensure that chloride and sulphatecontents in the slag are within the allowable limits.Further research is necessary if the percentagereplacement for sand is to be increased. Thetechnology and process will involve the treatmentand re-constitution of the spent copper slagto satisfy all the requirements for its use inmaking concrete.

    Courtesy of A/Prof Wee Tiong Huan, NUS

    Processing of copper slag Precast kerb using copper slag Precast concrete internal partition wall using copper slag

  • 8/3/2019 BCA Sustainable Material

    20/72

    Sustainable Materials

    14Courtesy of SamGreen Pte Ltd, a member of Samwoh Group of Companies

    1) CRD waste 2) Preliminary crushing and removal of ferrous metals

    3) Removal of foreign materials suchas brick, plastics and asphalt

    6) Various applications ofrecycled aggregates

    5) Stockpile of recycledaggregates for usage

    4) Further crushing and screening ofrecycled aggregates into various sizes

    CRD W asteConcrete from construction, renovation anddemolit ion (CRD) of old buildings can be recycled.However, there is difficulty in separating thestone, known as aggregate, from the cement forreuse in new structural concrete components.The cement-coated old concrete may weakenthe new concrete if it is not treated properly.There are new technologies around the world

    to separate the old cement from the wasteconcrete. The local researchers are currentlyconducting studies for local usage. Nevertheless,the use of waste concrete for non-structuralconcrete components such as partition walls,road kerbs, paving blocks are possible. Suchapplication has been proven to be efficientand economical.

    Wheel stopperBlock drain

    Road kerb

    Channel drain

  • 8/3/2019 BCA Sustainable Material

    21/72

    15

    The projects below are some of projects using CRD W aste for non-structural concrete componentswhich won the Green Mark Awards

    The Tresor

    Clydes Residence

    The Sail @ Marina Bay

    Republic Polytechnic

  • 8/3/2019 BCA Sustainable Material

    22/72

    Sustainable Materials

    16

    Incinerator AshSingapore faces an unique challenge due toour limited land area and high rate of wastegeneration. Municipal Solid Waste (MSW)is generated everyday and the waste is disposedof by incineration. Incinerator ash or theMSW ash is the residual from the combustion ofdomestic waste. It is expected to have a varietyof chemical species, some of which may poseenvironmental problems if it is not disposedoff properly.

    A project is being carried out to recycle theash into an aggregate product using a patented

    Courtesy of Strategic Success Pte Ltd, a member of Samwoh Group of Companies

    1) Incineration of MSW 2) Drying of MSW ash 3) Removal of ferrous andnon-ferrous metals

    6) Various applications of theprocessed MSW ash

    5) MSW ash treatment byproprietary system and the

    processed ash is ready for usage

    4) Screening of MSW ash tovarious sizes

    technology which has been used in variouscountries including the United States, Taiwanand Bermuda. The technology for processingthe ash involved proprietary systems to removeferrous and non-ferrous metals, screening,removing unburned materials, and treatmentto mobilise certain heavy metals. Theaggregate product has been tested to benon-hazardous and is safe for use. It has been usedin diverse applications such as trench andbackfill, shore protection, land reclamation,concrete block, base and sub-base forroad construction.

  • 8/3/2019 BCA Sustainable Material

    23/72

    Steel structural framing - steel column, steel beam, metal decking and bracing

    17

    St ructural FramingBesides the use of recycled materials, steelconstruction and dry construction methodsalso have a great deal to offer in sustainableconstr uction. The use of steel framed constructionin housing and commercial projects is beginningto gain market acceptance in many countries inEurope and the United States.

    Steel construction is efficient, competitive andmakes a significant contribution to the national

    economy. It enables the implementation ofenvironmental management systems, off-sitemanufacture, noise reduction, waste minimisationstrategies and recovery and reuse initiatives.

    Structural frames for multi-storey buildings consistof an appropr iate arrangement of slabs, beams,columns, foundations and bracings to resist thecombined effects of vertical and horizontal loads(In Singapores case, this is mainly wind load).

    Various types of sections such as I-section, H-section and hollow sections can be used ascolumns. One advantage of using hollow sectionsfilled with concrete is that their fire resistancecan be improved.

    Circular hollow section infilled with concrete provides therequiredfire resistance - Courtesy of LOOK Architects

  • 8/3/2019 BCA Sustainable Material

    24/72

    Sustainable Materials

    18

    Beams are commonly made of I and H profiles.Sometimes openings are made in the webs ofbeams to ease the installation of horizontalservices such as pipes, cables and ducts. Theopenings may be circular or square with suitablestiffeners in the web. Alternatively castellatedbeams can be used to achieve this.

    Floors are required to resist vert ical loads directlyacting on them. They usually consist of slabs whichare supported by steel beams. The most commontype of floor slab used in conjunction with steel

    beams and columns is composite slab using steeldecking. The advantage of using steel decking isthat less concrete is required as it is used mainlyas topping up of slab.

    The dynamic action of wind becomes a morecritical design consideration as the building heightincreases. Instead of reinforced concrete shearwalls or cores, engineers should consider steelbracing as alternatives. These bracings may be of

    Openings in the beams ease the installation of services Steel decking only requires minimum concrete topping

    Bracing provides structural stability to the building

    different forms such as cross-braced X shaped;V or inverted V shaped and symmetrical orasymmetrical portal.

  • 8/3/2019 BCA Sustainable Material

    25/72

    19

    Fire ResistanceSteel is a durable non-combustible materialwith many excellent str uctural properties, but themechanical properties of steel can deteriorateunder elevated temperature. In Japan, there hasbeen a strong effort to introduce a Fire ResistantSteel grade which has improved strengthretention ratios at elevated temperature, butit has not been widely used in other parts ofthe world.

    Today, most building codes contain prescriptivecriteria that determine the requirements forthe various types of construction heights, areasand occupancies.

    Steel members can be insulated from fire effects

    through various means.

    The most common method of fire protectionis concrete encasement. While this is a simplemethod to adopt, it always results in bulkystructural members, which defeats the purposeof having slender steel sections in the first place.

    Besides the traditional concrete encasement,there are other alternative fire protection

    methods which designers can consider.

    Steel column is encased with concrete. Column at far left withsteel reinforcement prior to encasement

  • 8/3/2019 BCA Sustainable Material

    26/72

    Sustainable Materials

    20

    Steel beams sprayed with Vermiculite Intumescent paint on steel beams Fire protection board

    Spray- applied Fire Resist iveMaterial

    Vermiculite can be sprayed directly onto the steelbeams and columns. However, as the resultingsurface will not be smooth, this method is usuallyused where the steel members can be covered

    by a false ceiling or where the aesthetics do notbother the owners.

    Int umescent Coat ingsFor a better finished surface, intumescentpaint would be a good choice. An intumescentcoating has a pre-fire appearance of a thickfilm of paint. When exposed to fire, it chars,foams and expands significantly in thickness anddelays temperature rise in the steel. Though it

    may be a more costly choice relative to otheravailable fire protection, its light weight persurface area protected, durability, aestheticacceptance for exposed steel, and good adhesionare some of the many benefits it brings. Thisallows designers to expose the beauty of theslender steel sections.

    Fireproof BoardsAnother method to provide fire resistance is theuse of fireproof boards. These calcium silicateboards or cement boards are cladded to thesteel elements, giving excellent thermal insulationat high temperatures. They can even provide up

    to 4 hours of fire protection.

    The suitability of a fire protection productfor any specific application depends onseveral factors, including the required fireresistance rating, expected service conditions(exposure to weathering effects, vibration,accidental impact, etc), compatibility withcorrosion protection requirement, aestheticsand economic considerations.

    For the use of any fire protection to steelbuildings, designers are advised to consult theFire Safety and Shelter Department (FSSD) of theSingapore Civil Defence Force on the approvedproducts and any restrictions on the various fireprotection methods.

  • 8/3/2019 BCA Sustainable Material

    27/72

    21

    Perform ance- based FireEngineeringPrescriptive code criteria have been in place fordecades to provide for fire resistance in buildingsand other fire protection measures. While the

    traditional method of providing fire resistancethrough concrete encasement is an easy solutionfor most projects, its cost can be prohibitive forbig projects.

    Clients can now engage Fire Safety Engineers(FSE) registered with FSSD to carry outperfor mance-based fire engineering to reducethe cost of fire protection without compromisingsafety standards.

    Carrying out performance-basefire engineering can reducethe cost of fire protection without compromising safetystandards

  • 8/3/2019 BCA Sustainable Material

    28/72

    The Hong Kong Air Cargo Terminal Building

    Sustainable Materials

    22

    W hat is perform ance-based fire engineering?The use of science, engineering and analysis toprovidefire safety precautions tailored to eachbuilding, based on a fundamental understandingof the behaviour of fire.

    Performance-based fire engineering is chosenfor various reasons. The buildings may betoo complex to have relevant regulations.The conventional guidance can restrict designflexibility, especially if new materials are used.Performance-based fire engineering addressesissues beyond life safety and provides more cost-

    effective solutions.

    A few new local projects, like the NationalLibrary and AMK Hub, have been designed withperformance-based fire engineering. The NationalLibrary is one of thefirst structures in Singapore tohave its composite steel structure designed usingperformance-based fire engineering. Its designdoes not rely on a strict adherence to prescriptivebuilding codes. The use of performance-basedfire engineering enabled expression of the elegantbare steel structure and allowed for cost-effectiveconstruction of the building. The major ity of thesteel floor beams have reduced levels of appliedfire protection. These design features have beenexpressed whilst still ensuring structural stabilityin the event of a fire.

    Performance-based fire engineering can alsoresult in innovative methods of providingfire protection.

    The Hong Kong Air Cargo Terminal Building isone good example. As a result of a performance-based fire engineering approach, a water-cooledroof was adopted for the Terminal Buildingto eliminate the requirement for passive fireprotection. The idea was to fill up the hollowsteel section of the roof with water, and eliminatethe need for the sprinkler pipework by fitting thesprinklers directly into the hollow roof sections.

    The National Library of Singapore was designed using performance-basedfireengineering

    Bottom chordsteel pipe

    Sprinkler head

  • 8/3/2019 BCA Sustainable Material

    29/72

    23

    Floor Vibrat ionsFloor vibration is not a new phenomenon. Theincreasing trend of building lighter and longerspans has caused greater awareness on thedynamic response of floors. More attention hasto be paid during the design process to preventor reduce floor vibrations.

    Floor vibrations may be caused by occupantactivities such as dancing, jumping, aerobics andsporting events or the operation of mechanical

    equipment such as heating, ventilation and air-conditioning systems (HVAC).

    Traditionally, engineers tend to design for aminimum frequency. However the frequencyof a floor does not indicate the amplitude ofthe vibration. Frequency indicates only the rateat which the floor moves; whereas amplitudedescribes the amount of movement. Thereforedesigning for frequency only is inadequate.

    Many modern standards stipulate that designengineers must check to ensure that the floorvibrations do not cause discomfort to the usersand must meet the serviceability requirements ofthe intended usage. In Singapore where most ofour designs are in accordance to British Standards,engineers may refer to BS 6472:1992 to assessthe acceptability of structures to vibrations.

    For floors with regular floor grids, design

    engineers may also refer t o simple design guidessuch as those provided by the Steel ConstructionInstitute, UK, to gauge an estimate of thefloor response. However, numerical modelingshould be used if an accurate determinationof floor vibration is required, especially if thefloor requires a different vibration environment(for instance operating theatre areas athospitals), or if the floor has an unusualframing arrangement.

    More attention has to be paid during the design process to prevent or reducefloor vibrations

  • 8/3/2019 BCA Sustainable Material

    30/72

    Corrosion Protect ionBarrier protection is perhaps the oldest andmost widely used method of corrosionprotection. Two import ant propert ies of barr ierprotection are adhesion to the base metal andabrasion resistance.

    Paint is one example of a barrier protectionsystem. Although relatively easy to apply, theuse of paint system requires maintenance, partialrepainting and full repainting several times over abuildings lifetime.

    Another method of preventing corrosion ishot-dip galvanizing. Almost any steel that will

    Sustainable Materials

    24

    steel sections before galvanizing

    steel sections after galvanizing

    be exposed to the elements in some fashion(directly or indirectly) is a prime candidate forhot -dip galvanizing. The galvanizing processinvolves lowering the cleansed steel into 450

    oC

    of molten zinc where the steel and zincmetallurgically react to form three zinc-ironintermetallic layers and one pure zinc layer.The three intermetallic layers that form duringthe galvanizing process are all harder thanthe substrate steel and have excellentabrasion resistance. They do not allow moistureand corrosive chlorides and sulfides to attackthe steel.

  • 8/3/2019 BCA Sustainable Material

    31/72

    25

    Dry Internal PartitionW allsBesides the main structural frame, the variouscomponents of a building can be constructedusing the sustainable products and components.One very good example is the use of drywallswith plasterboards or fibre cement boards asinternal walls, which is gaining popularity amongthe private residential projects.

    The constant improvement in its performancemeans that it now meets high level specificationsin the areas of acoustic insulation, thermalinsulation and resistance to fire and dampconditions. Drywall is an ecological product,applied dry, generating no waste and pollution.

    Joint s to bestaggered 600mmmax with joints onopposite face

    Fasteners @ 300mmmax. centres in fieldof plasterboard

    Fasteners @ 200mmmax. centres on edgesstaggered

    Fasteners 10mm-16mmfrom edge of sheet

    Pack maximum 10mmoff floor

    Wall track

    1 layerPlasterboardeach face

    Acoustic insulationif required

    Studs @ 600mmmax. centres

    Wall track

  • 8/3/2019 BCA Sustainable Material

    32/72

    Sustainable Materials

    26

    Heavy DutyBesides meeting statutory functional requirementssuch as fire ratings, the heavy duty drywalls areable to resist high impact and support loads suchas cabinets.

    Performance-wise, the system is suitable forsevere duty usage, having passed the strength

    and robustness tests (e.g. Stiffness, Door Slam,Impact, Heavyweight Anchorages tests) inaccordance to SS492:2001. The high impactresistance dry boards are tested to severe duty instrength and able to withhold minimum loading of25 kg at each point. The fire rating for the boardis about 60 minutes.

    Lightweight and SlimDespite the heavy duty label, the drywalls

    are lightweight (about 10-15% of conventionalbrick walls); allowing designers to adopt lighterstructures and foundations. The lightweight andslim drywall partition offers significant reductionin dead loads and is economical in terms of floorarea savings.

    W ide Range AvailableIn addition, the different types of drywall systemsavailable in the market also offer a wide range

    of fire resistance and acoustic ratings to meetdesign requirements.

    Ease of Installat ionThe ease of installation of mechanical and electr icalservices within the boards has also reduced thenoise pollution that may be created with thehacking of brick walls to embed the services.

    Ease of Reconst ructionThe lightweight panels can be easily sawn onsite and quickly replaced and relocated accordingto ones needs without messy hacking of walls andcreating debris to the environment. The use of thissystem also facilitates dry construction with no needfor messy plastering as its smooth and even surfacesare ready to receive paint finishes directly.

    Such advantages have led developers to use drypartitions for various projects, including goodclass residential apartments. City DevelopmentsLimited, Capitaland Residential Limited, Far EastOrganization and World Class Land have adoptedhigh performance drywall system instead ofconventional brick walls in their recent projects,due to its quality and sustainability.

  • 8/3/2019 BCA Sustainable Material

    33/72

    27

    Acoust ic PerformanceThe acoustic performance of the drywalls canbe enhanced with the installation of rockwoolbetween the boards.

    Sound transmission test on dry partition wall

    Sound Transmission Class (or STC) is used torate interior partitions, ceiling/floors, doors,window and exterior wall configurations. STCis the decibel reduction in noise a partition canprovide. The higher the STC value, the better isthe acoustic performance.

    Interior walls with bricks or concrete walls haveSTC of about 40, which is considered as onsetof privacy, suitable within the residential units.The lightweight and dry partition walls have anSTC of about 33 without any insulation. Addinginsulation like rockwool in the wall cavity wouldincrease the STC to between 45 - 50. Hence,unlike brick or concrete walls where the STC islimited to the choice of material, the dry partition

    walls have the ability to improve on the soundtransmission loss by increasing the cavity andinsulation between the boards to yield an STC ofas high as 63.

    25 Normal speech can be heard easily

    30 Loud speech can be heard

    35 Loud speech can be heard, but not under-

    stood

    42 Loud speech can be heard only as a murmur

    45 Must strain to hear loud speech

    48 Only some loud speech can be heard

    53 Loud speech cannot be heard

    Sound Transmission Class (ST C)

  • 8/3/2019 BCA Sustainable Material

    34/72

    Sustainable Materials

    28

    These residential projects shown below used drywalls as internal partition walls between rooms.

    The Pier@Robertson Coastarina

    Savannah CondoParkCitylights

  • 8/3/2019 BCA Sustainable Material

    35/72

    29

    Central Butterworth 33

    St Regis Residences & H otel

    The Sail@Marina Bay

  • 8/3/2019 BCA Sustainable Material

    36/72

    Sustainable Materials

    30

    Residences@Evelyn City Square Residences

    Parc Emily

  • 8/3/2019 BCA Sustainable Material

    37/72

    31

    Glass and CladdingCurtain walls, cladding and glass facades canbe used to replace the traditional masonryand concrete walls. These facade systemsoffer new dimensions and excitement inarchitectural designs.

    Curtain wall is a lightweight external wallsystem that is hung on the building structure. Itis one of the favoured systems used in modernarchitecture and is characterized by grids ofinfilled material such as glass, metal, graniteor a combination of these. Its flexibility allowsarchitects to create striking designs for newbuildings and refurbishment of old buildings. Thereduction in weight leads to savings in structureand foundation.

    Coatings on the glass panels can enhance thethermal insulation of curtain walls. The use ofdouble glazing not only further enhances thethermal insulation of curtain walls, but also theiracoustic performance.

    Glass curtain walls can be used with aluminiumand granite panels with backpans and insulationin spandrel areas. Strategic use of insulationin solid and opaque areas of the elevations canallow these lightweight systems to achieve highthermal performance.

    The panels can be pre-assembled under strictquality control and can incorporate architecturaland solar control elements such as shading,lighting, light shelves and blinds. The use ofmodular and standardized panel sizes wouldspeed fabrication and keep the cost down.

    For areas of larger span, glass and aluminiumcan be used with steel sections, trusses and

    tension systems to provide light and highlytransparent walls.

    4-legged stainless steel spider within a tension truss pointsupported glass walls Closed-up view of 4-legged stainless steel spider

  • 8/3/2019 BCA Sustainable Material

    38/72

    Sustainable Materials

    32

    National Library Novena Square

    Bishan Library courtesy of LOOK Architects

    T he use of glass/ curt ain wallsprovided unobstructed view andnatur al daylight for t he users.

    Leonie Studio

  • 8/3/2019 BCA Sustainable Material

    39/72

    33

    Prefabricated ParapetsParapets and railings can be designed to facilitate ease of construction and to achieve higherquality finished products. The use of metal railings or glass parapets can achieve practical andenvironmentally friendly design and enable effective design and construction work onsite. Someexamples are illustrated here.

  • 8/3/2019 BCA Sustainable Material

    40/72

    Sustainable Materials

    34

    Prefabricated StaircasesTo many designers and builders, prefabrication of staircases is a preferred option as they are of betterquality and easy to construct. The prefabricated staircases come in various sizes and steps, catering todifferent building heights.

  • 8/3/2019 BCA Sustainable Material

    41/72

    35

    Prefabricated BathroomUnitsAnother good way to reduce our relianceon concrete-based construction is to switchto prefabricated 3D components such asprefabricated bathrooms made of steel frameand boards.

    The Housing and Development Board (HDB) hastaken the lead in introducing the prefabricatedbathroom units to projects at Hougang, Jurong,Toa Payoh, Queenstown, Sengkang and Punggol.A total of about 5,000 dwelling units had beeninstalled with prefabricated bathroom units in thelast 10 years.

    The walls of the prefabricated bathrooms could

    be steel frame with calcium silicate wall or steelpanel walls. The floor of these prefabricatedbathroom units is concrete floor for betterperfor mance as a watertight system. The ease inmaintenance has also allowed the homeownersto enjoy a better quality of life.

    Use of shallowfloor trap for pre-fabricated bathroom units

    Increase labourproductivity

    Improvemaintenability

    Improve productquality

    Improvecustomersatisfaction

    Reduceproductionwastage

    Courtesy of HDB

  • 8/3/2019 BCA Sustainable Material

    42/72

    Sustainable Materials

    36

    Steel Lift ShaftsThe Lift Upgrading Programme (LUP) wasintroduced by the Housing and DevelopmentBoard (HDB) in March 2001 with the aim ofproviding residents living in older HDB blockswith direct lift access on every floor and betterlift services.

    A conventional 12-Storey concrete lift shaftcan use up to 90 cubic meters of concrete perlift shaft. Through the introduction of steel liftshafts in the LUP, the amount of concrete used islocalized to only the lift pit. By switching to steellift shafts, the amount of concrete used per shaftcan be reduced by 90%.

    The steel lift shafts are constructed using steelframe and metal claddings. At the lift lobby,

    the current design uses concrete slabs.However, to further reduce the dependenceon concrete, the HDB is looking into usingalternative materials such as steel plates withcement screed finishing.

    A total of about 15 new lift shafts have beeninstalled in the LUP through pilot implementationin estates like Yishun, Marsiling and Jurong East.

    The speed at which the steel lift shafts can beerected have greatly shortened the overallconstruction time of the LUP. From the goodresponse of the pilot projects, steel lift shaftsare being introduced to more precincts, therebybringing forward barrier free access to theresidents and improving their quality of life.

    Steel Lift Shafts Increase labour productivity Increase erection speed Reduction in material usage Reduction in foundation cost Reduction in cranage cost

    Courtesy of HDB

  • 8/3/2019 BCA Sustainable Material

    43/72

    37

    Prefabricated Steel RoofLarge column-free spaces are often morefunctional and aesthetically pleasing. Toachieve such luxurious space below roof wouldoften require the use of steel roof structures.Steel structures are flexible and are used toconstruct challenging structures such as thehuge disc-like structure of the new SupremeCourt Building.

    Apart from their ability to enhance creativity,steel components are slimmer and can support

    longer spans. A good example is the main roofto the new Singapore Changi AirportTerminal 3 building with a frontage of 300min length and width of 215m. The longestfree span is 60m supported by steel trusses.Significant savings in foundation is possible assteel has a higher strength-to-weight ratio ascompared to concrete structures. Steel can spanfurther than traditional concrete, with slimmerbeams which make the overall structuresmore elegant.

    Zhenghua Community Club - Courtesy of LCP Building Products Pte Ltd

    Changi Airport Terminal 2 Sentosa Island Beach Stat ion Supreme Court of Singapore Changi Airport Terminal 3

  • 8/3/2019 BCA Sustainable Material

    44/72

    Sustainable Materials

    38

    Evaluation of Steel CostsOne main reason for the relatively fewer steelbuildings in Singapore is the higher cost ofstructural steel. Concrete has always beencheaper than steel, despite the fact that concreteprices have increased three-fold recently.However, it would be rather superficial if we justcompare the material cost of concrete vis--viswith steel, without taking into consideration thebenefits brought about by using steel.

    Traditionally designers have considered only theinitial cost of that part of the project for whichthey are responsible and have sought the mostcost-effective solution for it. There is still relativelylittle regard given to total developmental costs.Evaluation of t otal developmental costs should beencouraged rather than focusing only on initialconstruction costs.

    Total costs of a steel construction are affected bytechnical and environmental factors. Developers,designers and builders should take the followingfactors into consideration when computing thetotal cost of a steel building:

    Speed of Const ructionThe speed of construction of steel structureshas been proven for many projects. The steelstructural system can be erected in shorter time,as much as 40%faster than concrete constructionfor a medium rise building.

    Financial Benefit sFaster construction has additional benefits.It results in savings in the cost of site managementand on-site activit ies. It reduces the cost offinance, since a shorter construction period

    Steel systems can be erected in much shorter time

  • 8/3/2019 BCA Sustainable Material

    45/72

    39

    reduces the time during which interest has tobe paid. Addit ionally, the rapid completion of abuilding also brings an earlier r eturn on investmentas the building can be occupied sooner, helping tooffset the cost of borrowing or allowing financefor the next phase of a development.

    Lightweight

    The lighter self-weight of steel means that fora similar sized building, the foundation can bereduced by as much as 30%, resulting in savings inthe cost of the foundation.

    Reduced Im pact on Surr oundingArea

    Steel construction can reduce the impact ofbuilding activit ies on the surrounding area. Thisis particularly important in city locations or sites

    close to residential areas. Steel constructionminimises noise and dust, shortens theconstruction period and reduces the amountof waste generated. Delivery of materials caneven be timed to suit traffic conditions and keepdisruption in the area to a minimum.

    Environmentally FriendlySteel offers a clean, efficient and rapid constructionmethod, which reduces the impact of buildingactivit ies on the environment. The small amountof waste produced is generally recycled, and allsteel is potentially reusable.

    In addition, even the demolition of a steel

    building could bring about financial gain. Thesteel sections can be sold as scrap metal(which fetch a very good price nowadays) andbe recycled.

    The main advantages of a steel building arespeed of execution, prefabrication andlightness. To realize such advantages, thedesign of the building must be taken as awhole; incorporating cladding, finishes and

    other building components. This approachalso implies that the steelwork contractorshould be involved at the earliest opportunityas part of the project team so that he canadvise on a more efficient and cost effectivesteel solution. Project team members musthave the discipline of producing the final designat an early stage and avoid late changes.

    Savings in foundation can be as much as 30% for steelbuilding

    The steel sections from a demolished building can be soldas scrap metal and be recycled

  • 8/3/2019 BCA Sustainable Material

    46/72

    Projects Using Sustainable Materials

    40

    Sustainable MaterialsProjects Using

    Residential Commercial Institutional

  • 8/3/2019 BCA Sustainable Material

    47/72

    Photo by Hedrich BlessingPhoto by Hedrich Blessing

    Photo by Steve Hall/HedrichBlessing

    Photo by Steve Hall/HedrichBlessing

    41

    Residential Erie On The Park, Chicago, USA 711 Upper Changi Road East, Singapore House at Lucky Gardens, Singapore

    Commercial ING House, Amsterdam, The Netherlands Hyatt Center, Chicago, USA AMK Hub, Singapore Fusionopolis, Singapore

    Institutional National Aquatics Centre, Beijing, China Supreme Court of Singapore

    Martin Saunders+AmpMartin Saunders+Amp

  • 8/3/2019 BCA Sustainable Material

    48/72

    Projects Using Sustainable Materials

    42

    Erie on t he Park , Chicago,U SAErie on the Park, a residential condominiumbuilding, is situated at Chicagos popularRiver North neighbourhood. The sleek 25-storey steel residential building showcasesa building faade featuring exposed steel

    elements and curtain wall composed of steel,glass and mirror.

    The typical floor plate of the building is inthe shape of a parallelogram, and the typicalfloors of the building are framed in wide-flangedshapes with steel joist floors. The lateral systemcomprises three-storey high chevron mega-braced frames.

    The architect moved two of the mega braces tothe exterior of the building and eliminated theneed for a concrete core. This gave the architectthe flexibility in laying out the units, which wascrucial as there were 23 different unit layouts forthe condominium. The external structural steelbracing also allowed the architect to express it aspart of the exterior cladding.

    The use of steel both structurally and architecturallyallowed the design team of Erie on the Park to

    create a distinctive building that stands out in theChicago cityscape, where concrete is the typicalchoice for residential buildings.

    The completed Erie on the ParkPhoto by Hedrich Blessing

  • 8/3/2019 BCA Sustainable Material

    49/72

    The steel and glass curtain wall with the mega braces standsout against the surrounding masonry buildingsPhoto by Hedrich Blessing

    Erie on the Park was constructed with structural steelframing and metal decking

    43

    Two of the braces were moved to theexterior of the building

    Projects Using Sustainable Materials

  • 8/3/2019 BCA Sustainable Material

    50/72

    Section showing both structural and architecturally exposed steel. The 1-8 (500mm)separation was held constant around the buildings perimeter

    Projects Using Sustainable Materials

    44

  • 8/3/2019 BCA Sustainable Material

    51/72

    Owner/ developerSmithfield Properties, Chicago

    ArchitectLucien Lagrange Architects, ChicagoStructur al EngineerThornton-Tomasetti Engineers, ChicagoGeneral ContractorWooten Construction Ltd, ChicagoSteel Fabricator: Zalk Josephs Fabricators, StoughtonJoist Fabricator: Canam Steel Corporation, WashingtonSteel Erector: Area Erectors, Rockford

    Details of architecturally exposed steel brace. The architectural steel brace mimics the structuralbrace behind it

    45

    Projects Using Sustainable Materials

  • 8/3/2019 BCA Sustainable Material

    52/72

    Cement floor boards were used for the floor instead ofconventional concreteflooring

    Projects Using Sustainable Materials

    46

    711 U pper Changi RoadEastThis is a reconstruction project whereby theexisting one-storey semi-detached dwelling

    house was reconstructed to a part two-storey,part three-storey semi-detached house. Theproject has adopted the concept called SystemEfficient Building, a simple and fast to constructmethod which makes future upgrading easy andflexible. The system used panels of galvanisedsteel, modular cement boards and steel roofingsheets r iveted together to form a very strong yetlight steel shell.

  • 8/3/2019 BCA Sustainable Material

    53/72

    47

    OwnersMr Ng Chan Sen & Mdm JurenaArchitectA. Allliance ArchitectsStructur al EngineerSKC & AssociatesBuilderPacific Prince International Pte Ltd

    As this method of construction is light, there wasno need for laborious and noisy piling works. Thisefficient system requires minimal site workersand eliminates the need for temporary materialsuch as timber formwork.

    Using light gauge steelto construct the house

    Projects Using Sustainable Materials

  • 8/3/2019 BCA Sustainable Material

    54/72

    j g

    48

    H ouse A t Lucky GardensHouse at Lucky Gardens - a 2-storey cornerterrace house located within a designatedlanded housing area off Upper East Coast Road.This project broke away from the conventionalconstruction methodologies of a typical individuallanded dwelling house.

    It adopts lightweight construction for thesuperstructure from the outset and opted forsteel columns and beams which, in addition tobeing light, could be prefabricated off site andinstalled quickly on site. The construction workgenerates less noise and dust, and is conductedover a much shorter duration of time.

  • 8/3/2019 BCA Sustainable Material

    55/72

    49

    OwnerMdm Yam Lee FoonArchitectTan + Tsakonas ArchitectsStructur al EngineerAston Consulting EngineersBuilderCaines Associates Pte Ltd

    100X50 LIPPED CHANNEL STEELPURLINSAT 1000MM CENTRES

    KLIPLOK METAL SHEET ROOFING152X102 STEEL UB ROOF BEAMS

    254X146/203 STEEL UB2ND STOREY BEAMS

    110mm THK COMPOSITEBONDEK SLAB

    125X75 STEEL ROLLEDHOLLOW SECTIONCARPORCH BEAM50O STEEL TENSION RODNEW TRIMDECK CLADDEDPARTY WALL EXTENSION

    250mm THK RC WALLS

    TO HOUSEHOLD SHELTER

    EXISTING PARTY WALL

    305X165 STEEL UB COLUMNS

    250mm THK RC RAFT FOUNDATIONWITH 400mm THICKENED BANDINGALONG STRUCTURAL GRIDS

    RC CULVERT FOREXISTING SEWER LINE

    BOUNDARY LINE

    /

    Projects Using Sustainable Materials

  • 8/3/2019 BCA Sustainable Material

    56/72

    50

    IN G House, Amsterdam,

    The NetherlandsING House was commissioned by the INGBank to serve as the Banks Headquarters atSouthern Amsterdam. The building, resemblinga large beetle in shining glass and anodizedaluminium, rests on ten-metre-high pillars.Steel and glass predominate the construction.Because of the ample use of glass, everyoneworking in the building has great views. ING

    house has climate controlled outer walls. Theseensure that outside noise is muffled and clean aircomes in.

    The project has been awarded numerous prizes,including the Aluminium Award, the NationalSteel Award Prize 2002, the Glass Award andthe LON Award.

  • 8/3/2019 BCA Sustainable Material

    57/72

    51

    OwnerING Corporate Real Estate bv, Den HaagArchitectMeyer en van Schooten Architecten BV, AmsterdamStructur al Engineer

    Aronsohn Raadgevende Ingenieurs bv, RotterdamBuilderBouwcombinatie SamenwerkINGSteelwork Contractor sHollandia bv, Krimpen aan den IJssel Heerema bv,Zwijndrecht Oostingh Staalbouw bv, KatwijkArchitect Interiormw. Trude Hooykaas (OTH)T echnical AdvisorVan Heughten

    Steel trusses were used to frame the ING House

    Rear view of ING House

    Great views from the ING House

    Steel legs

    Glass staircase

    Projects Using Sustainable Materials

  • 8/3/2019 BCA Sustainable Material

    58/72

    52

    Photo by Steve Hall/Hedrich Blessing

  • 8/3/2019 BCA Sustainable Material

    59/72

    53

    H yat t Center , Chicago,U SAChicagos newest landmark is designed by theprestigious architectural firm Pei Cobb Freed& Partners.

    The 49-storey tower resembles a football with

    sharply notched ends. Steel frames with metaldecking were adopted for the construction ofthe building.

    The long faade curves gracefully back toaccommodate a public garden that complementsthe sleek expanse of glass and stainlesssteel spandrels, softening the hard lines andhard surfaces.

    Owners

    Pritzker Realthy Group & Higgins DevelopmentPartnersArchitectPei Cobb Freed & PartnersStructur al EngineerEnvironment Systems DesignBuilderBovis Lend Lease

    All photos courtesy of the Hyatt Center

    Projects Using Sustainable Materials

  • 8/3/2019 BCA Sustainable Material

    60/72

    54

    AMK H ubAMK Hub is located on the site of the old AngMo Kio bus interchange at the town centrebounded by Ang Mo Kio Avenue 8, Ang Mo KioAvenue 3 and existing HDB blocks. The existingAng Mo Kio MRT station is located across AngMo Kio Avenue 8 at approximately 40m awayfrom the development, and part of this mixeddevelopment is within the MRT protection

    zone. The development has a Gross Floor Areaof approximately 48,250 square metres whichconsists of three basement levels and four levelsof podium structures, and is integrated with anair-conditioned bus interchange.

    The superstructure is formed of structuralsteelwork composite system, with composite steeldecking, composite steel beams and composite

    steel columns. The metal sheet decking serves asthe bottom reinforcement of composite flooringsystem as well as permanent formwork to omitthe temporary staging during construction.Additional steel reinforcements are provided tocomply with the fire resistance requirement. Thethickness of the composite slabs range between135mm and 200mm, depending on the loading

    requirement. Being more efficient, the use ofsteel construction has enabled the project to becompleted 2 to 3 months faster as compared to aconventional concrete-based construction.

    The composite beams/truss system, as primarymembers acting together with the secondarycomposite beams, provided the most economical

  • 8/3/2019 BCA Sustainable Material

    61/72

    55

    solution to the project. Similarly, the compositedesign of concrete encased steel section and in-filled concrete circular steel tube provided themost practical and economical solution in theconstruction. Besides enhancing the load capacity,the composite columns also provided moreflexible connection arrangement for steel beamfixing from all directions. The lateral stability of the

    building relied on reinforced concrete corewalls(lift shafts and staircases) which are rigidly bracedand connected with the steel beams / columnsthrough the rigid floor diaphragm.

    Fire specialists were engaged to evaluate thefire safety in the project. The critical structuralelements like steel main beams and exposed steelcolumn surfaces are sprayed / covered with fireprotection system.

    OwnersSLF AMK Pte Ltd/NTUC Income Insurance Co-operative Limited/NTUC Fairprice Co-operativeLimtedArchitectAT3 + ATA ArchitectsStructur al EngineerBeca Carter Hollings & Ferner (SE Asia) Pte LtdBuilderLum Chang Building Contractors Pte Ltd

    Projects Using Sustainable Materials

  • 8/3/2019 BCA Sustainable Material

    62/72

    56

    FusionopolisFusionopolis consists of 2 blocks of 22 & 24storeys soaring to an overall height ofapproximately 135 metres, a retail podium, atheatre pod and 6 levels of basement.

    The complex features a high density and integratedmixed use programme comprising Business ParkR&D spaces, retail & food and beverage outlets,

    a health club with a roof top swimming pool,serviced apartments and a theatre.

    Conceived as an iconic building for one-north,the building possesses a distinctly recognizableand memorable external form. Extensive use ofstructural steel in combination with reinforcedconcrete (r.c.) core walls were adopted for the

    Construction of the theatre pod.

    Mega truss.

  • 8/3/2019 BCA Sustainable Material

    63/72

    57

    structural system. Horizontal mega trusses orgirders were then cantilevered from these corewalls at intervals of approximately 30 metres.

    Typical floor plates of steel columns and beamsand composite slabs were placed between thesemega trusses; providing column free interiorspaces and the varied shapes for the floorplates without the need for transfer columnsand beams.

    The structural expression, combined with thedramatic curved sloping roofs, the sleek curtainwall faade and distinctively evocative theatrepod lends the building a sophisticated andmodern image.

    Fusionopolis, presently under construction, isenvisaged to be a dynamic and vibrant environment

    Fusionopolis is currently under construction.

    ClientJTC Corporation

    Concept ArchitectKisho KurokawaProject ArchitectJURONG Consultants Pte LtdC&S EngineerJURONG Consultants Pte LtdM&E EngineerJURONG Consultants Pte LtdMain ContractorShimizu Corporation

    when completed and will provide impetus to therealizing of the one-north master plan vision of aplace to W ork, Live, Play and Learn.

    Projects Using Sustainable Materials

  • 8/3/2019 BCA Sustainable Material

    64/72

    N ational Aquat ics Centre,Beijing, ChinaThe National Aquatics Centre, also known as theWater Cube, is one of the infrastructures builtfor the 2008 Beijing Olympics.

    The Water Cube may look like an array of soapbubbles, but its structure is highly repetitiveand buildable. The Water Cube is essentially astructure made from an organic network of steel

    tubular members and clad with translucent ETFE(ethyl tetrafluoro ethylene) cushions. The WaterCube is comprised of a series of steel tubeswelded to round steel nodes.

    ETFE is a tough recyclable material with adurability of more than 20 years. It is strong, letsin light, has excellent insulation properties and yetis incredibly lightweight. By cladding the Water

    58

    Cube in high-tech ETFE cushions, 20 percent ofthe solar energy falling on the building is trappedwithin the building and is used to heat the poolsand the interior area.

    Arups fire engineers used performance-based fire engineering to develop a set ofprovisions specifically tailored to the Water

    Cube. This is because the winning design didnot fit into Chinas prescriptive building code.This approach allows greater flexibility, amore cost effective design and enables theindividual needs of the client and project tobe met. It also allowed the architect andArup to create the architectural vision withoutbeing restricted by the limitations of aprescriptive code.

    Martin Saunders + Arup

  • 8/3/2019 BCA Sustainable Material

    65/72

    59

    ClientBeijing State-Owned Assets Management Co

    Project M anagerThree Gorges CorporationConsort ium LeaderChina State Construction Engineering Corporation(CSCEC)Design ConsortiumArchitect: PTW Architects & China

    Construction Design Institute (CCDI)Engineer: Arup & China State Construction

    Engineering Corporation (CSCEC)

    Arup + Ben McMillan

    Arup + Ben McMillan

    Arup + Ben McMillan

    A complex combination of structural and fireengineering analysis demonstrated that for thepotentially worst fire scenarios in the building,the structure would continue to carry the loadswithout failure, and therefore did not require fireprotection to the steel.

    Projects Using Sustainable Materials

  • 8/3/2019 BCA Sustainable Material

    66/72

    60

    Supreme Court of SingaporeThe building mass of the new Supreme Court issegmented into distinct blocks which separatelyhouse the appellate courts, high courts,

    administration offices and a major tenant - TheSingapore Academy of Law.

    To give the court blocks the flexibility toexpand and reconfigure the internal layouts,large structural spans were required, whilsthigh headroom was needed for better qualityof space.

    The challenge of slender column and beam sizes,

    with long structural spans (12m and 16m inthe court blocks) and shallow structural spacerequired that the buildings weight be designedas light as possible. Steel construction withcomposite steel decks was the logical choice.To meet the aesthetic requirement of concreteframe with unblemished off-form surface finish,the steel beams and columns were integratedwith precast concrete. The use of precast

    concrete also served to provide fire protectionto the steel members.

    The disc shell roof was built entirely insteel, which helped to create the desired curvedroof form, and was also economical to build.The disc is a two-storey high, 67-metrediameter circular structure. Circular tensionring members were incorporated at the baseand at regular intervals along the span of thespine beams to ensure lateral stability of theroof structure.

    Fire protection to resist structural collapseof the dome was achieved by two protectivesystems i.e. intumescent system for exposedsteel structure and sprayed system for hiddenstructural elements.

    A thin-film, intumescent paint fire rated coatingwas used for the exposed supporting columns.This allowed the designers to expose the structure

  • 8/3/2019 BCA Sustainable Material

    67/72

    61

    in its purity with the appearance of painted steel,yet provides fire-resistance ratings of up to 90minutes. The remaining unexposed structuralsteel beams and columns were protected viavermiculite-based sprayed systems. Inspections ofthe quality of the coating and thickness checking

    Aerial view of the shell roof

    Discs radial steel ring beams

    OwnerSupreme Court of SingaporeArchitectCPG Consultants Pte LtdDesign ConsultantFoster and PartnersStructur al EngineerCPG Consultants Pte Ltd

    M&E EngineerCPG Consultants Pte LtdQSCPG Consultants Pte LtdPMPM LinkBuilderIRE-Sato Kogyo JVFacade ConsultantArup Facade Engineering

    Compositefloor construction using steel deckand minimal concrete topping

    Prefabricated composite columns and beams

    Side Atria with glowing translucentstone-glass wall

    Disc Leg

    were done immediately after the spraying.These sprayed materials were chosen as theywere quick to apply, inexpensive and could beadapted to cover complicated shapes includingthe voids between metal deck floors andsteel beams.

    Acknowledgement

  • 8/3/2019 BCA Sustainable Material

    68/72

    62

    From Singapore

    Arup

    Beca Carter Hollings & Ferner (SEA) Pte Ltd

    BlueScope Lysaght (Singapore) Pte Ltd Boral Plasterboard (M) Sdn Bhd

    Capitaland Residential Limited

    City Developments Limited

    Corus South East Asia Pte Ltd

    CPG Consultants Pte Ltd

    Far East Or ganization

    Housing and Development Board

    Interiors Supply Pte Ltd (USG Boards) IRE-Sato Kogyo JV

    JTC Corporation

    JURONG Consultants Pte Ltd

    LCP Building Products Pte Ltd

    LOOK Architects

    BCA would like to thank the following organizations (in alphabetical order) for consent to use theirmaterials and photographs:

  • 8/3/2019 BCA Sustainable Material

    69/72

    63

    From Singapore (cont)

    National University of Singapore

    SamGreen Pte Ltd

    Strategic Success Pte Ltd Supreme Court of Singapore

    TTJDesign and Engineering Pte Ltd

    UOL Group Limited

    World Class Land Pte Ltd

    Yongnam Holdings Limited

    From Overseas

    Foster and Partners, London, UK Hyatt Center, Chicago, USA

    ING Group, Amsterdam, The Netherlands

    Thornton-Tomassett i Engineers, Chicago, USA

    BCA would also like to thank AC Consort ium Pte Ltd and SA&P Associates (Consulting Civil and StructuralEngineers) for their drafting services.

  • 8/3/2019 BCA Sustainable Material

    70/72

  • 8/3/2019 BCA Sustainable Material

    71/72

  • 8/3/2019 BCA Sustainable Material

    72/72