bays with closed, clad backs · 2018-07-02 · use the correct number of brackets and nuts &...

8
kg kg kg kg kg kg ENSURE SHELF LOADS ARE UNIFORMLY DISTRIBUTED! DO NOT EXCEED MAXIMUM SAFE SHELF LOADS. *NOTE: ‘H’ or ‘E’ Duty shelves are usual supply. If in doubt, check duty stamp on underside corner of shelf flanges or contact your shelving supplier. The information contained in this leaflet was accepted as correct at the date of publication. However, the manufacturer reserves the right to make any necessary changes, in line with product development and improvement. No liability can be accepted for any inaccuracies or omissions, although every reasonable care has been taken to make this publication as complete and accurate as possible. PRODUCT DESIGNED & MANUFACTURED IN THE UK TO QUALITY MANAGEMENT SYSTEMS CONFORMING TO THE INTERNATIONAL STANDARD BS EN ISO 9001:2000. PART NUMBER: SZASSYINSTDC. ISSUE 1 / MAY 06 Assembly & User Guide STORMOR ® DUO SHELVING Bays with Closed, Clad Backs kg kg kg kg kg kg kg kg kg Max. 1000kg! kg kg kg kg kg kg kg kg kg = + + + LOCATE & BUILD SHELVING ON A SUITABLE LEVEL FLOOR. (Additional base plate shims may be required for uneven floors) ASSEMBLY SHOULD BE UNDERTAKEN BY TWO COMPETENT PEOPLE Preferably suitably trained shelving installers BASIC TOOLS (not supplied) DO NOT CLIMB THE STRUCTURE OR STAND ON SHELVES Replace damaged components USE A SUITABLE WORKING PLATFORM TO REACH HIGHER SHELVES BAY LOAD UNIFORMLY DISTRIBUTED! DO NOT EXCEED MAXIMUM SAFE BAY LOAD OF 1000KG FLOOR FIXING Should be considered for stability of tall, narrow bays - refer to back page 10mm IMPORTANT: READ THIS GUIDE THOROUGHLY BEFORE STARTING ASSEMBLY AND RETAIN FOR USER REFERENCE Shelf Depth 200mm - 500mm 600mm 1000mm 70kg 55kg 1250mm 45kg 45kg Shelf Width MAXIMUM SAFE LOADS FOR OPEN SECTION SHELVES, ‘H’ DUTY* 900mm 78kg 55kg Shelf Depth 300mm - 450mm 500mm 600mm 1000mm 120kg 90kg 65kg 1250mm 75kg 70kg 65kg Shelf Width mm 900mm 130kg 90kg 70kg MAXIMUM SAFE LOADS FOR BOX SECTION SHELVES, ‘E’ DUTY* FOR THE LOAD CAPACITIES OF OTHER SHELF SIZES SUPPLIED BUT NOT LISTED ABOVE, CONTACT YOUR SHELVING SUPPLIER. FRAME TYPE: 2-part box section

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Page 1: Bays with Closed, Clad Backs · 2018-07-02 · Use the correct number of brackets and nuts & bolts for each panel. FULLY TIGHTEN ALL NUTS & BOLTS. With clad bays in final position,

kg kg

kg

kg kg kg �

ENSURE SHELF LOADS AREUNIFORMLY DISTRIBUTED!DO NOT EXCEED MAXIMUMSAFE SHELF LOADS.

*NOTE: ‘H’ or ‘E’ Dutyshelves are usual supply.If in doubt, check dutystamp on underside cornerof shelf flanges or contactyour shelving supplier.

The information contained in this leaflet was accepted as correct at the date of publication. However, the manufacturer reserves the right to make any necessary changes, in line with product development and improvement. No liability can be accepted for any inaccuracies or omissions, although every reasonable care has been taken to make this publication as complete and accurate as possible. PRODUCT DESIGNED & MANUFACTURED IN THE UK TO QUALITY MANAGEMENT SYSTEMS CONFORMING TO THE INTERNATIONAL STANDARD BS EN ISO 9001:2000.

PART NUMBER: SZASSYINSTDC. ISSUE 1 / MAY 06Assembly & User Guide

STORMOR® DUO SHELVINGBays with Closed, Clad Backs

kg kg kg kg

kg kg kg

kg

kg ��Max.

1000kg!

kg kg kg

kg kg kg

kg kg kg

=

+

+

+

LOCATE & BUILD SHELVING ON A SUITABLE LEVEL FLOOR.(Additional base plateshims may be required foruneven floors)

ASSEMBLY SHOULD BEUNDERTAKEN BY TWOCOMPETENT PEOPLEPreferably suitably trainedshelving installers

BASIC TOOLS(not supplied)

DO NOT CLIMB THE STRUCTURE OR STAND ON SHELVESReplace damaged components

USE A SUITABLE WORKING PLATFORM TO REACH HIGHER SHELVES

BAY LOAD UNIFORMLY DISTRIBUTED!

DO NOT EXCEED MAXIMUM SAFE BAYLOAD OF 1000KG

FLOOR FIXINGShould be considered forstability of tall, narrowbays - refer to back page

� �

10mm

IMPORTANT: READ THIS GUIDE THOROUGHLY BEFORESTARTING ASSEMBLY AND RETAIN FOR USER REFERENCE

� �

Shelf Depth

200mm - 500mm600mm

1000mm70kg55kg

1250mm45kg45kg

Shelf Width

MAXIMUM SAFE LOADS FOR OPEN SECTIONSHELVES, ‘H’ DUTY*

900mm78kg55kg

Shelf Depth

300mm - 450mm500mm600mm

1000mm120kg90kg65kg

1250mm75kg70kg65kg

Shelf Width mm900mm130kg90kg70kg

MAXIMUM SAFE LOADS FOR BOX SECTION SHELVES, ‘E’ DUTY*

FOR THE LOAD CAPACITIES OF OTHER SHELF SIZES SUPPLIED BUT NOT LISTED ABOVE, CONTACT YOUR SHELVING SUPPLIER.

FRAME TYPE:2-part box section

Page 2: Bays with Closed, Clad Backs · 2018-07-02 · Use the correct number of brackets and nuts & bolts for each panel. FULLY TIGHTEN ALL NUTS & BOLTS. With clad bays in final position,

Starter Bay Read ALL instructions BEFORE commencing assembly �

1. Select Starter only or Starter & Extension frames. Orientate frames for bracket location. 2. Identify heights and correct positions of rear cladding panels for your frame height.3. Bolt & bracket panels into place, working from the lowest panel upwards.4. IF BUILDING EXTENSION BAYS, GO TO STAGE 6.

� With clad bay in final position, locate base plate shims (optional - refer to Stage 7).� Check bay is level, add further shims if required (not supplied).� If necessary, locate floor clips and secure to floor with suitable anchor bolt (anchors not supplied, available separately) - also refer to back page.� Locate top and base shelves - 4 adjustable clips required per shelf. Locate infill panels.

5. Locate remaining intermediate shelves - NOTE PLACEMENT RULES.

464mm

764mm914mm

1

Orientate all frames with bracket locationslots to rear

50m

m

Remove infill panels

Starter bays have 2Starter frames - with slots for shelfclips on one face only.

If building one bay, use bothstarter frames.

If building extension bays, useintermediate extension frames(slots both sides) with the starter frames at each end.

Starter Extension

S S

S E S

S E E S

2 Identify cladding panel heights and panel positionsfor your frame height.

464mm 496mm

764mm

614mm

914mmThis way up

Note correct number and location of brackets andnuts & bolts required for each bay height.

764mm

Page 3: Bays with Closed, Clad Backs · 2018-07-02 · Use the correct number of brackets and nuts & bolts for each panel. FULLY TIGHTEN ALL NUTS & BOLTS. With clad bays in final position,

2450mm

764mm

496mm

2150mm

764mm

496mm

1850mm614mm

496mm

1100mm

614mm

496mm

3

Slot panelstogether

14 2012 1610 146 8

� � � �

Locate brackets this way

1

1

2

1Fully tighten all nuts & bolts

Page 4: Bays with Closed, Clad Backs · 2018-07-02 · Use the correct number of brackets and nuts & bolts for each panel. FULLY TIGHTEN ALL NUTS & BOLTS. With clad bays in final position,

Extension Bays Read ALL instructions BEFORE commencing assembly �

6. Each additional extension bay MUST have all cladding panels correctly fitted.� Note location of Starter and Extension frames.� Use the correct number of brackets and nuts & bolts for each panel.� FULLY TIGHTEN ALL NUTS & BOLTS.With clad bays in final position, locate base plate shims (optional - refer to Stage 7).� If necessary, locate floor clips and secure to floor with suitable anchor bolt (anchors not supplied, available separately) - also refer to back page.

6.4. Locate base shelves, infill panels and top shelves for each bay in turn.8. Locate intermediate shelves - NOTE PLACEMENT RULES IN STAGE 5.

Max.750mm

Max.750mm

Max.750mm

100mmMax.

SHELF PLACEMENTnote maximum spacing!

Starter Bays and Extension Bays �

100mm Max.

AT THIS STAGE:

� If including extension bays, go to Stage 6 before fitting shelves & infill panels.

� OPTIONAL: Locate baseplate shims - refer to Stage 7(these help to spread the loadand protect your floor).� Where necessary, boltdown using floor clips -refer to back page.

4A. Locate base shelf - refer to Stage 5 below.4B. Locate infill panels.4C. Locate top shelf.

Starter

4

`````5 Shelf Location with

4 clips per shelf

Measure to space shelves as required.Slots for shelf clips are at25mm increments

25

25

25

25

25

25

25

25

mm

Extension4A

4B

4C

Support panelssafely

Ensure shelf flangelocates between, and does not overlap, shelf clips

6.1 6.2

Page 5: Bays with Closed, Clad Backs · 2018-07-02 · Use the correct number of brackets and nuts & bolts for each panel. FULLY TIGHTEN ALL NUTS & BOLTS. With clad bays in final position,

7 8CHECK LEVELS

FLOOR FIXING(where necessary)

OPTIONAL:Locate Base Plate Shims

Stack to levelif required

6.4

Starter Frame

ExtensionFrame

S

6.3

Fully tighten all nuts & bolts

Support infill panelssafely

E

Page 6: Bays with Closed, Clad Backs · 2018-07-02 · Use the correct number of brackets and nuts & bolts for each panel. FULLY TIGHTEN ALL NUTS & BOLTS. With clad bays in final position,

1. Identify heights and correct positions of rear cladding panels for your frame height - also refer to Starter Bay Assembly, Stage 2.

2. Select Starter only or Starter & Extension frames. Orientate frames for bracket location -also refer to Starter Bay Assembly, Stage 1. Bolt (paired) brackets & panels into place.FULLY TIGHTEN ALL NUTS & BOLTS.

3. IF BUILDING EXTENSION BAYS, GO TO STAGE 4.� With clad bay in final position, locate base plate shims (optional - refer to Stage 5).If necessary, locate floor clips and secure with suitable anchor bolt - refer to back page.� Locate top and base shelves - 4 adjustable clips required per shelf. Locate infill panels.

4. � Use the correct number of brackets and nuts & bolts for each panel and bay.5. With clad bays in final position, locate base plate shims (optional).

� If necessary, locate floor clips and secure to floor with suitable anchor bolt (anchors not supplied, available separately) - Also refer to back page.

6. Locate base shelves, infill panels and top shelves for each bay in turn.7. Locate intermediate shelves - NOTE PLACEMENT RULES IN STARTER BAY ASSEMBLY

STAGE 5.

Back to Back Bays

ALSO REFER TO STARTER & EXTENSION BAY ASSEMBLYRead ALL instructions BEFORE commencing assembly �

2

2450mm

464mm

764mm

764mm

496mm

2150mm

914mm

764mm

496mm

1850mm

764mm

614mm

496mm

1100mm

614mm

496mm

28 2024 16

20 1412 8

� �

� �

Starter Frame

Extension Frame

Starter Frame

1

Page 7: Bays with Closed, Clad Backs · 2018-07-02 · Use the correct number of brackets and nuts & bolts for each panel. FULLY TIGHTEN ALL NUTS & BOLTS. With clad bays in final position,

3

OPTIONAL:Locate Base Plate Shims

Stack to level ifrequired

FLOOR FIXING(where necessary)

6CHECK LEVELS

AT THIS STAGE:

� If including extension bays, go to Stage 4 before fitting shelves andinfill panels.

� OPTIONAL: Locate base plate shims - refer toStage 5 (these help tospread the load andprotect your floor).� Where necessary, boltdown using floor clips -refer to back page.

3A. Locate base shelf - refer to starter bay assembly Stage 5.3B. Locate infill panels.3C. Locate top shelf.

5

7

2.1 2.2

2.3 2.4

3A

3B

3C

Support infill panelssafely

100mm Max.

4

Starter Frames

ExtensionFrames

E

E

S

S

Fully tighten all nuts & bolts

Page 8: Bays with Closed, Clad Backs · 2018-07-02 · Use the correct number of brackets and nuts & bolts for each panel. FULLY TIGHTEN ALL NUTS & BOLTS. With clad bays in final position,

IN CERTAIN SITUATIONS SHELVING SHOULD BE BOLTED TO THE FLOOR FOR ADDITIONALSAFETY & STABILITY.This applies to tall, shallow bays where the height (taken as the distance from the floor to thehighest loaded shelf) to depth ratio exceeds 4:1.Floor fixing into solid floors is achieved using expansion bolts (available separately - PartNumber ARR6), passing through floor clips and base plate shims into pre-drilled holes in thefloor (using one fixing per ‘perimeter’ floor clip).

IF IN DOUBT WHEN TO FLOOR FIX, CONTACT YOUR SHELVING SUPPLIER BEFORE COMMENCING ASSEMBLY.

OPTIONAL:Floor Fixing

Read ALL instructions BEFORE commencing assembly

D = Depth

H = Height, floor to highest LOADEDshelf, where top shelf is used as an UNLOADED dust cover

h = height, floor to highest loadedshelf, with top shelf loaded

FIXING METHOD

Ensure floor willaccept Anchor!

Single Depth Bays - orientation (Duo or Mono Frame)

Back to Back Bays - orientation (Duo or Mono Frame)

��

1

4

3

NOTE: Ensure the floor is of asuitable material, density andthickness to accommodatethe expansion fixings.

Orientate floor clips & baseplate shims as shown. Part-built bays with floorclips in place should beoffered into position (1) theexpansion fixing hole positionscarefully marked (2) and pre-drilled (3) before bays are fullyassembled in final position.Locate floor clips and slotbase plate shims into place.Bolt Floor clip & base plateshim assemblies down to thefloor with expansion fixings,and tighten to the correct torque loading (4 & 5).

35mmMin50mm

Min.

H:D greater than 4:1 = FLOOR FIXING RECOMMENDEDh:D greater than 4:1 = FLOOR FIXING RECOMMENDEDSTABILITY = HEIGHT TO DEPTH RATIO

6Nm5

2

8mm

= Location of additional Floor Clips where H:D/h:D greater than 6:1 �

D

h

H

D

hh

H

D