bauer bg 30 - bauer equipment · bauer maschinen gmbh 1980´s start of international equipment...
TRANSCRIPT
BAUER BG 30Rotary Drilling Rig
Base Carrier BT 80
905-723-X_03-2015_BG30_BT80.indd 1905-723-X_03-2015_BG30_BT80.indd 1 05.03.2015 08:53:0505.03.2015 08:53:05
2
We could start by telling you about Sebastian Bauer, who founded a copper forge
in the German town of Schrobenhausen some 200 years ago. We could then
move on to how his workshop prospered and developed to a leading construction
company for specialist foundation engineering. The story would continue to the
mid 20th century, when innovation and the drive for perfection prompted Bauer
to develop and build their own high-quality and high-performance machinery.
And it still wouldn´t end in the 21st century, Bauer now family-run in the seventh
generation and meanwhile a globally operating group with more than 100 branches
and subsidiaries operating in the fields of special foundation engineering (Bauer
Spezialtiefbau), in manufacturing of foundation equipment (Bauer Maschinen) and
focusing on products and services in the fields of water, energy, mineral resources
and environmental technology (Bauer Resources).
But we think what really matters about us and to our customers is this:
We are a strong partner with face and values, we are down to earth, and we are
dedicated to perfection in everything we touch.
Experience for you!
“100 years of dr i l l ing,
4 decades of bui ld ing machines,
and st i l l down to the earth” Prof. Thomas Bauer
The BAUER Group
1790Foundation as a copper forge in
Schrobenhausen, Germany
1928Well drilling in
Bavaria, Germany
1958Invention of the
ground anchor by Dr.-Ing. K.H. Bauer
1976First hydraulic rotary drill rig BAUER BG 7
1984First diaphragm wall trench cutter BC 30
BG 30 ValueLine | © BAUER Maschinen GmbH 3/2015
905-723-X_03-2015_BG30_BT80.indd 2905-723-X_03-2015_BG30_BT80.indd 2 05.03.2015 08:53:0805.03.2015 08:53:08
3
Of the thousands of machines Bauer Maschinen has built since production started
in the 1970´s with the first rotary drill rig BG 7, many of them are still in operation
all over the world – in Siberia as well as in the desert. State of the art technology
developed end-to-end by our inhouse engineers and full machine tests prior to
delivery are one side of the coin. Bauer Maschinen can serve any customer need
with the most comprehensive product portfolio. The other side is project-specific
consulting by highly trained experts, with a focus on your special requirements.
More than machines: Competent consulting
Qual i ty is not an act,
i t is a habit .
BAUER Maschinen GmbH
1980´sStart of international
equipment sales
2001Bauer Maschinen
established as independent
company within the Bauer Group
2006Stock market launch
of BAUER AG, directed by
Prof. Thomas Bauer
2011Introduction of
BG ValueLine and BG PremiumLine
Regular showcasing of new developments on various exhibitions
Quality and experience in specialist foundation engineering n
Global operation – local contacts in over 70 countries n
Reliability in technology and service n
Customized solutions n
On-site support over entire machine service life n
BG 30 ValueLine | © BAUER Maschinen GmbH 3/2015
905-723-X_03-2015_BG30_BT80.indd 3905-723-X_03-2015_BG30_BT80.indd 3 05.03.2015 08:53:2105.03.2015 08:53:21
4
BG 11 H CAT
BG 20 H BH 75
BG 26 BT 70
The BG ValueLine
Perfect ion is achieved
when there is nothing left to take away.
Drilling uncased deep boreholes stabilized by drilling fluid, or drilling cased boreholes
with installing casings by the rotary drive or by a hydraulic casing oscillator. If Kelly
drilling is your task, then the BG ValueLine is our solution. The machines of the
ValueLine are specifically adapted to no other purpose than Kelly drilling – and that
perfectly.
You can expect superior Bauer performance and customary Bauer durability at
affordable costs for acquisition and operation. How we do it? By applying cutting-
edge technology, reduced to nothing less than the essentials.
Long mast for more drilling depth n
Large drill axis for big diameters n
Well balanced concept for high productivity n
and economic operation
Hydraulic system for high dynamic performance n
Easy handling, easy maintenance n
Variable transport concept n
The BAUER BG ValueLine
BG 30 ValueLine | © BAUER Maschinen GmbH 3/2015
905-723-X_03-2015_BG30_BT80.indd 4905-723-X_03-2015_BG30_BT80.indd 4 05.03.2015 08:53:4405.03.2015 08:53:44
5
1
2
3
8
11
10
12
4 5
7
9
6
BG 30 BT 80
BG 38 BS 80
The Rotary drilling rig
BG 30 ValueLine (BT 80)
Max. drilling diameter: 2,500 mm
Max. drilling depth: 87.0 m
Max. torque: 300 kNm
Engine: CAT C 9 – Tier 3 280 kW @ 1,800 rpm
CAT C 9.3 – Tier 4 final 298 kW @ 1,800 rpm
Max. height: 26.9 m
1 Undercarriage2 Upper carriage3 Main winch4 Auxiliary winch5 Kinematic system6 Mast7 Crowd cylinder8 Masthead9 Upper Kelly guide10 Kelly bar11 KDK Rotary drive12 Drilling tool
BG 30 ValueLine | © BAUER Maschinen GmbH 3/2015
905-723-X_03-2015_BG30_BT80.indd 5905-723-X_03-2015_BG30_BT80.indd 5 05.03.2015 08:54:0305.03.2015 08:54:03
6
BG 30
Undercarriage
Solid Bauer design for 360° working radius –
Hydraulically extendable tracks –
Large footprint to resist high overturning moments –
High traction forces –
Optional: UW 100, optimized for oscillator attachment –
KDK rotary drive
High dynamic performance –
Single-gear drive with strong –and robust design and high mechanical and hydraulic efficiency
Adjustment to various soil –conditions and Kelly bars with 3 selectable modes of operation
Protection of the rotary drive –by an integrated Kelly damping system
Easy assembly of rotary drive –
Winches
High, measured effective line pull and line speed –
Load classification M6 / L3 / T5 for heavy-duty, continuous –operation
A special grooving system on the drum and a rope pressure –roller reduce wear on the wire rope
Pinned connection for easy mounting and demounting of –winches on mast
Transparent ring for easy oil check –
Kinematic system
Proven Bauer kinematic system with –support trestle and backstay cylinders for maximum stability
Heavy-duty base frame optimized for –attachment of front-end equipment
Patented inclination monitoring system
Optical control of mast inclination –
Continuous control of inclination for –operator and banksman
Inclination display for rigging position –
Spotlights
BG 30 ValueLine | © BAUER Maschinen GmbH 3/2015
905-723-X_03-2015_BG30_BT80.indd 6905-723-X_03-2015_BG30_BT80.indd 6 05.03.2015 08:54:2105.03.2015 08:54:21
7
HSE safety features
Integrated service platform for easy and safe maintenance –work
Maintenance work can be carried out from ground or –platform level
Hydraulic connections on rotary drive can be made from –ground level
Access ladder to upper structure –
Gratings on side and in front of operator’s cab –
Rear view camera, flashing warning light and audible –reverse warning system
Variably stackable counterweight elements –
Modern, ergonomic cabin
FOPS compliant –
Bauer comfort cab meets highest –comfort standards
High-resolution 7" color screen –
Clear layout of instruments and display –screens
Excellent view of drilling position –
Easy operation –
High-performance CAT engine
Conforming to exhaust emission –standards Stage III A / Tier 3 or Stage IV / Tier 4 final
Low fuel consumption due to optimized –design of the hydraulic system
Low noise emissions due to clever –sound protected installation
Worldwide CAT-service partner network –
Final inspection and test run
Comprehensive Bauer test program –
Optimal adjustment and calibration of all main functions –
Heat transfer test –
Noise emission measurements –
Electromagnetic compatibility test –
BG 30 ValueLine | © BAUER Maschinen GmbH 3/2015
905-723-X_03-2015_BG30_BT80.indd 7905-723-X_03-2015_BG30_BT80.indd 7 05.03.2015 08:54:3805.03.2015 08:54:38
8
1150
2689026890
5°5° 5°5° 5°5°
15°15°
2454024540
3800 (R 3870)3800 (R 3870)
00
3690 - 40103690 - 4010
4640464056805680
36203620
1012010120
6500
6500
Ø1650Ø1650
1500
1500
1230
1230
1100
011
000
1165
011
650
3270 - 4470800
4210
20102010
BG 30 Dimensions
Operating weight approx. 102 t (as shown)
Kel
ly B
K 2
80/4
19/4
/68
(A=
2033
0)
BG 30 ValueLine | © BAUER Maschinen GmbH 3/2015
905-723-X_03-2015_BG30_BT80.indd 8905-723-X_03-2015_BG30_BT80.indd 8 05.03.2015 08:54:5105.03.2015 08:54:51
9
300
158
06 12
300
78
060 0 0 024
225
78
08 24
147
380
13 49
294
155
06 12
294
63
060 0 030
207
63
09 30
BG 30 Technical specifications
Rotary drive KDK 300 K KDK 300 S
Torque (nominal) at 350 bar 294 300 kNm
Speed of rotation (max.) 30 49 rpm
Crowd cylinder
Crowd force push / pull (effective) 200 / 350 kN
Crowd force (measured at the casing drive adapter) 260 / 290 kN
Speed (down / up) 4.5 / 7.0 m/min
Fast speed (down / up) 20 / 20 m/min
Main winch M6 / L3 / T5
Line pull (1st layer) effective / nominal 287 / 368 kN
Rope diameter 32 mm
Line speed (max.) 80 m/min
Auxiliary winch M6 / L3 / T5
Line pull (1st layer) effective / nominal 80 / 100 kN
Rope diameter 20 mm
Line speed (max.) 55 m/min
Base carrier BT 80
Engine CAT C 9 CAT C 9.3
Rated output ISO 3046-1 280 298 kW
1,800 1,800 rpm
Engine conforms to EEC 97/68 EC Stage III A Stage IV
EPA/CARB Tier 3 Tier 4 final
Diesel tank capacity 600 l
Ambient air temperature (at full power) up to 45 °C
Sound pressure level in cabin (EN 791, Annex A) LPA 80 dB (A)
Sound power level (2000/14/EG u. EN 791, Annex A) LWA 109 dB (A)
Hydraulic power output (measured at inlet to rotary drive) 209 kW
Hydraulic pressure 350 bar
Hydraulic oil tank capacity 650 l
Undercarriage (selectable) UW 95 UW 100
Crawler type B 7 B 7
Traction force effective / nominal 730 / 860 730 / 860 kN
Not to scale
Not to scale
Standard mode rpm reduced MD reduced
1st gear 1st gear 1st gear 2nd gear
Standard mode rpm reduced MD reduced Standard mode
Not to scale
Not to scale
M n
om
. [k
Nm
]
rpm
M n
om
. [k
Nm
]
rpm
KDK 300 K
KDK 300 S
BG 30 ValueLine | © BAUER Maschinen GmbH 3/2015
905-723-X_03-2015_BG30_BT80.indd 9905-723-X_03-2015_BG30_BT80.indd 9 05.03.2015 08:54:5205.03.2015 08:54:52
10
CA
B
BG 30 Technical equipment
Base carrier
Standard
Stackable counterweight set 14.9 t, –Fig. A
Engine diagnostic system –
Gratings on side and in front of –operator´s cab
Integrated service platform –
Rear view camera –
Electric refuelling pump –
Multigrade hydraulic oil –
Bauer comfort operator´s cab (FOPS –compliant), Fig. B
On-board lighting set –
Air conditioning system –
Radio with CD, MP3 and USB –
Transport securing lugs on crawler units –
On-board tool kit –
Optional
Counterweight variably stackable to –max. 19.7 t
Air compressor 1,000 l/min –
Central lubrication system –
Bauer service kit –
Additional right side-view camera –
Vise attachment –
Arctic kit –
Bio-oil for hydraulic circuit –
Protective roof guard –
Protective front windscreen guard –
Cab space heater with automatic timer –
Undercarriage UW 100 –
Triple grouser track shoes (width 900 mm) –
Quick-release couplings for removable –crawler side frames
Service tool kit –
BG attachment
Standard
Bauer V-type kinematic system –
Masthead for optional use with drill axis –1,150 or 1,350 mm, Fig. C
Inverted crowd cylinder –
Crowd speed fast and slow mode –
Swivel for main rope –
Pivoted anchor point for main and –auxiliary rope
Transport supports for upper and lower –mast section
Optional
Swivel for auxiliary rope –
Upper Kelly guide –
Drill axis 1,350 mm –
Attachment of casing oscillator up to –BV 1500 HD-07, Fig. D
Thrust rod 1,300 or 2,000 mm –
BG 30 ValueLine | © BAUER Maschinen GmbH 3/2015
905-723-X_03-2015_BG30_BT80.indd 10905-723-X_03-2015_BG30_BT80.indd 10 05.03.2015 08:54:5205.03.2015 08:54:52
11
D
G
F
E
Measuring and control equipment
Standard
Bauer extended monitor incl. integrated –diagnostic capability, Fig. G
Display of fault messages as plain text –
Digital display of pump pressures –
Mast inclination measurement on x/y –axes (digital / analog display)
Automatic vertical alignment of mast –
Optical mast inclination monitoring –system
Automated bi-directional impact control –for spoil removal from drilling tool
Hydraulic load sensing on auxiliary –winch
Speed sensing device on KDK –
Crowd force settings –
Slack rope prevention on main winch –
Hoist limit switch on main and auxiliary –winch
Optional
Remote transmission of machine data –(DTR-module)
Slewing angle display for upper –carriage
KDK rotary drive
Standard
Integrated Kelly damping system –
Exchangeable Kelly drive adapter –assembly KA 500/419
Exchangeable Kelly drive keys –
Quick-release couplers on hydraulic –hoses
3 selectable modes of operation –
Easy assembly of rotary drive –
Wear pads exchangeable without –removal of rotary drive
Transport supports –
Trigger plate –
Lifting gear for rotary drive –
Optional
Rotary drive KDK 300 S (multi-gear) –
Cardanic joint –
Brake kit for automatic casing drive –adapter, Fig. E
Kelly drive adapter assembly KA 500/394 –
Torque multiplier BTM 720 K –(Torque: 400 kNm), Fig. F
Main winch
Standard
Hydraulically controlled freewheeling –
Automatic rope tensioning facility –
Swivel alignment function –
Depth sensing device –
Electronic load sensing –
Overload protection device –
Winch drum with special grooving –
Pin connection –
Transparent ring for easy oil check –
BG 30 ValueLine | © BAUER Maschinen GmbH 3/2015
905-723-X_03-2015_BG30_BT80.indd 11905-723-X_03-2015_BG30_BT80.indd 11 05.03.2015 08:55:0205.03.2015 08:55:02
12
BG 30
90
80
70
60
50
40
30
20
10
0
Overview Kelly drilling
Drilling capabilities diagram (uncased)
Data shown are valid for minimum horizontal mast reach and using BAUER attachment.For more information, please contact the BAUER Sales Department.
Rig configurations
Standard Upgrade 1 Upgrade 2
Drill axis 1,150 mm 1,350 mm 1,350 mm
Counterweight 14.9 t 19.7 t 17.3 t
Undercarriage UW 95 UW 95 UW 100
Basic model for all-round use
for fluid supported deep Kelly drilling
for cased Kelly drilling (also with casing
oscillator)
Dri
llin
g d
ep
th (
m)
Drill diameter (mm)
Standard
Upgrade 1Upgrade 2
1,000 1,500 2,500 3,0002,000 2,200
BG 30 ValueLine | © BAUER Maschinen GmbH 3/2015
905-723-X_03-2015_BG30_BT80.indd 12905-723-X_03-2015_BG30_BT80.indd 12 05.03.2015 08:55:0405.03.2015 08:55:04
13
BG 30
2689026890
R 3870R 38703690 - 40103690 - 4010
2689026890
R 3870R 38703890 - 42103890 - 4210
90
80
70
60
50
40
30
20
10
0
90
80
70
60
50
40
30
20
10
0
Application – uncased Kelly drilling
Standard configuration
Drill axis 1,150 mm
Upgrade 1
Drill axis 1,350 mm
Dri
llin
g d
ep
th (m
)
Drill diameter (mm)
1,00
0
1,50
0
2,00
0
2,50
0
3,00
0
4-part Kelly
3-part Kelly
5-part Kelly
1,20
0
1,80
0
2,20
0
Dri
llin
g d
ep
th (m
)
Drill diameter (mm)
1,00
0
1,50
0
2,00
0
2,50
0
3,00
0
4-part Kelly
3-part Kelly
5-part Kelly
1,20
0
1,80
0
2,20
0
BG 30 ValueLine | © BAUER Maschinen GmbH 3/2015
905-723-X_03-2015_BG30_BT80.indd 13905-723-X_03-2015_BG30_BT80.indd 13 05.03.2015 08:55:0505.03.2015 08:55:05
14
2689026890
R 3870R 38703690 - 40103690 - 4010
2689026890
R 3870R 38703690 - 42103690 - 4210
BG 30
1 2 3 4 5 1 2 3 4 528
32
36
40
44
48
52
56
60
64
68
72
76
80
30
33
36
39
42
45
48
51
54
57
60
63
66
69
72
75
78
1 2 3 4 5 1 2 3 4 528
32
36
40
44
48
52
56
60
64
68
72
76
80
30
33
36
39
42
45
48
51
54
57
60
63
66
69
72
75
78
Application – cased Kelly drilling
Standard configuration with rotary drive KDK
Drill axis 1,150 mm
Upgrade 2 with rotary drive KDK
Drill axis 1,350 mm
Length of casing section (m)
Ke
lly b
ar
BK
280
/419
/4/.
..
Ma
x. le
ng
th o
f K
elly
ba
r B
K 3
00/4
19/3
/...
(m)
Ø ≤ 1,800
Ø 1,800
Ø ≤ 1,500
Length of casing section (m)
Ke
lly b
ar
BK
280
/419
/4/.
..
Ma
x. le
ng
th o
f K
elly
ba
r B
K 3
00/4
19/3
/...
(m)
Ø ≤ 2,200Ø 2,000
Ø 1,800
Ø ≤ 1,500
BG 30 ValueLine | © BAUER Maschinen GmbH 3/2015
905-723-X_03-2015_BG30_BT80.indd 14905-723-X_03-2015_BG30_BT80.indd 14 05.03.2015 08:55:0605.03.2015 08:55:06
15
2689026890
R 3870R 38703890 - 42103890 - 4210
1 2 3 4 5 6 1 2 3 4 5 628
32
36
40
44
48
52
56
60
64
68
72
76
80
30
33
36
39
42
45
48
51
54
57
60
63
66
69
72
75
78
Upgrade 2 – with casing oscillator
Drill axis 1,350 mm
The UW 100 allows a strong mechanical
connection between casing oscillator and
undercarriage.
The weight of the complete rig can be activated
as counterforce for the crowd force of the casing
oscillator, resulting in a stable working position
and higher productivity.
Cased drilling with Upgrade 1 on request.
Length of casing section (m)
Ke
lly b
ar
BK
280
/419
/4/.
..
Ma
x. le
ng
th o
f K
elly
ba
r B
K 3
00/4
19/3
/...
(m)
Ø ≤ 1,500
Ø ≤ 1,500
Applicability: BV 1180HD-03 up to BV 1500HD-07
BG 30 ValueLine | © BAUER Maschinen GmbH 3/2015
905-723-X_03-2015_BG30_BT80.indd 15905-723-X_03-2015_BG30_BT80.indd 15 05.03.2015 08:55:0605.03.2015 08:55:06
16
BG 30 Rigging – Derigging
Safe and simple disassembly of inverted crowd cylinder system
– Easy disassembly by removing one pin only
– No disconnection of hydraulic lines
– No hydraulic lines in upper mast section
– Hydraulic hoses remain connected (minimized risk of leakages
developing at couplings)
Health and Safety features
– All hydraulic hoses of the KDK can be
attached from ground level
– The permissible mast inclination is
displayed by the inclination monitoring
system
– No overflow of hydraulic oil
– Applicable with all thrust rods
Rigging position for connecting of hydraulic hoses
BG 30 ValueLine | © BAUER Maschinen GmbH 3/2015
905-723-X_03-2015_BG30_BT80.indd 16905-723-X_03-2015_BG30_BT80.indd 16 05.03.2015 08:55:0605.03.2015 08:55:06
3220
13450
17050
3500
11770
3010
2600
13920
3500
6550
3500
6690
1520
1210
2120
950
450
3270800 34
03000
17
BG 30 Transport dimensions and weights
G = Weight (t)B = Width, overall (mm)
Weights shown are approximate values; optional equipment may change the overall weight
Masthead tilted
Telescopic transport supports
Transport dimensions and weights
G = 1 x 4.9 + 4 x 2.5B = 3,000
G = 4.5 B = 1,560
G = 76.5
G = 16.5 B = 2,450
G = 5.5
G = 60.0
G = 45.0
BG 30 ValueLine | © BAUER Maschinen GmbH 3/2015
905-723-X_03-2015_BG30_BT80.indd 17905-723-X_03-2015_BG30_BT80.indd 17 05.03.2015 08:55:1205.03.2015 08:55:12
18
Global operation and local contact n
Long-term customer care and relationship n
Flexibility in providing customized solutions n
Strong customer orientation n
Unique combination of equipment knowledge n
and application competency
Application and process consulting based on n
knowledge from a variety of projects
Worldwide Sales Network
If you need more information,
please contact us: [email protected]
BG 30 ValueLine | © BAUER Maschinen GmbH 3/2015
905-723-X_03-2015_BG30_BT80.indd 18905-723-X_03-2015_BG30_BT80.indd 18 05.03.2015 08:55:1305.03.2015 08:55:13
19
Regional organizations and contacts n
Best educated technicians to ensure a n
maximum availability of equipment
Reliable and efficient spare parts supply n
Long term on-site service & support n
Certified on-site operator´s and technician´s n
training
Worldwide Service Network
If you need assistance, please contact us:
Service Hotline: +800 1000 1200 (toll-free number)
or: +49 8252 97 2888
BG 30 ValueLine | © BAUER Maschinen GmbH 3/2015
905-723-X_03-2015_BG30_BT80.indd 19905-723-X_03-2015_BG30_BT80.indd 19 05.03.2015 08:55:1705.03.2015 08:55:17
bma.bauer.de
905.723.2 3/2015
Design developments and process improvements may require the specification and materials to be updated and changed without prior notice or liability. Illustrations may include optional equipment and not show all possible configurations. These and the technical data are provided as indicative information only, with any errors and misprints reserved.
BAUER Maschinen GmbHBAUER-Strasse 186529 SchrobenhausenGermany Tel. +49 8252 [email protected]
905-723-X_03-2015_BG30_BT80.indd 20905-723-X_03-2015_BG30_BT80.indd 20 05.03.2015 08:55:2005.03.2015 08:55:20