Elematic makes your dream concrete

www.elematic.com

3 juni 2011

ELEMATIC

BATTERY MOULD PROCESS

FOR WALL PRODUCTION

Elematic makes your dream concrete

www.elematic.com

3 juni 2011

BATTERY

MOULD /

PRODUCTION

PROCESS

Starting from completion of curing

1. Hydraulic clamping rams are released

2. End wall is moved enough to allow the cured panel(s)

in the first cell to be released and removed by an OH

crane from the side of the mold

3. Intermediate mould plates are moved one by one and

cured elements removed by an OH crane from the

side of the mold

Elematic makes your dream concrete

www.elematic.com

3 juni 2011

BATTERY

MOULD /

PRODUCTION

PROCESS

4. Cleaning, oiling, reassembly of side formers etc.

and placing of inserts and reinforcement can start

intermediately after removal of elements from the cells

5. The battery is reassembled and tightened after

preparation work in all cells has been completed and

inspected

6. Concrete is placed by casting machine, top

surface smoothened and preferably covered to prevent

dehydration

7. Concrete temperature is increased and controlled

during curing in relation to speed of production, final

strength and required stripping strength

Elematic makes your dream concrete

www.elematic.com

3 juni 2011

GENERAL

BATTERY

MOULD

PRODUCTION

FEATURES

First-class surface quality

Good compaction

Easy & fast curing

Less labor needed

Number of the employees

Skill requirements

Safe & efficient working environment

Changeability, flexibility of the production

Elematic makes your dream concrete

www.elematic.com

3 juni 2011

SURFACE

QUALITY

Wall panel manufacturing in a battery mould gives plain and smooth surfaces on both sides of the panel

Concrete mix design affects the surface quality and ELEMATIC has the know-how and resources for finding

the optimum recipe

Magnetic fastening system for openings etc. saves the mould surfaces from damages

Elematic makes your dream concrete

www.elematic.com

3 juni 2011

COMPACTION

Wall panels with openings have been manufactured successfully in battery moulds for decades

Battery moulds included in Elematics quotation have built-in vibrators to ensure proper compaction even

with ordinary concrete mixes

Introduction of SCC has made it easier, faster and even more economical

Sufficient tightness of the casting cells is achieved by seals on the edges of the side forms

Elematic makes your dream concrete

www.elematic.com

3 juni 2011

ENCLOSED

CURING

Battery mould provides most efficient and uniform accelerated curing environment

As all the surfaces of the panel - with the exception of the top - are surrouded with steel, no moisture is lost

during the curing

no moisture loss = no loss of strength

no humidity control system is needed

Elematic makes your dream concrete

www.elematic.com

3 juni 2011

LABOR Skills requirements

Unskilled worker can be easily trained to work on a batterymold

No special hand-skills are needed

Number of workers per shift (in a Battery Mould Line)

7 workers per each battery mould

in addition:

one crane operator for each battery mold line

2 men for B&M plant

1 men for stock yard

Elematic makes your dream concrete

www.elematic.com

3 juni 2011

WORKING

ENVIRONMENTSAFETY

Elematic battery moulds are equipped with stairs, catwalks and railings for safe working on the top of the

mold

The top surface is flat with minimal obstructions

Movements of the leaves of the mold are slow and made manually No danger of men getting squeezed

COMFORT

Elematic battery mould is a compact package and emits very little heat

Vibrators are enclosed inside the battery and the vibration energy goes into the concrete

Floors are flat and free from pits, which helps cleaning (also an important SAFETY issue!)

Elematic makes your dream concrete

www.elematic.com

3 juni 2011

TYPICAL

CASTING

CELL LAY-

OUT

Elematic makes your dream concrete

www.elematic.com

3 juni 2011

BATTERY

MOULD

PANEL

SURFACE

Elematic makes your dream concrete

www.elematic.com

3 juni 2011

ORNAMENT

MADE IN

BATTERY

MOULD

Elematic makes your dream concrete

www.elematic.com

3 juni 2011

BATTERY

MOULD

PANEL

SURFACE

WITH

ORNAMENT

Elematic makes your dream concrete

www.elematic.com

3 juni 2011

BATTERY

MOULD

PANEL

SURFACE

AND EDGE

Elematic makes your dream concrete

www.elematic.com

3 juni 2011

OPENING /

FIRST CELL

Elematic makes your dream concrete

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3 juni 2011

OPENING /

SECOND

CELL

Elematic makes your dream concrete

www.elematic.com

3 juni 2011

CLEANING

AND

FITTING

Elematic makes your dream concrete

www.elematic.com

3 juni 2011

CLEANING

AND

FITTING

(UPPER

SECTION)

Elematic makes your dream concrete

www.elematic.com

3 juni 2011

CASTING

Elematic makes your dream concrete

www.elematic.com

3 juni 2011

WORKING

WITH

BATTERY

MOULD

Elematic makes your dream concrete

www.elematic.com

3 juni 2011

WORKING

WITH

BATTERY

MOULD

Elematic makes your dream concrete

www.elematic.com

BATTERY

MOULD

LAYOUT

3 juni 2011