batch and event frames - osisoft · asset boiler-352 excursion type high violation fuel gas...
TRANSCRIPT
![Page 1: Batch and Event Frames - OSIsoft · Asset Boiler-352 Excursion Type High Violation Fuel Gas Flow.Avg 37.12 k sft3/h Fuel.Start 823.48 k ... Calculate Average, Standard Deviation and](https://reader030.vdocuments.us/reader030/viewer/2022041011/5ebcac8ada1bb8146528cbb7/html5/thumbnails/1.jpg)
© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
Presented by
Batch and Event
Frames
David Casazza, David Spiese and
Bethanne Peters
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
2017 – The year for Batch Customers
2
PI Batch Migration to
Event Frames
PI Coresight
Overlay Trends
PI Vision
Pinned Events
Batch Interfaces
to Event Frames
Asset Framework &
Event Frames
RtReports 4.0
PI Integrator for
Business AnalyticsPI Datalink
PI System Connector
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
Event Frames automatically bookmarks
PI System time-series data so that it’s more
meaningful to engineers and business users,
AND easier to for them to find, analyze, and
report on.
Related Data!
Event
Attribute
Value
NameEx 20121215-
0002
Start15-Dec-2012
10:35:02
End15-Dec-2012
10:47:26
Duration 12 min, 24 sec
Asset Boiler-352
Excursion Type High Violation
Fuel Gas
Flow.Avg37.12 k sft3/h
Fuel.Start823.48 k
sft3/ton
myPIKPI.Max 47.19 bbl/d
BatchDowntimeExcursion
Event Frames
3© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
Why Event Frames for Batch Customers?
4
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
Why Event Frames for Batch Customers?
5
S88/S95 Downtimes/
Excursions
future proof
Plant to Enterprise
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
Advantages of Event Frames over PI Batch
6
PI DataLink®
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
Advantages of Event Frames over PI Batch
7
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
Advantages of Event Frames over PI Batch
8
AF high availability
107+
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
Advantages of Event Frames over PI Batch
9
PI ConnectorsPI Integrators
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
Modern web visualization
Move forward to better
capabilities
Scale to the Enterprise
Focus across the
Enterprise
Advantages Summary
10
Event Frames
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@ 11
Event Frames and Batch Interfaces Use S88 Model
• Physical Equipment Model
• [AREA] My House
• [PROCESS CELL] Kitchen
• [UNIT] Mixer
• [UNIT] Pan
• [UNIT] Oven
• Procedural Model (Recipe)
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@ 12
PI Analytics vs. Batch Interfaces
PI Analytics – Simple Event FramesBatch Interfaces – Event Frame
Hierarchy Matching Batch Events
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
• Compare parameters across batches
• Add/remove process parameters
Overlay Trends
Batch Visualization PI Vision features
14
• History review
• Evaluate process performance
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
• Compare batches to reference
• Save reference batches in displays
Pinned Events
Batch Visualization PI Vision features
15
• View process data and “ideal” data on same trends
• Investigate outliers
• Prepare for batch release
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
• Compare batches across units
• Different batch templates
• Custom time scalesGreater
Searchability
Batch Visualization PI Vision features
16
• Facilitate tech transfer
• View batches across life cycle
Development scale-up commercialization
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
Add an events summary to your display
• Batch events
• Alarms list
Customize
• Filter and order results
• Organize the table columns and order
Events Table
17
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
Demos
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@ 19
CIP – Clean In Place Process
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@ 21
CIP – Clean In Place Process
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
Improve Process Intelligence
• CIP takes a large amount of chemical supply and energy
• Operators want to ensure protocols are followed with real
time displays
• Process Engineers want to improve performance by
comparing KPIs to ideal
• Executives want performance summary reports to monitor
time and cost
22
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
Build a Display with Live Data
23
“I need to be able to see
that the operation is
following protocol.”
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
Demo: Building Display with Live Data
24
16 point
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
• Easy creation of real time display
• Monitor key parameters
• Show results for analytics for economic indicators (cost)
• Show results for analytics for deviations in duration
What did we demonstrate?
25
![Page 24: Batch and Event Frames - OSIsoft · Asset Boiler-352 Excursion Type High Violation Fuel Gas Flow.Avg 37.12 k sft3/h Fuel.Start 823.48 k ... Calculate Average, Standard Deviation and](https://reader030.vdocuments.us/reader030/viewer/2022041011/5ebcac8ada1bb8146528cbb7/html5/thumbnails/24.jpg)
© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
Applying Event Frame Context
26
“I need to see data from
recent CIP events.”
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
Demo: Applying Event Frame Context
27
16 point
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
• See related events (batches) for an asset
• Create Events Table (Community Technology Preview)
– Batch Events
– Non-Batch Events (Alarms, Downtime, etc.)
What did we demonstrate?
28
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@ 29
Pinned Events for Quality Control
“I need to compare events to
the ideal curve to report on
quality control.”
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
Demo: Pinned Events for Quality Control
30
![Page 29: Batch and Event Frames - OSIsoft · Asset Boiler-352 Excursion Type High Violation Fuel Gas Flow.Avg 37.12 k sft3/h Fuel.Start 823.48 k ... Calculate Average, Standard Deviation and](https://reader030.vdocuments.us/reader030/viewer/2022041011/5ebcac8ada1bb8146528cbb7/html5/thumbnails/29.jpg)
© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
• Launch into event overlay comparison with easy
parameter cleanup
• Pinned Events
– View process data and ideal data on same trends
• Find and compare events
• Find extra long durations that show:
– excess energy and materials costs
– reduced OEE and turnaround
What did we demonstrate?
31
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@ 32
Statistical Process Control Curves
“I want to find opportunities to
improve performance.”
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
Demo: Statistical Process Control Curves
33
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
• Greater Searchabilitity
– View batches across life cycle
– Find events related to multiple assets
• Pinned statistical data
• Compare events to statistical data
• Find KPIs that are deviating
What did we demonstrate?
34
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
Building Statistical Data
35
“I need to generate SPC
comparison data for our end
users.”
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
Gather Reference Event
Data (PI DataLink)
Calculate Statistics
Publish Virtual Data and
Events(piconfig and PI
Builder)
Building Statistical Data
36
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
Use PI DataLink to Query Events
37
Reference Events
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
Use PI DataLink to Query PI Point Data
38
Reference Event Data
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
Calculate Average, Standard Deviation and Control
Limits`
39
Calculated Statistics
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
Data Required to Build Virtual Events
40
Virtual Event Data
Virtual Events
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SPC Curves in PI Vision
43
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
• Gathered reference event data using PI DataLink
• Use Excel to calculate statistics
• Write statistical data to PI Points and associate data with
virtual units and Event Frames
What did we demonstrate?
44
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
Gain Management Insights using a Dashboard
45
“I want to see an overall
view of the plant for the
last few months.”
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
Use PI Datalink, Excel and PowerPivot to Create Dashboard
46
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
• Use PI Analytics for management insights
• Create management dashboard using Excel
– material consumption
– economic costs
• Use PowerPivot Slicers to focus
What did we demonstrate?
47
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
Batch to Event Frames
Migration
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
Moving PI Batch to Event Frames – what’s involved?
49
Module Database
PI Batch Database
MDB-AF Sync
Migration
AF Elements
+Migrated
Event Frames
PI Data
Archive Install
SMT Action
Post-Install
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
Moving PI Batch to Event Frames – what’s involved?
PI Square FAQ for PI Batch Customers
http://bit.ly/2moqsni
Batch to Event Frames Migration Presentation
http://bit.ly/2mw3k5N
50
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
RtReports
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
RtReports and Event Frames
54
When?
• Beta: May-June 2017
• Release: Target Q3 2017
What’s Included?
• Printing – No more Word!
• Regional PI Server – Time Zones
• Event Frames - PI Batch sites
• Event Frames - New sites
![Page 49: Batch and Event Frames - OSIsoft · Asset Boiler-352 Excursion Type High Violation Fuel Gas Flow.Avg 37.12 k sft3/h Fuel.Start 823.48 k ... Calculate Average, Standard Deviation and](https://reader030.vdocuments.us/reader030/viewer/2022041011/5ebcac8ada1bb8146528cbb7/html5/thumbnails/49.jpg)
© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
RtReports and Event Frames
59
When?
• Beta: Q4 2017
• Release: Target Q1 2018
What’s Included?
• Direct AF Access via Journal Action
• Multiple AF Database Support
![Page 50: Batch and Event Frames - OSIsoft · Asset Boiler-352 Excursion Type High Violation Fuel Gas Flow.Avg 37.12 k sft3/h Fuel.Start 823.48 k ... Calculate Average, Standard Deviation and](https://reader030.vdocuments.us/reader030/viewer/2022041011/5ebcac8ada1bb8146528cbb7/html5/thumbnails/50.jpg)
© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
Should I wait for 4.1?
• 3.x and 4.0 reports will be forward-compatible!
• Reasons to move forward with 4.0:
– Early EF adoption
– Business Drivers requiring PI Integrator for Business
Analytics
In Summary - No reason to wait!
60
![Page 51: Batch and Event Frames - OSIsoft · Asset Boiler-352 Excursion Type High Violation Fuel Gas Flow.Avg 37.12 k sft3/h Fuel.Start 823.48 k ... Calculate Average, Standard Deviation and](https://reader030.vdocuments.us/reader030/viewer/2022041011/5ebcac8ada1bb8146528cbb7/html5/thumbnails/51.jpg)
© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
RtReports and Event Frames
61
When?
• Beta: May-June 2017
• Release: Target Q3 2017
![Page 52: Batch and Event Frames - OSIsoft · Asset Boiler-352 Excursion Type High Violation Fuel Gas Flow.Avg 37.12 k sft3/h Fuel.Start 823.48 k ... Calculate Average, Standard Deviation and](https://reader030.vdocuments.us/reader030/viewer/2022041011/5ebcac8ada1bb8146528cbb7/html5/thumbnails/52.jpg)
© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
Event Frames Roadmap – moving forward to 2017-2018
2H 1H 2H
EVENT DETAILS
AND ANALYSIS
PI Coresight 2016 R2
• Advanced Event search
• Event Details and
Analysis
REPORTING and
AGGREGATION
RtReports 4.0 – Release
PI System Connector
• Event Frame
Replication
RtReports 4.1 – Beta
• AF Attribute
2017 2018
EMEA UC (Berlin) EMEA UC (London)
1H
REPORTING
PI Vision 2018
• Enhanced Event
Comparison Experience
RtReports 4.1 – Release
UC2017 (SF) UC2018 (SF)
PINNED EVENTS and
REPORTING
PI Vision 2017
• Pinned Events
• Events Table (CTP)
RtReports 4.0 - Beta
• Existing reports with
Event Frames support
• Client browser printing
2016
![Page 53: Batch and Event Frames - OSIsoft · Asset Boiler-352 Excursion Type High Violation Fuel Gas Flow.Avg 37.12 k sft3/h Fuel.Start 823.48 k ... Calculate Average, Standard Deviation and](https://reader030.vdocuments.us/reader030/viewer/2022041011/5ebcac8ada1bb8146528cbb7/html5/thumbnails/53.jpg)
© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
Have an idea how
to improve our
products?
OSIsoft wants to
hear from you!
https://feedback.osisoft.com/
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
Contact Information
David Casazza
Product Manager
64
David Spiese
Center of Excellence Engineer
Bethanne Peters
Field Service Engineer
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@ 65
Questions
Please wait for the
microphone before asking
your questions
Please remember to…
Complete the Online Survey
for this session
State your
name & company
http://bit.ly/uc2017-app
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Thank You