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Page 1: Basic Safety Orientation

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BASIC SAFETY

ORIENTATION

Coral Bay Nickel Corporation 

Rio Tuba, Bataraza, Palawan 

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General InformationProject : Hydrometallurgical Processing Plant

Proponent : Coral Bay Nickel Corporation

Principal Office : Rio Tuba Export Processing Zone

Brgy. Rio Tuba, Bataraza

5306 Palawan, Philippines

Tel.: (632) 750-2289 to 90Fax : (632) 750-2291

Manila Office : 24 Floor, Pacific Star Building

Makati Avenue corner Gil Puyat Avenue

1200 Makati City, Phillippines

Tel : (632) 750-1536 to 39Fax : (632) 750-1530

Company Officials : Mr. Takanori Fujimura, President

Mr. Arturo Manto, V-President for External Affairs

Mr. Masahiro Kamiya, Tresurer 

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The CBNC Plant is located within

the industrial facility of Rio Tuba

Nickel Mining Corporation

(RTNMC) in Brgy. Rio Tuba,

Bataraza, Palawan.

Barangay Rio Tuba

-Population : 15,000

-Company Town: 5,000

-Others: 10,000

Project Location

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Statement of Company Safety Policy

It is the company’s policy of Coral Bay Nickel Corporation to 

conduct it’s operation with due regard to the health and

safety of it’s workers, it’s contractors, and the community

while taking into considerations the protection of the

environment.

Specifically to:

Comply with applicable laws, regulations and standardsthat minimize any adverse environmental impacts

resulting from its operations and products.

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  Communicate openly with government and

community on environmental issues 

Conduct research and establish programs toconserve resources, minimize waste, improve its

process to protect the environment.

Ensure that its employees and contractors are

informed about this policy and aware of the respective

environmental responsibilities in relation to CBNC’s

business

Statement of Company Safety Policy

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Objectives

To promote a culture of safety and health by providing

an effective monitoring system and investigation.

To promote the strict implementation of the Safety andHealth Rules.

To promote Safety and Health training, thereby attaining

its objective of total employee development.

To comply with the various government legislationsregarding Safety and Health.

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THE PROJECT PROPONENT

In 2002, the HPP Project of Coral Bay Nickel Corporation

(CBNC) was established with the combined efforts of it’sJapanese partners Sumitomo Metal Mining Corp. (SMM),

Mitsui & Co., Ltd. (MBK), Sojitz Corporation (SC), and it’s

Filipino Partner, Rio Tuba Nickel Corporation (RTNMC).

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Coral Bay

NickelCorporation

Ore and

Limestone

Mixed

Sulfide

Technology

Information

Share 10%

Share 54% Share 18%

Share 18%

Mitsui & Co

Sojitz Corp.Rio Tuba Nickel

Mining Corporation

Sumitomo Metal

Mining Corp. Ltd.

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THE PROCESS

The plant adopts the High Pressure Acid Leach (HPAL)

process to produce nickel/cobalt Mixed Sulfide (MS)

from low grade nickel lateritic ores at high

recovery rate and at low cost.

The process consist of solubilizing nickel and cobalt by

high pressure leaching

Using sulfuric acid. This followed by neutralization of 

excess acid using ground limestone. Nickel and cobaltare recovered as sulfides by precipitation with

hydrogen sulfides (H2S) gas.

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ORE PREPARATION AREA

Nickel Ore - 1.2 ≈ 1.3 % NI 

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Requirement less than 1.4 mm

Oversize Ore

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H2SO4 98% Purity

Steam 240 C◦ KPAG

Pressure Leach

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Counter Current

Decantation

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Impurity Neutralization3.5~3.8 Ni /0.09 % Co

Limestone Slurry

H2S Gas

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Zinc Removal

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Sulfurization

Tailings Pond

EFFLUENT

GYPSUM

Final Neutralization

PH 7 ~ 8

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Mixed Sulfide

55~57 % NI 4.3% Cobalt 10% H2O

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Ore Preparation

Pressure

Leach

Sulfurization

Zinc Removal

Impurity

Neutralization3.5~3.8 Ni /0.09 % Co

Counter Current

Decantation

Final

Neutralization

Nickel Ore

1.2 ~1.3 % NI

Leached Residue

Limestone Slurry

H2S Gas

H2SO4

98 % Purity

Tailings Dam

Effluent

Gypsum

Oversize Ore

Steam 240 C° 

4800 KPAG

Mixed Sulfide

55~57 % NI

4.3% Cobalt

10% H2O

PH 7~8

Sea

Gas Scrubber

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THE PRODUCT

The main product of CBNC is Mixed Sulfide (MS) of nickel and cobalt,

analyzing 57% NI and 4% Co. it is designed to produce 10,000 tons of nickel

and 750 tons of cobalt per year. Through the process of HPP, low grade ore,which was considered as mine wastes of the earlier RTNMC operations is

utilized to produced Nickel/Cobalt Mixed Sulfide. This is subsequently

refined in Japan and the nickel and cobalt metals are metals are then used

in the production of stainless steel and other applications.

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WHY?

• Because the company has

moral and legal obligations

towards you.

• Because, you, too, have moral

and legal obligations towardsthe company once you are in

its premises.

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Undertake safety and health orientation.

 At all times, shall wear personalprotective equipment provided by CBNC.

Shall wear Visitor’s ID at all times while inCompany premises.

Refrain from entering Restricted Areas.Taking of pictures is strictly prohibited. If pictures are required, CBNC personnelwill take pictures using companyauthorized cameras only.

Prohibited drugs & Alcohol consumptionis strictly prohibited within plant premises.Individuals believed to be intoxicatedand/or drugged will not be allowed entry

into plant premises.

Rules on CBNC Plant Site Visitors

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Rules on CBNC Plant Site Visitors

Everyone is required to participate duringEmergency Drills.

Listen and take note of the announcements

through paging system.

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Deadly Weapons such as:

Firearms

Explosives

 Ammunition

Sharp Objects

PROHIBITED ITEMS

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Firearms, other 

types of deadlyweapons, and

unauthorized

explosives are

prohibited on

Company Property. 

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CONSEQUENCE FOR BREACH

OF COMPANY POLICY

Any person breaking

company policy as

stated in this Visitor Orientation program

will be subjected to

being asked toLeave the Plant Site

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 All Visitors must wear theproper PPE’s provided whileinside the Plant Site Complex

 All areas in the Plant Site

Complex are designated asHard Hat, Safety Glass, SafetyShoes, Respirator andProtective Clothing Areas.

In some areas, wearing of safety goggles, gas indicators,and respirator are strictlyrequired

Restricted Areas should beproperly observed

PPE’s Requirement for Different Areas 

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  Designated safety equipments such as eye wash /

shower stations, fire extinguishers, emergencyevacuation areas should be properly noted

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Incident , Accident, and Injury Reporting

 All incidents (real or potential – 

safety, security or environmental)regardless of harm, damage or 

injury being caused (near miss

incidents) must be reported to your 

CBNC Representative; All injuries regardless how minor 

they are, must be reported to your 

CBNC Representative;

 All injured persons that require firstaid or greater must report to the

CBNC Representative / Safety

personnel for immediate medical

attention

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Raising an Emergency Alarm

The Coral Bay Nickel Corporation High Pressure Acid Leach

Project maintains a state-of-the-art system to alert theemployees and other people concerned in an emergencysituation.

 An example is in case of Fire:  The fire alarm system will beactivated. The sound will immediately warn people of the fireand signal the start of evacuation procedures.

Notification procedures vary depending on the magnitudeof the situation. Bigger events will call for more peopleinvolvement. In case of a serious or facility-wide emergencysituation, the appropriate means of notification is throughthe paging system and the activation of the siren.

Reporting of any type of emergency shall be done usingtelephones which are strategically located within the plantsite complex area. Telephone directories shall likewise be

placed in strategic areas accessible to all employees. 

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CBNC EMERGENCY FLOW CHART

DCS

Operator 

 Accident

PLD Manager EMO HeadGADManager UtilityManager MaintenanceManager 

HospitalContractorsPublic Relation

TeamPSSI Guards

Production

Manager 

Plant

Manager 

Safety Head

DCS Alarm

Emergency

ResponseTeam

Paging

System

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Evacuation

Area C

Evacuation

Area A

Evacuation

Area B

Emergency Evacuation Areas

You

are

here

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Interaction with Local Community

For CBNC Visitors - although interactionwith the local community maybe unavoidable,the following rules must be obeyed:

 As the traditional owners of these lands,treat the IP’s with the respect they deserve – 

they were here first;

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The customs and beliefs of the IndigenousPeoples (IP’s) of the region must be

respected;Respect the religious beliefs of the localpopulation;

Not to enter areas of ancestral domainsunless authorized by IP representatives;

Not to damage their property, harm the

environment, hunt or fish unless

authorization is given by IP representatives; Always act in a manner that meets the

policies and Standards of CBNC.

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SAFETY ACHIEVEMENTS

4 Million Man hours Without Lost Time Accident –March 2009 to November 2009

2008 PMSEA Platinum Achievement Award

2008 PMSEA Safest Mineral Processing Award (Extraction Plant Category)

2009 PMSEA Platinum Achievement Award

2009 PMSEA Safest Mineral Processing

 Award (Extraction Plant Category) 2009 PMSEA Most Improved Safety Record Award

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THANK YOU / SALAMAT PO